Plate pushing mechanism
By designing the plate material pushing mechanism, using the coordination of the induction device and the pushing device, the automatic loading of the plate is achieved, solving the problem of low manual stacking and transport efficiency, improving work efficiency and reducing labor intensity.
Patent Information
- Application Number
- CN202422347940.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-09-26
AI Technical Summary
In the prior art, there are problems such as low manual stacking and transport efficiency, high labor intensity and low degree of automation in the processing of plates, resulting in low work efficiency and easy errors.
A plate material pushing mechanism is designed, including a workbench, a conveying device and a pushing device. The position of the plate is monitored by the induction device. The pushing device pushes the plate into the conveying device according to the signal, ensuring that only one plate is pushed at a time, and automatic loading is achieved by combining guide rails and motor drives.
The automatic loading of plates is realized, which reduces manpower and material resources, improves work efficiency, avoids the impact of plate stacking affecting the operation of the conveying device, and reduces labor intensity.
Smart Images

Figure CN223213288U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plate processing equipment, in particular to a plate pushing mechanism. Background Art
[0002] Customized panel home furnishings are manufactured by cutting large panels into semi-finished products of various sizes using CNC machining centers, electronic saws, and other cutting equipment. The current industry practice is to stack the semi-finished products on a workbench and then manually transport them to the next processing equipment. This process requires manual stacking, transfer, and loading of the stacked panels, which is time-consuming, inefficient, and labor-intensive. The monotonous, repetitive work can easily lead to fatigue and errors. Auxiliary equipment, such as a mobile vehicle, is also required to pick up and deliver the panels, and there is also the problem of automatic connection. Utility Model Content
[0003] In view of the shortcomings of the background technology, the purpose of the present invention is to provide a plate pushing mechanism.
[0004] To achieve the above objectives, the present invention provides the following technical solutions:
[0005] A plate pushing mechanism, characterized by comprising
[0006] A workbench, provided with a table surface for stacking panels;
[0007] A conveying device is provided on one side of the table, wherein the feeding end of the conveying device is not higher than the table;
[0008] a pushing device, movably provided on the table, for pushing the plates stacked on the table so that the frontmost plate falls to the feeding end; and
[0009] a sensing device, provided on the conveying device and communicatively connected to the pushing device, for monitoring the position of the plate;
[0010] When the plate enters the feed end, the sensing device sends a closing signal to the pushing device, and the pushing device stops moving; until the plate is separated from the conveying device, the sensing device sends a start signal to the pushing device, and the pushing device continues to move to push the next plate into the feed end; the single movement amount of the pushing device is equal to the thickness of the plate.
[0011] Furthermore, the pushing device includes a mounting seat, which is connected to the table guide rail pair, and the mounting seat is provided with a motor, and the output shaft of the motor is provided with a transmission member; the table is fixed with a first guide rail, and the transmission member is transmission-connected to the first guide rail.
[0012] Furthermore, the transmission member is a gear, and the first guide rail is provided with a rack adapted to the gear.
[0013] Furthermore, the table top is provided with a second guide rail, the mounting seat is provided with a guide groove slidably adapted to the second guide rail, and the second guide rail is arranged on both sides of the first guide rail.
[0014] Furthermore, the mounting base includes a base plate and a push plate vertically connected to the base plate, the motor is installed on one side of the base plate, and a slider is provided on the other side of the base plate. The slider is provided with the guide groove adapted to the second guide rail, and the push plate is used to push the plate.
[0015] Furthermore, the table top is provided with abutment bars, which are arranged on both sides of the second guide rail and are higher than the first guide rail and the second guide rail, and are used for stacking the panels.
[0016] Furthermore, the table top is provided with a groove, the first guide rail is provided at the bottom of the groove, and the transmission member cooperates with the first guide rail and moves in the groove.
[0017] Furthermore, a leveling device is provided at the bottom of the workbench. The leveling device includes a base and a support rod. The bottom of the support rod is movably connected to the base.
[0018] Furthermore, the conveying device is provided with a plurality of conveyor belts that are spaced apart and parallel to each other.
[0019] Furthermore, the conveying device is provided with at least one feeding end.
