Automatic tray feeding machine with tray taking structure

Abstract

The utility model discloses an automatic coil feeding machine with a coil taking structure, and relates to the technical field of thermal shrinkage pipeline coil production. A plurality of storage structures are fixedly connected to the middle of the upper end of the cart, a motor is fixedly connected to one side of the moving structure, the output end of the motor penetrates through the outer surface of the moving structure and extends to an inner cavity of the moving structure, and a suction structure is arranged in the inner cavity of the moving structure and comprises a connecting frame; the output end of the electric push rod is fixedly connected with a suction claw structure. According to the wire coil sucking device, the moving structure is matched with the motor, so that the sucking structure can be driven to move, the device can suck the wire coil through the sucking claw structure and then convey the wire coil to the position where the wire coil needs to be placed, and therefore the labor intensity of workers can be reduced; and therefore, the electric push rod can be used for driving the suction claw structure to ascend and descend, and the device can suck wire coils at different position heights.

Description

Technical Field

[0001] The utility model relates to the technical field of heat shrink tubing reel production, in particular to an automatic reel loading machine with a reel-taking structure. Background Art

[0002] In the production, storage and distribution of heat shrink tubing reels, the traditional manual reeling method still has certain application value in some cases, but with the expansion of production scale and the improvement of efficiency requirements, its inherent limitations are becoming increasingly prominent.

[0003] First, manual reeling has significant inefficiencies. As production lines accelerate, manual operation often struggles to keep pace, resulting in low production efficiency and difficulty meeting the demands of large-scale production. This not only impacts a company's production capacity but can also damage its reputation and customer relationships due to delayed deliveries. Second, manual operation is prone to errors during the reeling process. Due to human factors such as fatigue and lack of concentration, operators may make mistakes, resulting in damaged reels or inaccurate placement. These problems not only waste materials and time but can also have a knock-on effect on subsequent production processes, affecting the normal operation of the entire production line. Furthermore, prolonged manual operation can negatively impact workers' health. During the production, storage, and distribution of heat shrink tubing reels, workers are required to stand, bend, and carry for extended periods. These actions are not only labor-intensive but also prone to health issues such as muscle fatigue and joint pain. Over time, workers' physical condition gradually deteriorates, impacting work efficiency and production safety. Therefore, we propose an automatic reeling machine with a reel removal mechanism to address these issues. Utility Model Content

[0004] The purpose of the present utility model is to provide an automatic disk loading machine with a disk taking structure to solve the problems raised in the above background technology.

[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is:

[0006] An automatic disk loading machine with a disk-taking structure comprises a cart; support columns are fixedly connected to the upper end of the cart on all sides, the upper ends of several support columns are commonly fixedly connected to a moving structure, several storage structures are fixedly connected to the middle of the upper end of the cart, one side of the moving structure is fixedly connected to a motor, and the output end of the motor passes through the outer surface of the moving structure and extends to the inner cavity of the moving structure, the inner cavity of the moving structure is provided with a suction structure, the suction structure comprises a connecting frame, the upper part of the connecting frame is fixedly connected to an electric push rod, the output end of the electric push rod is fixedly connected to a suction claw structure, and the suction claw structure is slidably connected to the connecting frame.

[0007] A further improvement of the technical solution of the present utility model is that the storage structure includes a storage bucket, the inner cavity of the storage bucket is fixedly connected to a spring, the inner cavity of the storage bucket is slidably connected to a tray, and the tray is fixedly connected to the spring.

[0008] The above-mentioned technical solution is adopted. A spring is provided in this solution, so that the elastic force of the spring can be used to carry the tray to slide in the inner cavity of the storage barrel. When the worker places the wire reel into the inner cavity of the storage barrel, the spring can be placed on the upper end of the tray. Then, under the weight of a large number of wire reels, the tray can be driven to move toward the bottom wall of the inner cavity of the storage barrel, thereby reducing the number of times the worker needs to bend down when placing the wire reel into the inner cavity of the storage barrel, thereby reducing the labor intensity of the worker. At the same time, when the suction structure grabs the wire reel, the weight of the pressing spring is reduced due to the reduction in the number of wire reels, and then under the elastic force of the spring, the tray will be pushed upward, thereby driving the wire reel placed on the upper end of the tray to move together, and then facilitating the suction claw structure to grab it.

