Automatic wallboard loading device

Abstract

The utility model discloses an automatic wallboard loading device which comprises supports and lifting devices and further comprises a loading alignment component, the lifting devices are arranged on the two supports respectively, the loading alignment component comprises a mounting plate, a motor, a driving gear, a driving toothed bar, a connecting plate, a bearing plate and a first push plate, the mounting plate is fixedly connected to the lower portions of the lifting devices, and the motor is fixedly connected to the lower portions of the lifting devices. The motor is mounted on the mounting plate, the driving gear is mounted on the motor, a sliding groove is formed in the mounting plate, the driving toothed bar is slidably arranged in the sliding groove in the mounting plate, the driving gear is meshed with the driving toothed bar, the connecting plate is arranged at the end, away from the motor, of the toothed bar, and the first push plate is arranged on the lower portion of the toothed bar. When the bamboo and wood fiber boards are loaded and unloaded, the lifting device descends to enable the boards to be located above the cart, the motor is started to pull the two bearing plates towards the two sides, the boards fall off, then the motor rotates reversely, and the first push plate pushes the boards to enable the boards to be aligned on the cart.

Description

Technical Field

[0001] The utility model relates to the technical field of bamboo fiberboard production, in particular to an automatic loading device for wallboards. Background Art

[0002] Bamboo fiberboard is a new type of environmentally friendly building material, primarily composed of a mixture of bamboo fiber, wood fiber, and polymer resin. Bamboo fiber is cellulose fiber extracted from naturally grown bamboo, offering excellent breathability, instant water absorption, strong abrasion resistance, and excellent dyeability. It also possesses natural antibacterial, antimicrobial, mite-removing, odor-resistant, and UV-resistant properties. Wood fiber is obtained by pulverizing wood and steaming it at high temperatures to make pulp, removing the sugar and fat, and then extracting the plant cellulose to reshape the cellulose molecules. This material is resistant to sunlight, insects, heat, chemicals, solvents, and mold. These raw materials are processed through high-temperature and high-pressure techniques to create boards with excellent properties.

[0003] After the bamboo fiberboards are produced, they need to be loaded to facilitate packaging and transportation. An existing automatic loading device includes a bracket, a lifting plate, and a rotating push rod provided on the lifting plate. When the bamboo fiberboards are processed, they are transferred to the lifting plate. After the lifting plate is controlled by the system and lowered to the appropriate position, the rotating push rod on the lifting plate will push the bamboo fiberboards on the lifting plate onto the transport rack. However, there is a problem because the thrust of the rotating push rod cannot be accurately controlled. This will cause the fiberboards that slide onto the transport rack to be misaligned, which is not conducive to packaging and transportation. Utility Model Content

[0004] In view of the above shortcomings, the utility model provides an automatic loading device, which can place the processed bamboo fiberboards on the transport rack and arrange the bamboo fiberboards neatly for easy packaging and transportation.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A device for automatically loading wall panels comprises a bracket and a lifting device, wherein there are two brackets and are arranged opposite to each other, and there are multiple lifting devices, which are correspondingly installed on the two brackets; it also comprises a loading alignment component, which comprises a mounting plate, a motor, a driving gear, a driving gear rod, a connecting plate and a first push plate, wherein the mounting plate is fixedly connected to the lower part of the lifting device, the motor is mounted on the mounting plate, the driving gear is mounted on the motor, a first slide groove is provided on the mounting plate, the driving gear rod is slidably provided in the first slide groove of the mounting plate, the driving gear is meshed with the driving gear rod, the connecting plate is provided at the end of the driving gear rod away from the motor, and the first push plate is provided at the lower part of the driving gear rod.

[0007] Preferably, the loading and alignment component also includes an automatic unloading component, which includes a driven gear, a driven gear rod, an unloading push rod and a protective cover. The protective cover is arranged on the mounting plate, the driven gear is rotatably arranged on the protective cover and meshes with the active gear rod, and a second slide groove is also provided on the protective cover. The driven gear rod is slidably arranged in the second slide groove of the protective cover and meshes with the driven gear, and the unloading push rod is arranged at the tail of the driven gear rod.

[0008] Preferably, the loading and aligning component further includes a carrying plate, and the carrying plate is mounted on the connecting plate.