[0020] The beneficial effects of the utility model are:
[0021] 1. The utility model proposes a plate pushing mechanism, which includes a workbench, a conveying device and a pushing device that cooperate with each other; the pushing device is used to push the plate on the workbench surface to move toward the conveying device. When the plate is pushed to the edge of the workbench, the plate is dumped onto the feed end of the conveying device under the action of gravity, and the conveying device conveys the plate to the next processing workshop, thereby realizing automatic transportation, saving manpower and material resources, and improving efficiency.
[0022] 2. The present invention proposes a plate pushing mechanism. A sensing device for monitoring the position of the plates is provided on the conveyor. The pushing device is communicatively connected to the sensing device, enabling the pushing device to move and stop according to the position of the plates. The pusher's single movement is equal to the thickness of the plates, ensuring that the conveyor only transports one plate at a time during the loading process. After the plates are cut, workers can simply stack them on the workbench of this mechanism for automatic loading. This reduces worker labor and improves loading efficiency. The coordination of these devices effectively prevents plates from piling up on the conveyor and impacting its operation.
[0023] 3. The utility model proposes a plate pushing mechanism, in which the pushing device includes a mounting seat, which is slidably connected to the table through a guide rail. A motor is provided on the mounting seat, and a transmission member is provided on the output shaft of the motor. The motor drives the transmission member to drive the pushing device to move along the guide rail to complete the pushing.
[0024] 4. The present invention proposes a plate pusher mechanism, wherein the guide rails include a first guide rail and a second guide rail. The first guide rail cooperates with a transmission member via a rack and pinion to ensure that the pusher moves along the first guide rail. The second guide rail is movably connected to the mounting base via a guide groove to ensure that the entire pusher does not separate from the guide rail.
[0025] 5. The utility model proposes a plate pushing mechanism, and abutment bars are provided on the table top. The abutment bars are provided on both sides of the second guide rail and are used to stack plates. The height of the abutment bars is higher than the first and second guide rails, so that the plates only abut on the abutment bars and move smoothly under the action of the pushing device.
[0026] 6. The utility model proposes a plate pushing mechanism, and a leveling device is provided at the bottom of the workbench. By selecting and adjusting the corresponding leveling device, the table angle of the workbench can be adjusted to ensure that the plate can smoothly enter the conveying device under the action of the pushing device. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0028] Figure 1 This is a schematic diagram of a plate pushing mechanism of the present utility model;
[0029] Figure 2 This is a schematic diagram of a workbench of a plate pushing mechanism of the present invention;
[0030] Figure 3 for Figure 2 A partial enlarged view of point A in the middle;
[0031] Figure 4 for Figure 2 A partial enlarged view of point B in the middle;
[0032] Figure 5 This is a schematic diagram of a conveying device of a plate pushing mechanism of the present invention;
[0033] In the figure, 10, workbench; 101, table top; 102, motor; 103, mounting seat; 1031, bottom plate; 1032, push plate; 104, gear; 105, first guide rail; 106, second guide rail; 107, slider; 1071, guide groove; 108, abutment bar; 109, leveling device; 1091, support rod; 1092, base; 20, conveying device; 201, conveyor belt; 202, baffle. DETAILED DESCRIPTION
[0034] The following combination Figure 1-5 The utility model is described in detail.
[0035] A plate pushing mechanism, such as Figure 1 and Figure 2 As shown, the workbench 10 includes a tabletop 101 for stacking panels. A conveyor 20 is provided on one side of the workbench 10, with the feed end of the conveyor 20 no higher than the tabletop 101. A movable pusher is also provided on the tabletop 101. The pusher can push all panels on the tabletop 101 toward the conveyor 20, causing them to fall to the feed end and then be transported by the conveyor 20. The conveyor 20 is equipped with a sensing device that is in communication with the pusher. The sensing device can sense the position of the panels, and the pusher responds accordingly after receiving the feedback signal from the sensing device.
[0036] Specifically, the pushing device pushes all the plates on the table 101 to move toward the conveyor 20 together. When the plate at the front end closest to the conveyor 20 leaves the table 101, it falls to the feed end under the action of gravity. The sensing device sends a shutdown signal to the pushing device, and the pushing device stops moving. The plate is transported by the conveyor 20 until it leaves the conveyor 20. After the plate leaves the conveyor 20, the sensing device sends a power-on signal to the pushing device, and the pushing device continues to move, pushing the next plate into the conveyor 20 until all the plates on the table 101 leave the workbench 10. The pushing device stops pushing and then moves to the initial position to complete the loading work. During the pushing process, the single movement of the pushing device is equal to the thickness of the plate, ensuring that each movement of the pushing device only pushes one plate into the conveyor 20. In this embodiment, the sensing device is a photoelectric sensor.