[0009] A further improvement of the technical solution of the present utility model is that a gravity sensor 1 is fixedly connected to the middle of the tray.

[0010] The above technical solution is adopted, in which a gravity sensor 1 is provided, so that the cart can use the gravity sensor 1 to monitor the number of wire reels on the top of the pallet. When there is no wire reel on the top of the pallet, the gravity sensor 1 cannot sense the weight, and then transmits the data to the controller, so that the suction claw structure can change its position to grab the wire reel, thereby improving the accuracy and efficiency of grabbing.

[0011] A further improvement of the technical solution of the present utility model is that the moving structure includes a support frame, the inner cavity of the support frame is rotatably connected to a threaded rod, the output end of the motor is fixedly connected to the threaded rod, and the inner cavity of the support frame is fixedly connected to a guide rod.

[0012] The above-mentioned technical solution is adopted, in which a threaded rod is provided, and the threaded rod is fixedly connected to the motor, so that the output end of the motor can be used to drive the threaded rod to rotate, and then the threaded rod can be used to drive the suction structure to move, and then the suction structure can be moved after grabbing the wire drum.

[0013] A further improvement of the technical solution of the present invention is that: slide grooves are symmetrically arranged on the upper part of the inner cavity of the support frame, the inner cavities of the two slide grooves are slidably connected to the connecting frame, the threaded rod is threadedly connected to the connecting frame, and the guide rod is slidably connected to the connecting frame.

[0014] The above technical solution is adopted, in which the connecting frame is slidably connected to the connecting frame through the sliding groove, so that the moving track of the connecting frame can be limited by the sliding groove to prevent the connecting frame from deviating from the track during movement.

[0015] A further improvement of the technical solution of the present utility model is that: the suction claw structure includes a connecting plate, the connecting plate is slidingly connected to the inner cavity of the connecting frame, the lower end of the connecting plate is fixedly connected to a plurality of connecting bolts, the lower ends of the plurality of connecting bolts are commonly fixedly connected to a placement plate, the middle part of the upper end of the placement plate is fixedly connected to a controller, the lower end of the placement plate is fixedly connected to a plurality of suction cups, the lower end of the controller is fixedly connected to a wire pipe, and the wire pipe is fixedly connected to the two suction cups.

[0016] The above-mentioned technical solution is adopted, in which the operation of the two suction cups is controlled by the controller using a wire tube, so that the two suction cups can be used to suck the wire reel, thereby facilitating the transportation of the wire reel, and the suction force of the two suction cups is controlled by the controller, so that the two suction cups can suck wire reels of different sizes.

[0017] A further improvement of the technical solution of the present utility model is that an infrared sensor is fixedly connected to the middle part of the lower end of the placement plate.

[0018] The above technical solution adopts an infrared sensor to sense the moving position of the suction claw structure, which can move the suction claw structure to be directly above the wire reel to be sucked, thereby improving the accuracy of the suction claw structure in sucking the wire reel.

[0019] Due to the adoption of the above technical solution, the present invention has achieved the following technical advancements compared to the prior art:

[0020] 1. The utility model provides an automatic reeling machine with a reel-taking structure, which can store the wire reel through the storage structure, so that the wire reel can be driven to move by the device, thereby avoiding the workers from manually carrying the wire reel, and the cooperation of the moving structure and the motor can drive the suction structure to move, so that the device can suck the wire reel through the suction claw structure and then transport it to the position where it needs to be placed, thereby reducing the labor intensity of the staff, and by providing an electric push rod, the electric push rod can be used to drive the suction claw structure to rise and fall, so that the device can suck the wire reels at different heights, thereby reducing the number of times the workers have to bend over, thereby ensuring the physical and mental health of the workers.

[0021] 2. The utility model provides an automatic reel loading machine with a reel-taking structure. By being provided with a spring, the elastic force of the spring can be used to slide the tray in the inner cavity of the storage barrel. When the worker places the wire reel into the inner cavity of the storage barrel, the reel can be placed on the upper end of the tray. Then, under the action of the weight of a large number of wire reels, the tray can be driven to move toward the bottom wall of the inner cavity of the storage barrel, thereby reducing the number of times the worker needs to bend down when placing the wire reel into the inner cavity of the storage barrel, thereby reducing the labor intensity of the worker. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The present invention will be further described below with reference to the accompanying drawings.