[0009] Preferably, the bracket includes columns and beams, there are multiple columns, which are fixed to the ground, and the beams are fixed to multiple columns; the lifting device includes a sleeve and a lifting rod, the sleeve is installed on the beam, and the lifting rod is slidably set in the sleeve and extends from under the beam.

[0010] Preferably, it also includes an alignment and ejection device, which includes a driving device, a fixing frame and an ejection component. The fixing frame is fixed to the ground, the driving device is installed on the fixing frame, and the ejection component is arranged on the fixing frame and connected to the driving device.

[0011] Preferably, the pushing component includes a sleeve rod, an alignment push rod and a second push plate, the sleeve rod is fixed on the fixed frame, the driving device is arranged at the tail of the sleeve rod, the alignment push rod is slidably arranged in the sleeve rod, and the second push plate is connected to the end of the alignment push rod extending out of the sleeve rod.

[0012] Preferably, the second push plate further comprises a pulley, which is arranged at the bottom of the second push plate, and the rolling direction of the pulley is consistent with the pushing direction of the alignment push rod.

[0013] Preferably, a stopper is provided at one end of the active gear rod close to the motor, and the cross section of the stopper is larger than the first sliding groove on the mounting plate.

[0014] Preferably, the lifting device is a hydraulic lifting device.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] 1. The utility model improves the existing automatic loading device and provides a loading alignment component on the lifting device. The loading alignment component includes a mounting plate, a motor, a driving gear, a driving rack, a connecting plate, a bearing plate, and a first push plate. The mounting plate is fixed to the lower part of the lifting device, the motor is mounted on the mounting plate, the driving gear is mounted on the motor, a first slide groove is provided on the mounting plate, the driving rack is slidably set in the first slide groove on the mounting plate, the driving gear is meshed with the driving rack, the connecting plate is set at the end of the rack away from the motor, the bearing plate is mounted on the upper part of the connecting plate, and the first push plate is set at the lower part of the rack. During the automatic loading of bamboo fiberboard, the loading and unloading of the board is achieved by cooperating with the lifting components and driving the motor, and the alignment of the board on the short axis is achieved by pushing the board by the first push plate.

[0017] 2. An alignment and ejection device is provided. This device is located at one end of the bamboo fiberboard conveyor, between the two sets of columns. The alignment and ejection device comprises a drive unit, a fixed frame secured to the ground, and an ejection component. The drive unit is mounted on the fixed frame, and the ejection component is mounted on the fixed frame and connected to the drive unit. The drive unit in the alignment and ejection device drives the ejection component toward the bamboo fiberboard on the cart, aligning the bamboo fiberboard along its long axis. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for describing the embodiments.

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the overall structure of another state of the utility model;

[0021] Figure 3 It is a structural diagram of one side of the utility model;

[0022] Figure 4 This is a schematic structural diagram of the loading alignment component in the present invention;

[0023] Figure 5 It is a cross-sectional view of the loading alignment component in the present invention;

[0024] Figure 6 It is a structural diagram of the alignment and ejection device in the utility model.

[0025] Figure numerals: 1. bracket; 100. column; 101. beam; 2. lifting device; 200. sleeve; 201. lifting rod; 3. loading alignment component; 300. mounting plate; 301. driving gear rod; 302. connecting plate; 303. first push plate; 304. bearing plate; 305. driven gear rod; 306. unloading push rod; 307. motor; 308. driving gear; 309. protective cover; 310. driven gear; 311. first slide; 312. second slide; 4. alignment and ejection device; 400. fixing frame; 401. driving device; 402. sleeve rod; 403. alignment push rod; 404. second push plate; 405. pulley. DETAILED DESCRIPTION

[0026] The following will be combined with the accompanying drawings of the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.

[0027] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0028] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be internal communication between two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0029] like Figures 1-6As shown, the present invention provides an automatic wallboard loading device, which aims to solve the problem of existing automatic panel loading devices that, when automatically loading and unloading bamboo fiberboard, the bamboo fiberboards unloaded onto the transport rack are not neatly arranged, but in a scattered state, which is not conducive to packaging and transport. The utility model comprises a bracket 1 and a lifting device 2, as well as a loading and alignment component 3. The bracket 1 is composed of a plurality of columns 100 and a crossbeam 101. The eight columns 100 are arranged in two rows, with four columns in each row evenly and parallelly arranged on both sides behind the bamboo fiberboard outlet and fixed to the ground by bolts. There are two crossbeams 101, each fixed to a corresponding row of columns 100. The length of the crossbeam 101 is greater than the distance between the two most distant columns 100 in the same row. The crossbeam 101 has three through-holes, located between two columns 100 on the crossbeam 101. The lifting device 2 has six through-holes, each located corresponding to the through-holes on the two crossbeams 101. The lifting device 2 includes a sleeve 200 and a lifting rod 201. The sleeve 200 is fixed to the through holes on the two beams 101. The lifting rod 201 is telescopically arranged inside the sleeve 200. The loading alignment component 3 is arranged at the lower part of the lifting rod 201.