[0037] In this embodiment, Figure 2 As shown, the pusher device includes a mounting base 103 connected to the guide rail pair of table 101. Specifically, mounting base 103 is equipped with a motor 102, which sets the movement of the pusher device according to the thickness of the plate to be loaded. The output shaft of motor 102 is also equipped with a transmission member. When motor 102 is in operation, the transmission member drives the pusher device to move on the guide rail, thereby pushing the material. Specifically, in this embodiment, motor 102 is a servo motor.
[0038] In this embodiment, the table 101 is fixedly provided with a first guide rail 105, and a transmission member is transmission-connected to the first guide rail 105. Specifically, the transmission member is a gear 104, and the first guide rail 105 is provided with a rack adapted to the gear 104. The meshing of the gear 104 and the rack causes the pusher device to move along the first guide rail 105. In this embodiment, the table 101 is also provided with a second guide rail 106, and the mounting base 103 is provided with a guide groove 1071 that slidably adapts to the second guide rail 106. The second guide rail 106 is provided on both sides of the first guide rail 105 to ensure that the pusher device does not deviate from the first rail during the pushing process. The table 101 may also be provided with a groove, with the first guide rail 105 disposed at the bottom of the groove, and the gear 104 and the first guide rail 105 cooperate and move within the groove.
[0039] In this embodiment, the table 101 is further provided with abutment bars 108, which are arranged on both sides of the second guide rail 106 to support the plate. Specifically, the abutment bars 108 are higher than the first guide rail 105 and the second guide rail 106, so that the plate abuts against the abutment bars 108 without contacting the first guide rail 105 or the second guide rail 106, facilitating the pushing device to push the plate to complete the loading.
[0040] In this embodiment, Figure 3As shown, the mounting base 103 includes a base plate 1031 and a push plate 1032. The push plate 1032 is used to push the plate. The base plate 1031 is perpendicular to the push plate 1032. The motor 102 is mounted on one side of the base plate 1031, and the slider 107 is located on the other side. Specifically, the slider 107 is provided with a guide groove 1071 that is adapted to the second guide rail 106. The cooperation between the slider 107 and the guide groove 1071 ensures smooth operation of the pusher device.
[0041] In this embodiment, Figure 4 As shown, a leveling device 109 is provided at the bottom of the workbench 10. The leveling device 109 includes a base 1092 and support rods 1091. The bottoms of the support rods 1091 are movably connected to the base 1092. During use, the table 101 can be leveled by selectively adjusting each support rod 1091 according to the environment or specific needs, ensuring that the panels can smoothly enter the conveyor device 20. In this embodiment, the conveyor device 20 can also be provided with a plurality of spaced and parallel conveyor belts 201.
[0042] In this embodiment, the workbench 10 has a length ranging from 800 mm to 1200 mm, a width ranging from 400 mm to 500 mm, and a height ranging from 600 mm to 800 mm. Specifically, in this embodiment, the workbench 10 has a length of 1000 mm, a width of 450 mm, and a height of 638 mm. The height of the pusher device is 127 mm.
[0043] In this embodiment, Figure 5 As shown, the conveying device 20 is a positioning, lifting, and translating mechanism, which includes a positioning device, a lifting device, and a translating device. The translating device includes several parallel conveying devices, the feed end of which is no higher than the workbench 10. The positioning device is a baffle 202 located between the conveying devices and parallel to the end surface of the positioning, lifting, and translating mechanism. The lifting device is connected to the bottom end of the conveying device and can drive all conveying devices to move longitudinally under the action of a cylinder. Specifically, when the lifting device is not working, the height of the baffle 202 is no lower than that of the conveying device. When the lifting device is working, the top of the conveying device is higher than the baffle 202 due to the lifting action.