[0023] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0024] Figure 2 It is a partial schematic diagram of the overall structure of the utility model;

[0025] Figure 3 This is a schematic diagram of the storage structure of the utility model;

[0026] Figure 4 This is a schematic diagram of a tray of the present utility model;

[0027] Figure 5 This is a schematic diagram of the mobile structure of the utility model;

[0028] Figure 6 This is a schematic diagram of the suction structure of the utility model;

[0029] Figure 7 This is a schematic diagram of the suction cup of the present utility model;

[0030] Figure 8 This is a second schematic diagram of the infrared sensor of the present invention;

[0031] In the figure: 1. Cart; 2. Storage structure; 21. Storage bucket; 22. Spring; 23. Tray; 231. Gravity sensor 1; 3. Support column; 4. Moving structure; 41. Support frame; 42. Threaded rod; 43. Guide rod; 5. Motor; 6. Suction structure; 61. Connecting frame; 62. Electric push rod; 63. Suction claw structure; 631. Connecting plate; 632. Connecting bolt; 633. Placement plate; 634. Controller; 635. Suction cup; 636. Wire tube; 64. Infrared sensor. DETAILED DESCRIPTION

[0032] The present invention is further described in detail below with reference to the embodiments:

[0033] Example 1

[0034] like Figures 1-8As shown, the utility model provides an automatic disk loading machine with a disk-taking structure, including a trolley 1; support columns 3 are fixedly connected to the upper end of the trolley 1 on all sides, and the upper ends of several support columns 3 are commonly fixedly connected to a moving structure 4, and several storage structures 2 are fixedly connected to the middle part of the upper end of the trolley 1, and a motor 5 is fixedly connected to one side of the moving structure 4, and the output end of the motor 5 passes through the outer surface of the moving structure 4 and extends to the inner cavity of the moving structure 4. The inner cavity of the moving structure 4 is provided with a suction structure 6, and the suction structure 6 includes a connecting frame 61, and an electric push rod 62 is fixedly connected to the upper part of the connecting frame 61, and a suction claw structure 63 is fixedly connected to the output end of the electric push rod 62, and the suction claw structure 63 is slidably connected to the connecting frame 61.

[0035] In this embodiment, the entire device can be moved by the trolley 1, the wire reels can be stored by the storage structure 2, the movable structure 4 can be supported by the support column 3, and the cooperation of the movable structure 4 and the motor 5 can drive the connecting frame 61 to move, thereby driving the entire suction structure 6 to move, and the electric push rod 62 can drive the suction claw structure 63 to rise and fall, so that the suction claw structure 63 can suck wire reels at different positions and heights, and the suction claw structure 63 can suck and transport wire reels of different sizes.

[0036] Example 2

[0037] like Figure 3 As shown, based on Example 1, the utility model provides a technical solution: preferably, the storage structure 2 includes a storage bucket 21, the inner cavity of the storage bucket 21 is fixedly connected to a spring 22, the inner cavity of the storage bucket 21 is slidably connected to a tray 23, and the tray 23 is fixedly connected to the spring 22.

[0038] In this embodiment, the staff can place the wire reels that need to be transported on the upper ends of several trays 23. Then, as the number of wire reels on the upper ends of the trays 23 increases, a force will be applied to the spring 22, driving the spring 22 to contract, so that the tray 23 will move downward in the inner cavity of the storage barrel 21, thereby driving several wire reels to move together in the inner cavity of the storage barrel 21. After placing a large number of wire reels in the inner cavity of the storage barrel 21, the staff can drive the entire device to move by pushing the cart 1, and push the device to a suitable position, such as a conveyor belt.