[0030] The loading and alignment component 3 includes a mounting plate 300, a motor 307, a driving gear 308, a driving gear rod 301, a connecting plate 302, a bearing plate 304, and a first push plate 303. The mounting plate 300 is used to mount and support other components, providing a stable base. The mounting plate 300 is divided into two parts: one located inside the two beams 101, and the other located outside the two beams 101. The mounting portion is fixed to the lower portion of the lifting device 2. The motor 307 provides power to drive the entire system. The motor 307 is mounted on the mounting plate 300 located outside the two beams 101, and the driving gear 308 is mounted on the motor 307. A first slide groove 311 is provided on the mounting plate 300. The first slide groove 311 is a T-shaped slide groove. The direction of the first slide groove 311 is perpendicular to the beam 101 and runs through the entire mounting plate 300. The active gear rod 301 is a slide rod with a T-shaped cross section, on which meshing teeth matching the active gear 308 are provided. The active gear rod 301 is slidably set in the first slide groove 311 on the mounting plate 300 and the active gear 308 is engaged with the active gear rod 301. The active gear 308 is connected to the motor 307 and is driven by the output shaft of the motor 307. It is responsible for converting the rotational motion of the motor 307 into linear motion. The active gear rod 301 is engaged with the active gear 308. The rotational motion of the active gear 308 causes the active gear rod 301 to move linearly along the first slide groove 311 on the mounting plate 300. The connecting plate 302 is arranged at the end of the gear rod away from the motor 307, and the supporting plate 304 is installed on the upper part of the connecting plate 302. The supporting plate 304 is used to carry the processed bamboo fiberboard. The first push plate 303 is arranged at the lower part of the gear rod. The first push plate 303 is used to align and sort the unloaded bamboo fiberboard and limit the bamboo fiberboard to prevent the bamboo fiberboard from falling from both sides of the cart. On the one hand, the connecting plate 302 is used to connect the supporting plate 304 and the first push plate 303. On the other hand, it can also serve as a limit block to prevent the active gear rod 301 from excessively penetrating into the first slide groove 311 and causing damage to the device.

[0031] During implementation, first push the cart for loading bamboo fiberboard between two rows of columns 100 and fix it. Figure 2The initial state of the present invention is as follows: the active gear rod 301 is at its longest extension into the crossbeam 101, the lifting device 2 is retracted, and the distance between the two supporting plates 304 is less than the width of the bamboo fiberboard. First, the bamboo fiberboard processed on the production line is transferred to the two supporting plates 304 via the transmission device. Second, the lifting rod 201 in the lifting device 2 extends downward, driving the loading alignment device downward. Third, when the loading alignment device is positioned a certain distance above the cart, the motor 307 is activated, and the active gear 308 rotates, driving the active gear rod 301 toward the outside of the crossbeam 101, separating the two supporting plates 304. Fourth, when the connecting plate 302 of the active gear rod 301 is in close contact with the mounting plate 300, the distance between the two supporting plates 304 reaches its maximum, which is greater than the width of the bamboo fiberboard. At this point, the bamboo fiberboard will fall off the supporting plates 304. In step 5, when the bamboo fiberboard falls off the load plate 304, the first push plate 303 acts as a stopper to prevent the bamboo fiberboard from falling off the sides of the cart due to excessive tilt. In step 6, the motor 307 rotates in reverse, and the active gear rod 301 moves into the two crossbeams 101. The first push plates 303 on either side of the bamboo fiberboard move relative to each other, pushing the scattered bamboo fiberboards into alignment. In step 7, the lifting rod 201 retracts, and the loading and alignment component 3 returns to its initial position, allowing the next cycle to begin. As can be seen from the above implementation process, the height of the first push plate 303 is higher than the cart.

