Pneumatic conveying stabilizing device
Through the design of the dredging component and automatic gas replenishment component, the problem of clogging of the pneumatic conveying device during long-distance transportation is solved, and the stability and continuity of pneumatic conveying are achieved.
Patent Information
- Application Number
- CN202422596582.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-10-28
AI Technical Summary
Traditional pneumatic conveying devices are prone to pipeline blockage during long-distance transportation, resulting in unstable pneumatic conveying.
The dredging components and automatic gas replenishment components are adopted. Through structures such as electric push rods, drive motors and screws, the dredging and automatic gas replenishment of blocked positions are achieved to ensure the stability of pneumatic power delivery.
Effectively clear the blocked position, ensure the stability and continuity of pneumatic conveying, and reduce the occurrence of pipeline blockage.
Smart Images

Figure CN223213355U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pneumatic transportation equipment, in particular to a pneumatic transportation stabilizing device. Background Art
[0002] Pneumatic conveying is a method of material transportation that features a simple conveying device, flexible layout, and minimal maintenance. Its main operating principle is to utilize the flow of gas within a pipeline to drive the flow of material within the pipeline. It is primarily used for conveying dust or granular materials.
[0003] At present, traditional pneumatic conveying will cause material blockage in the pipeline due to the long conveying pipeline. When the conveying pipeline is more than one kilometer, the normal operation of the pneumatic conveying cannot be guaranteed. Therefore, the utility model provides a pneumatic conveying stabilization device, which solves the above problem by driving a limiting structure such as a motor and a screw rod. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a pneumatic conveying stabilization device to solve the above problems.
[0005] To achieve the above objectives, the utility model is implemented through the following technical solutions: a pneumatic conveying stabilization device, including a conveying pipeline, the conveying pipeline is fixedly connected to an air supply pipe, the air supply pipe is provided with an automatic air supply component, the conveying pipeline is fixedly connected to a protection box on one side of the air supply pipe, a sealing door panel is rotatably connected to one side of the protection box through a hinge, and a clearing component is installed inside the protection box.
[0006] The top of the sliding block is rotatably connected to the driving bevel gear of the sliding block, and the top of the driven bevel gear is rotatably installed on the top of the driven bevel gear. The driving bevel gear is fixedly installed on the top of the driven bevel gear. The driving bevel gear is fixedly installed on the top of the driven bevel gear. The extension box is fixedly installed on one side of the sliding block, and one end of the extension box is movably passed through the outer side of the storage box, and a top wall of the extension box is rotatably connected to the driven toothed belt wheel. A toothed synchronous belt is installed between the driving toothed belt wheel and the driven toothed belt wheel, and an extension rod is fixedly installed on the toothed synchronous belt, and a clearing assembly is installed on one end of the extension rod.
[0007] Preferably, the unblocking assembly includes a fixed box fixedly mounted at one end of the extension frame 2, a driving motor 2 is fixedly mounted inside the fixed box, the output end of the driving motor 2 passes through the outside of the fixed box through a bearing and is fixedly mounted with a rotating rod, and a unblocking rod is fixedly mounted on the outer surface of the rotating rod.
[0008] Preferably, the automatic air supply component includes an air pressure tube fixedly connected to the delivery pipeline, a piston plate slidingly connected inside the air pressure tube, a sliding rod fixedly installed on the top of the piston plate, one end of the sliding rod movably penetrates to the top of the air pressure tube and is fixedly installed with a rack, the outer surface of the sliding rod is located inside the air pressure tube and is sleeved with a spring, a sealing plate matching the inner wall of the air supply tube is rotatably connected inside the air supply tube, one side of the sealing plate penetrates to the outside of the air supply tube through a connecting rod and is fixedly installed with a driving gear meshing with the rack, and a sensor is fixedly installed on the inner wall of the air supply tube.
[0009] Preferably, the screw thread passes through the driving bevel gear and one side of the sliding block, and the bottom wall of the sliding block fits with the bottom wall of the storage box.
[0010] Preferably, the driving bevel gear and the driven bevel gear are meshingly connected, and the driving toothed belt pulley and the driven toothed belt pulley are connected via a toothed synchronous belt transmission.
[0011] Preferably, the extension rod slides through to one side of the extension box.
[0012] Preferably, a connecting rod is fixedly installed on one side of the storage box, and the screw rod is rotatably connected to one side of the connecting rod at one end away from the driving motor. A movable groove is opened at the bottom of the extension box, and a telescopic plate is fixedly installed on the movable groove.
[0013] Preferably, a controller is provided on one side of the air supply pipe, and the driving motor 1, the electric push rod, the driving motor 2 and the sensor are all electrically connected to the controller.