[0039] Example 3

[0040] like Figure 4 、 Figure 6 、 Figure 7 、 Figure 8As shown, on the basis of Example 2, the utility model provides a technical solution: preferably, a gravity sensor 231 is fixedly connected to the middle of the tray 23, and the suction claw structure 63 includes a connecting plate 631, which is slidingly connected to the inner cavity of the connecting frame 61, and the lower end of the connecting plate 631 is fixedly connected to a plurality of connecting bolts 632, and the lower ends of the plurality of connecting bolts 632 are commonly fixedly connected to a placement plate 633, and the middle part of the upper end of the placement plate 633 is fixedly connected to a controller 634, and the lower end of the placement plate 633 is fixedly connected to a plurality of suction cups 635, and the lower end of the controller 634 is fixedly connected to a wire tube 636, and the wire tube 636 is fixedly connected to the two suction cups 635, and the middle part of the lower end of the placement plate 633 is fixedly connected to an infrared sensor 64.

[0041] In this embodiment, the controller 634 is then used to control the electric push rod 62 to operate, so that the electric push rod 62 can be used to push the suction claw structure 63 to move toward the wire drum. During the movement, the position of the wire drum can be determined by the gravity sensor 231. During the descent, the infrared sensor 64 will monitor the distance between the suction claw structure 63 and the wire drum in real time to prevent the electric push rod 62 from driving the suction claw structure 63 to descend too much, thereby causing unnecessary losses. Then, when the lower end of the suction cup 635 contacts the upper end surface of the wire drum, the suction cup 635 is controlled to operate by the controller 634, so that the suction cup 635 can be used to suck the wire drum, and then the electric push rod 62 is operated, and the electric push rod 62 is used to drive the suction claw structure 63 to reset.

[0042] Example 4

[0043] like Figure 5 As shown, on the basis of Example 3, the utility model provides a technical solution: preferably, the movable structure 4 includes a support frame 41, the inner cavity of the support frame 41 is rotatably connected to the threaded rod 42, the output end of the motor 5 is fixedly connected to the threaded rod 42, the inner cavity of the support frame 41 is fixedly connected to the guide rod 43, and the upper part of the inner cavity of the support frame 41 is symmetrically provided with sliding grooves, the inner cavities of the two sliding grooves are jointly slidably connected to the connecting frame 61, the threaded rod 42 is threadedly connected to the connecting frame 61, and the guide rod 43 is slidably connected to the connecting frame 61.

[0044] In this embodiment, the motor 5 is then controlled to operate by the controller 634, so that the output end of the motor 5 will drive the threaded rod 42 to rotate, so that the threaded rod 42 and the connecting frame 61 can be used to drive the connecting frame 61 to move toward the conveyor belt, and then the infrared sensor 64 is used to sense the orientation of the conveyor belt. Then the controller 634 will control the electric push rod 62 to operate, and drive the suction claw structure 63 to move toward the conveyor belt through the output end of the electric push rod 62. During the movement, the infrared sensor 64 will monitor the distance between the suction claw structure 63 and the conveyor belt in real time to prevent the electric push rod 62 from driving the suction claw structure 63 to drop too much, thereby causing unnecessary losses. When the position of the suction claw structure 63 drops to a suitable height, the controller 634 will control the suction cup 635 to release the adsorption of the wire drum, and then the wire drum will fall on the conveyor belt, thereby transporting the wire drum to the next process through the conveyor belt.

[0045] The working principle of the automatic disk loading machine with disk-taking structure will be described in detail below.

[0046] like Figures 1-8 As shown, when the wire reels need to be transported, the staff can first place the wire reels to be transported on the upper ends of several trays 23. Then, as the number of wire reels on the upper ends of the trays 23 increases, a force is applied to the spring 22, driving the spring 22 to contract, so that the tray 23 moves downward in the inner cavity of the storage barrel 21, thereby driving several wire reels to move together in the inner cavity of the storage barrel 21. After a large number of wire reels are placed in the inner cavity of the storage barrel 21, the staff can drive the entire device to move by pushing the cart 1, and after pushing the device to a suitable position, such as a conveyor belt;

[0047] Then, the controller 634 controls the electric push rod 62 to operate, so that the electric push rod 62 can be used to push the suction claw structure 63 to move toward the wire drum. During the movement, the position of the wire drum can be determined by the gravity sensor 231. During the descent, the infrared sensor 64 monitors the distance between the suction claw structure 63 and the wire drum in real time to prevent the electric push rod 62 from driving the suction claw structure 63 to descend too much, thereby causing unnecessary losses. Then, when the lower end of the suction cup 635 contacts the upper end surface of the wire drum, the controller 634 controls the suction cup 635 to operate, so that the suction cup 635 can be used to suck the wire drum. Then, the electric push rod 62 operates, and the electric push rod 62 drives the suction claw structure 63 to reset.