[0032] In a preferred automatic loading device for board walls, in order to further make the bamboo fiberboard fall more smoothly from the carrying plate 304, the loading alignment component 3 also includes an automatic unloading component, which includes a driven gear 310, a driven gear rod 305, an unloading push rod 306 and a protective cover 309. The protective cover 309 is provided on the mounting plate 300, and the driven gear 310 is rotatably provided on the protective cover 309 and meshes with the active gear rod 301. A second slide groove 312 is provided on the upper part of the protective cover 309. The second slide groove 312 is a T-shaped slide groove. The driven gear rod 305 is provided with a second slide groove 312. Reference numeral 5 denotes a T-shaped cross-section slide bar equipped with teeth that mate with the driven gear 310. The driven gear rod 305 slides within the second T-shaped slot 312 of the protective cover 309 and meshes with the driven gear 310. A discharge push rod 306 is connected to the driven gear rod 305 at one end, and extends obliquely downward from the carrier plate 304 at the other end. An upwardly projecting push plate is provided at the end of the discharge push rod 306 near the carrier plate 304 to facilitate ejection of the bamboo fiberboard. The distance between the lowest position of the discharge push rod 306 and the carrier plate 304 is less than the thickness of the bamboo fiberboard. An automatic board carrying assembly assists the bamboo fiberboard in adjusting its dropping posture, ensuring a smoother drop from the carrier plate 304.

[0033] During implementation, in the third step, the motor 307 is started, the driving gear 308 rotates to drive the driving gear rod 301 to move to the outside of the beam 101. When the two bearing plates 304 are separated, the driving gear rod 301 drives the driven gear 310 to rotate, and the driven gear 310 drives the driven gear rod 305 to extend into the two beams 101, pushing the plate down. The automatic unloading component will push the bamboo fiberboard from the bearing plate 304 during the extension process and push it out when it is in the Figure 1 In the state shown, the bamboo fiberboard is just pushed off the supporting plate 304. Since the bamboo fiberboard is horizontal on both sides when it falls, the falling process is relatively smooth. In the sixth step, the motor 307 is reversed, and the driving gear 301 moves into the two crossbeams 101. The driving gear 301 drives the driven gear 310 to rotate, and the driven gear 310 drives the driven gear 305 to retract to the original state.

[0034] In a preferred automatic loading device for panel walls, in addition to providing a loading alignment component 3 for aligning the bamboo fiberboards along their short axes, an alignment push-out device 4 is also included for aligning the bamboo fiberboards along their long axes. The alignment push-out device 4 is disposed at one end of the bamboo fiberboard conveyor, between two groups of uprights 100. The alignment push-out device 4 includes a drive device 401, a fixed frame 400, and a push-out component. The fixed frame 400 is fixed to the ground. The drive device 401 is driven by a motor or a hydraulic drive and is mounted on the fixed frame 400. The push-out component is disposed on the fixed frame 400 and connected to the drive device 401. The push-out component includes a sleeve rod 402, an alignment push rod 403, and a second push plate 404. The sleeve rod 402 is fixedly disposed on the fixed frame 400. The drive device 401 is disposed at the rear of the sleeve rod 402. The alignment push rod 403 is slidably disposed within the sleeve rod 402. The second push plate 404 is connected to the end of the alignment push rod 403 that extends out of the sleeve rod 402. The second push plate 404 further includes a pulley 405, which is disposed at the bottom of the second push plate 404. The pulley 405 rolls in the same direction as the alignment push rod 403 pushes. When the push member is not in the push state, the end face of the second push plate 404 is a certain distance away from the end face of the beam 101. The alignment push device 4 drives the push member via the driving device 401. The push member is fixed at this time, and the push member can align the bamboo fiberboard on the cart along its long axis. At the same time, after the cart is released, it can be pushed out from between the two rows of columns 100.

[0035] During implementation, in step 7, the lifting rod 201 retracts, returning the loaded alignment component 3 to its initial position. The driving device 401 in the alignment ejection device 4 activates the ejection component, causing the alignment push rod 403 in the ejection component to extend, driving the second push plate 404 to push against the bamboo fiberboard, thereby aligning the bamboo fiberboard along its long axis. Simultaneously, after the cart is loaded with enough bamboo fiberboard, the cart is released, and the driving device 401 in the alignment ejection device 4 activates the ejection component, causing the alignment push rod 403 in the ejection component to extend, pushing the cart a distance away from the two sets of columns 100, making it easier for the operator to pull the cart.