[0014] Beneficial effects
[0015] The utility model provides a pneumatic conveying stabilization device. Compared with the existing technology, it has the following beneficial effects:
[0016] (1) The utility model starts the electric push rod to drive the storage box down into the conveying pipe, and then starts the driving motor to drive the screw to rotate. While the screw rotates, it drives the extension box on one side of the sliding block to move, and at the same time drives the driving bevel gear to rotate. The driving bevel gear drives the driving toothed belt wheel on the driven bevel gear to rotate. The driving toothed belt wheel drives the driven toothed belt wheel to rotate through the toothed synchronous belt. The top of the extension rod is moved and fixed on the driven toothed belt wheel, thereby driving the extension rod to move, thereby driving the breaking up component to extend to the blocked position of the conveying pipe to clear it, thereby improving the stability of pneumatic conveying.
[0017] (2) In the present invention, when a blockage occurs in the delivery pipeline, the pressure in the delivery pipeline pushes the piston plate to move in the air pressure tube. The piston plate drives the rack on the top of the sliding rod to move while moving. Since the rack is meshed with the driving gear, the blocking plate at one end of the driving gear is driven to rotate, thereby rotating the blocking plate, thereby automatically replenishing air in the delivery pipeline. Under the elastic action of the spring, the blocking plate blocks the air supply pipe when there is no external force. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a three-dimensional diagram of the external structure of the utility model;
[0019] Figure 2 It is a schematic diagram of the dredging component of the utility model;
[0020] Figure 3 This is a schematic diagram of the internal structure of the storage box and extension box in the dredging assembly of the utility model;
[0021] Figure 4 This is a schematic diagram of the automatic air replenishment component of the utility model;
[0022] Figure 5 It is a schematic diagram of the unblocking component of the utility model.
[0023] In the figure, 1. conveying pipe; 2. air supply pipe; 3. protection box; 4. sealing door panel; 5. movable slot; 6. telescopic plate; 100. automatic air supply assembly; 101. air pressure pipe; 102. piston plate; 103. sliding rod; 104. rack; 105. spring; 106. blocking plate; 107. driving gear; 108. sensor; 200. dredging assembly; 201. electric push rod; 202. sealing plate; 203. support rod ; 204, storage box; 205, driving motor 1; 206, screw rod; 207, sliding block; 208, driving bevel gear; 209, driven bevel gear; 210, driving toothed pulley; 211, extension box; 212, driven toothed pulley; 213, toothed synchronous belt; 214, extension rod; 300, unblocking component; 301, fixing box; 302, driving motor 2; 303, rotating rod; 304, unblocking rod. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] Example 1:
[0026] See also Figure 1-5 A pneumatic conveying stabilization device includes a conveying pipeline 1, which is fixedly connected to an air supply pipe 2. One end of all the air supply pipes 2 is connected to a high-pressure main pipeline. When blockage occurs inside the conveying pipeline 1, the high-pressure main pipeline introduces high-pressure gas into the conveying pipeline 1 through the air supply pipe 2, thereby achieving the effect of reducing the blockage of the conveying pipeline 1. An automatic air supply component 100 is provided on the air supply pipe 2. A protection box 3 is fixedly connected to the conveying pipeline 1 on one side of the air supply pipe 2. A sealing door panel 4 is rotatably connected to one side of the protection box 3 through a hinge, and a dredging component 200 is installed inside the protection box 3.
[0027] The dredging component 200 includes an electric push rod 201 symmetrically fixedly mounted on the top wall of the protection box 3. The input end of the electric push rod 201 is connected to the battery through an external cable. The output ends of the two electric push rods 201 are fixedly mounted with the same sealing plate 202. The sealing plate 202 is used to seal the connection between the bottom of the protection box 3 and the conveying pipe 1 when there is no blockage. The top of the sealing plate 202 is symmetrically fixedly mounted with a support rod 203. The upper end surfaces of the two support rods 203 are fixedly mounted with the same storage box 204. A driving motor 205 is fixedly mounted on one side of the storage box 204. A protective box is provided on the outside of the driving motor 205. The input end of the driving motor 205 is connected to the battery through an external cable, and the output end of the driving motor 205 passes through the interior of the storage box 204 through a bearing and is fixedly installed with a screw rod 206. A sliding block 207 is movably installed on the bottom wall of the storage box 204. One side of the sliding block 207 is rotatably connected to a driving bevel gear 208, and the top of the sliding block 207 is rotatably connected to a driven bevel gear 209. A driving toothed pulley 210 is fixedly installed on the top of the driven bevel gear 209. An extension box 211 is fixedly installed on one side of the sliding block 207. One end of the extension box 211 movably passes through the outside of the storage box 204, and the top of one side of the extension box 211 is rotatably connected to the outside of the storage box 204. The wall is rotatably connected to a driven toothed pulley 212, a toothed synchronous belt 213 is installed between the driving toothed pulley 210 and the driven toothed pulley 212, an extension rod 214 is fixedly installed on the toothed synchronous belt 213, and one side of the top of the extension rod 214 is fixedly installed on the toothed synchronous belt 213 through a connecting block, and a clearing component 300 is installed at one end of the extension rod 214. The clearing component 200 can effectively drive the clearing component 300 to extend to the blocked position for clearing. When it is necessary to drive the clearing component 300 to extend to the blocked position for clearing, the electric push rod 201 is started to drive the storage box 204 to descend to the conveying pipeline. 1, and then start the driving motor 1 205 to drive the screw rod 206 to rotate. The screw rod 206 drives the extension box 211 on the side of the sliding block 207 to move while rotating, and at the same time drives the driving bevel gear 208 to rotate. The driving bevel gear 208 drives the driving toothed belt pulley 210 on the driven bevel gear 209 to rotate. The driving toothed belt pulley 210 drives the driven toothed belt pulley 212 to rotate through the toothed synchronous belt 213. The top of the extension rod 214 is fixedly installed on the driven toothed belt pulley 212, thereby driving the extension rod 214 to move, thereby driving the clearing assembly 300 to extend to the blocked position in the conveying pipeline 1 for clearing.