[0048] Then the controller 634 controls the operation of the motor 5, so that the output end of the motor 5 will drive the threaded rod 42 to rotate, so that the threaded rod 42 and the connecting frame 61 can be used to drive the connecting frame 61 to move toward the conveyor belt, and then the infrared sensor 64 is used to sense the orientation of the conveyor belt. Then the controller 634 controls the operation of the electric push rod 62, and drives the suction claw structure 63 to move toward the conveyor belt through the output end of the electric push rod 62. During the movement, the infrared sensor 64 monitors the distance between the suction claw structure 63 and the conveyor belt in real time to prevent the electric push rod 62 from driving the suction claw structure 63 to drop too much, thereby causing unnecessary losses. When the position of the suction claw structure 63 drops to a suitable height, the controller 634 controls the suction cup 635 to release the adsorption of the wire drum, and then the wire drum will fall on the conveyor belt, thereby transporting the wire drum to the next process through the conveyor belt.

[0049] The above generally describes the present invention in detail. However, it is obvious to those skilled in the art that modifications or improvements may be made to the present invention. Therefore, modifications or improvements that do not depart from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. An automatic tray loading machine with a tray removal structure, comprising a cart (1); characterized in that: The upper end of the cart (1) is fixedly connected to support columns (3) on all sides, and the upper ends of several support columns (3) are fixedly connected to a mobile structure (4). The middle part of the upper end of the cart (1) is fixedly connected to several storage structures (2). One side of the mobile structure (4) is fixedly connected to a motor (5), and the output end of the motor (5) passes through the outer surface of the mobile structure (4) and extends to the inner cavity of the mobile structure (4). The inner cavity of the mobile structure (4) is provided with a suction structure (6), and the suction structure (6) includes a connecting frame (61). The upper part of the connecting frame (61) is fixedly connected to an electric push rod (62), and the output end of the electric push rod (62) is fixedly connected to a suction claw structure (63). The suction claw structure (63) is slidably connected to the connecting frame (61).

2. The automatic disk loading machine with a disk removal structure according to claim 1, characterized in that: The storage structure (2) comprises a storage barrel (21), the inner cavity of the storage barrel (21) is fixedly connected to a spring (22), the inner cavity of the storage barrel (21) is slidably connected to a tray (23), and the tray (23) is fixedly connected to the spring (22).

3. The automatic disk loading machine with a disk removal structure according to claim 2, characterized in that: A gravity sensor 1 (231) is fixedly connected to the middle of the tray (23).

4. The automatic disk loading machine with a disk removal structure according to claim 1, characterized in that: The movable structure (4) comprises a support frame (41), the inner cavity of the support frame (41) is rotatably connected to a threaded rod (42), the output end of the motor (5) is fixedly connected to the threaded rod (42), and the inner cavity of the support frame (41) is fixedly connected to a guide rod (43).

5. The automatic disk loading machine with a disk removal structure according to claim 4, characterized in that: The upper part of the inner cavity of the support frame (41) is symmetrically provided with a slide groove, and the inner cavities of the two slide grooves are slidably connected to the connecting frame (61), the threaded rod (42) is threadedly connected to the connecting frame (61), and the guide rod (43) is slidably connected to the connecting frame (61).

6. The automatic disk loading machine with a disk removal structure according to claim 1, characterized in that: The suction claw structure (63) includes a connecting plate (631), the connecting plate (631) is slidably connected to the inner cavity of the connecting frame (61), the lower end of the connecting plate (631) is fixedly connected to a plurality of connecting bolts (632), the lower ends of the plurality of connecting bolts (632) are commonly fixedly connected to a placement plate (633), the middle part of the upper end of the placement plate (633) is fixedly connected to a controller (634), the lower end of the placement plate (633) is fixedly connected to a plurality of suction cups (635), the lower end of the controller (634) is fixedly connected to a wire pipe (636), and the wire pipe (636) is fixedly connected to two suction cups (635).

7. The automatic disk loading machine with a disk removal structure according to claim 6, characterized in that: An infrared sensor (64) is fixedly connected to the middle portion of the lower end of the placement plate (633).

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