[0036] In a preferred automatic panel wall loading device, in order to prevent excessive movement of the active rack, a stopper is provided at one end of the active rack close to the motor 307 , and the cross section of the stopper is larger than the first slide groove 311 of the mounting plate 300 .

[0037] In a preferred automatic loading device for panel walls, the lifting device 2 is a hydraulic lifting device. The hydraulic device has a higher load capacity and strong durability, can work stably for a long time under high pressure, and is suitable for the continuous operation environment of the device.

[0038] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in the present invention should be included in the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based on the scope of protection of the claims.

Claims

1. An automatic wall panel loading device, comprising a bracket (1) and a lifting device (2), characterized in that: There are two brackets (1) and they are arranged opposite to each other. There are multiple lifting devices (2) which are correspondingly mounted on the two brackets (1). The loading alignment component (3) is also included. The loading alignment component (3) includes a mounting plate (300), a motor (307), a driving gear (308), a driving gear rod (301), a connecting plate (302) and a first push plate (303). The mounting plate (300) is fixed to the lower part of the lifting device (2). The motor (307) is mounted on the mounting plate (300). The driving gear (308) is mounted on the motor (307), a first slide groove (311) is provided on the mounting plate (300), the driving gear rod (301) is slidably arranged in the first slide groove (311) of the mounting plate (300), the driving gear (308) is meshed with the driving gear rod (301), the connecting plate (302) is arranged at one end of the driving gear rod (301) away from the motor (307), and the first push plate (303) is arranged at the lower part of the driving gear rod (301).

2. The automatic wall panel loading device according to claim 1, characterized in that: The loading and aligning component (3) further includes an automatic unloading component, which includes a driven gear (310), a driven gear rod (305), an unloading push rod (306) and a protective cover (309). The protective cover (309) is provided on the mounting plate (300). The driven gear (310) is rotatably provided on the protective cover (309) and meshes with the active gear rod (301). A second sliding groove (312) is further provided on the protective cover (309). The driven gear rod (305) is slidably provided in the second sliding groove (312) of the protective cover (309) and meshes with the driven gear (310). The unloading push rod (306) is provided at the tail of the driven gear rod (305).

3. The automatic wall panel loading device according to claim 1, characterized in that: The loading and aligning component (3) further comprises a bearing plate (304), and the bearing plate (304) is mounted on the connecting plate (302).

4. The automatic wall panel loading device according to claim 1, characterized in that: The bracket (1) comprises a column (100) and a crossbeam (101), wherein the columns (100) are multiple and fixed to the ground, and the crossbeam (101) is fixed to the multiple columns (100); the lifting device (2) comprises a sleeve (200) and a lifting rod (201), wherein the sleeve (200) is installed on the crossbeam (101), and the lifting rod (201) is slidably arranged in the sleeve (200) and extends from below the crossbeam (101).

5. The automatic wall panel loading device according to claim 1, characterized in that: The invention also includes an alignment and ejection device (4), which includes a driving device (401), a fixing frame (400) and an ejection component. The fixing frame (400) is fixed to the ground, the driving device (401) is installed on the fixing frame (400), and the ejection component is arranged on the fixing frame (400) and connected to the driving device (401).

6. The automatic wall panel loading device according to claim 5, characterized in that: The ejection component comprises a sleeve rod (402), an alignment push rod (403) and a second push plate (404); the sleeve rod (402) is fixedly arranged on the fixed frame (400); the driving device (401) is arranged at the tail end of the sleeve rod (402); the alignment push rod (403) is slidably arranged in the sleeve rod (402); and the second push plate (404) is connected to the end of the alignment push rod (403) extending out of the sleeve rod (402).

7. The automatic wall panel loading device according to claim 6, characterized in that: The second push plate (404) further comprises a pulley (405), which is arranged at the bottom of the second push plate (404), and the rolling direction of the pulley (405) is consistent with the pushing direction of the alignment push rod (403).

8. The automatic wall panel loading device according to claim 1, characterized in that: A stopper is provided at one end of the active gear rod (301) close to the motor (307), and the cross section of the stopper is larger than the first sliding groove (311) on the mounting plate (300).

9. The automatic wall panel loading device according to claim 1, characterized in that: The lifting device (2) is a hydraulic lifting device.

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