[0028] Example 2:
[0029] See also Figure 1-5, this embodiment provides a technical solution based on the first embodiment: the unblocking component 300 includes a fixed box 301 fixedly installed at one end of the second extension frame 215, a second drive motor 302 is fixedly installed inside the fixed box 301, the input end of the second drive motor 302 is connected to the battery through an external cable, the output end of the second drive motor 302 passes through the outside of the fixed box 301 through a bearing and is fixedly installed with a rotating rod 303, a dredging rod 304 is fixedly installed on the outer surface of the rotating rod 303, the automatic air supply component 100 includes an air pressure tube 101 fixedly connected to the conveying pipeline 1, a piston plate 102 is slidably connected to the air pressure tube 101, the piston plate 102 matches the inner wall of the air pressure tube 101, and a piston plate 102 is fixedly installed on the top of the piston plate 102. The outer surface of the sliding rod 103 is located inside the air pressure tube 101 and is provided with a spring 105. The air supply tube 2 is rotatably connected to a sealing plate 106 that matches the inner wall of the air supply tube 2. One side of the sealing plate 106 passes through the outside of the air supply tube 2 through a connecting rod and is fixedly provided with a driving gear 107 that is meshed with the rack 104. A sensor 108 is fixedly installed on the inner wall of the air supply tube 2. When the sealing plate 106 completely blocks the air supply tube 2, one side of the sealing plate 106 contacts the sensor 108. The automatic air supply component 100 can effectively perform automatic air supply dredging when the delivery pipeline 1 is blocked. When the delivery pipe 1 is blocked and the air is automatically replenished and unblocked, the local air pressure in the delivery pipe 1 rises. At this time, due to the pressure increase on the side of the piston plate 102 close to the delivery pipe 1, the piston plate 102 in the air replenishment pipe 2 moves in the direction away from the delivery pipe 1, thereby driving the rack 104 on the top of the sliding rod 103 to move. Because the rack 104 is meshed with the driving gear 107, the blocking plate 106 at one end of the driving gear 107 is driven to rotate, thereby rotating the blocking plate 106. After the blocking plate 106 rotates, the air replenishment pipe 2 is connected, and the high-pressure main pipeline transports high-pressure gas to the delivery pipe 1, thereby automatically replenishing and unblocking the delivery pipe 1 when it is blocked. The screw rod 206 thread penetrates the driving bevel gear 208 and the sliding block 20 On one side of 7, the bottom wall of the sliding block 207 fits with the bottom wall of the storage box 204, the driving bevel gear 208 and the driven bevel gear 209 are meshed and connected, the driving toothed pulley 210 and the driven toothed pulley 212 are connected through a toothed synchronous belt 213, the extension rod 214 slides through to the side of the extension box 211, a connecting rod is fixedly installed on one side of the storage box 204, the screw rod 206 is rotated away from one end of the driving motor 205 and is connected to one side of the connecting rod, a groove 5 for easy movement is opened at the bottom of the extension box 211, a telescopic plate 6 is fixedly installed on the moving groove 5, a controller is provided on one side of the air supply pipe 2, and the driving motor 1 205, the electric push rod 201, the driving motor 2 302 and the sensor 108 are all electrically connected to the controller.