[0044] During operation, the staff first stacks the panels vertically on the table 101, and positions them with the help of the push plate 1032 and the table 101, and visually ensures that the panels are inside the translation mechanism. After startup, the panels are pushed by the pushing device to the positioning lifting translation mechanism. After the short side of the panels exceeds the table 101, they naturally fall into the conveying device under the action of gravity. The sensing device then sends a signal, and the pushing device stops moving. When the panels after feeding are transported to the baffle 202, their length direction is positioned at the baffle 202, and then the lifting device drives the conveying device to move upward, so that the conveying device is higher than the baffle 202. After the panels leave the baffle 202, they continue to be transported by the translation device. After leaving the translation device, the sensing device sends a start signal to the pushing device, and the pushing device continues to move. Until all the panels on the table 101 leave the table 101.
[0045] In this embodiment, the conveyor 20 has at least one feed end. The conveyor 20 can be a single-layer or multi-layer positioning, lifting, and translation mechanism. Each layer includes positioning, lifting, and translation devices, and each layer's translation device feed end corresponds to a workbench 10. Specifically, the conveyor 20 in this embodiment is a double-layer positioning, lifting, and translation mechanism. The space between the upper and lower translation devices is 40 mm high, ensuring that the mechanisms on each layer operate independently of each other. This allows for the diversion and automatic loading of large and small panels, automating equipment wiring, saving manpower and material resources, and improving loading efficiency.
[0046] The above embodiments are intended only to illustrate the technical concepts and features of the present invention. Their purpose is to enable those skilled in the art to understand and implement the present invention. They are not intended to limit the scope of protection of the present invention. Any equivalent changes or modifications based on the spirit of the present invention are intended to be included in the scope of protection of the present invention.
Claims
1. A plate pushing mechanism, characterized in that: include A workbench, provided with a table surface for stacking panels; A conveying device is provided on one side of the table, wherein the feeding end of the conveying device is not higher than the table; A pushing device, movably provided on the table, for pushing the plates stacked on the table so that the frontmost plate falls to the feeding end; as well as a sensing device, provided on the conveying device and communicatively connected to the pushing device, for monitoring the position of the plate; When the plate enters the feed end, the sensing device sends a closing signal to the pushing device, and the pushing device stops moving; until the plate is separated from the conveying device, the sensing device sends a start signal to the pushing device, and the pushing device continues to move to push the next plate into the feed end; the single movement amount of the pushing device is equal to the thickness of the plate.
2. A plate pushing mechanism according to claim 1, characterized in that: The pushing device includes a mounting seat, which is connected to the table guide rail pair, and the mounting seat is provided with a motor, and the output shaft of the motor is provided with a transmission member; the table is fixed with a first guide rail, and the transmission member is transmission-connected to the first guide rail.
3. A plate pushing mechanism according to claim 2, characterized in that: The transmission member is a gear, and the first guide rail is provided with a rack adapted to the gear.
4. A plate pushing mechanism according to claim 2 or 3, characterized in that: The table top is provided with a second guide rail, the mounting seat is provided with a guide groove slidably matched with the second guide rail, and the second guide rail is arranged on both sides of the first guide rail.
5. A plate pushing mechanism according to claim 4, characterized in that: The mounting seat includes a base plate and a push plate vertically connected to the base plate. The motor is installed on one side of the base plate. A slider is provided on the other side of the base plate. The slider is provided with the guide groove adapted to the second guide rail. The push plate is used to push the plate.
6. A plate pushing mechanism according to claim 4, characterized in that: The table top is provided with abutment bars, which are arranged on both sides of the second guide rail and are higher than the first guide rail and the second guide rail, and are used for stacking the panels.
7. A plate pushing mechanism according to claim 4, characterized in that: The table top is provided with a groove, the first guide rail is provided at the bottom of the groove, and the transmission member cooperates with the first guide rail and moves in the groove.
8. A plate pushing mechanism according to claim 1, characterized in that: A leveling device is provided at the bottom of the workbench. The leveling device comprises a base and a support rod. The bottom of the support rod is movably connected to the base.
9. A plate pushing mechanism according to claim 8, characterized in that: The conveying device is provided with a plurality of conveying belts which are distributed at intervals and parallel to each other.
10. A plate pushing mechanism according to claim 8, characterized in that: The conveying device is provided with at least one feeding end.