[0030] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0031] During operation, when the delivery pipe 1 is partially blocked, the local air pressure rises. At this time, the pressure on the side of the piston plate 102 close to the delivery pipe 1 increases, causing the piston plate 102 in the air supply pipe 2 to move away from the delivery pipe 1, thereby driving the rack 104 on the top of the sliding rod 103 to move. Because the rack 104 is meshed with the driving gear 107, it drives the blocking plate 106 at one end of the driving gear 107 to rotate, thereby rotating the blocking plate 106. After the blocking plate 106 rotates, the air supply pipe 2 is connected, and the high-pressure main pipeline transports high-pressure gas into the delivery pipe 1, thereby automatically replenishing air and clearing the delivery pipe 1 when it is blocked. At the same time, when the blocking plate 106 rotates, the sensor 108 cannot sense the blocking plate 106, and then the electric push rod 201 is started by the controller. The storage box 204 is driven to descend into the conveying pipe 1, and then the driving motor 1 205 is started to drive the screw rod 206 to rotate. While rotating, the screw rod 206 drives the extension box 211 on the side of the sliding block 207 to move, and at the same time drives the driving bevel gear 208 to rotate. The driving bevel gear 208 drives the driving toothed belt pulley 210 on the driven bevel gear 209 to rotate. The driving toothed belt pulley 210 drives the driven toothed belt pulley 212 to rotate through the toothed synchronous belt 213, and is fixedly installed on the driven toothed belt pulley 212 through the top of the extension rod 214, thereby driving the extension rod 214 to move, thereby driving the unblocking component 300 to extend to the blocked position in the conveying pipe 1, and then starting the driving motor 2 302 to drive the dredging rod 304 for further dredging, thereby achieving pneumatic stable conveying.
[0032] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0033] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A pneumatic conveying stabilization device, comprising a conveying pipeline (1), characterized in that: The delivery pipe (1) is fixedly connected to an air supply pipe (2), and an automatic air supply component (100) is provided on the air supply pipe (2). A protection box (3) is fixedly connected to one side of the delivery pipe (1) and located on the air supply pipe (2). A sealing door panel (4) is rotatably connected to one side of the protection box (3) via a hinge, and a dredging component (200) is installed inside the protection box (3); The dredging assembly (200) comprises an electric push rod (201) symmetrically fixedly mounted on the inner top wall of the protection box (3); the output ends of the two electric push rods (201) are fixedly mounted with a same sealing plate (202); the top of the sealing plate (202) is symmetrically fixedly mounted with a support rod (203); the upper end surfaces of the two support rods (203) are fixedly mounted with a same storage box (204); a driving motor 1 (205) is fixedly mounted on one side of the storage box (204); the output end of the driving motor 1 (205) passes through the interior of the storage box (204) through a bearing and is fixedly mounted with a screw rod (206); a sliding block (207) is movably mounted on the bottom wall of the storage box (204); one side of the sliding block (207) is rotatably connected to a driving motor 1 (205). A driven bevel gear (208) is rotatably connected to the top of the sliding block (207), a driving toothed belt wheel (210) is fixedly installed on the top of the driven bevel gear (209), an extension box (211) is fixedly installed on one side of the sliding block (207), one end of the extension box (211) is movable through the outside of the storage box (204), a driven toothed belt wheel (212) is rotatably connected to the top wall of one side of the extension box (211), a toothed synchronous belt (213) is installed between the driving toothed belt wheel (210) and the driven toothed belt wheel (212), an extension rod (214) is fixedly installed on the toothed synchronous belt (213), and a blocking assembly (300) is installed on one end of the extension rod (214).
2. A pneumatic conveying stabilization device according to claim 1, characterized in that: The unblocking assembly (300) comprises a fixed box (301) fixedly mounted on one end of the second extension frame (215); a second drive motor (302) is fixedly mounted inside the fixed box (301); an output end of the second drive motor (302) passes through the outside of the fixed box (301) through a bearing and is fixedly mounted with a rotating rod (303); and a dredging rod (304) is fixedly mounted on the outer surface of the rotating rod (303).
3. A pneumatic conveying stabilization device according to claim 1, characterized in that: The automatic air supply component (100) includes an air pressure tube (101) fixedly connected to the conveying pipeline (1), a piston plate (102) is slidably connected inside the air pressure tube (101), a sliding rod (103) is fixedly installed on the top of the piston plate (102), one end of the sliding rod (103) is movably passed through the top of the air pressure tube (101) and is fixedly installed with a rack (104), the outer surface of the sliding rod (103) is located inside the air pressure tube (101) and is sleeved with a spring (105), a sealing plate (106) matching the inner wall of the air supply tube (2) is rotatably connected inside the air supply tube (2), one side of the sealing plate (106) is passed through the outside of the air supply tube (2) through a connecting rod and is fixedly installed with a driving gear (107) meshed with the rack (104), and a sensor (108) is fixedly installed on the inner wall of the air supply tube (2).
4. A pneumatic conveying stabilization device according to claim 1, characterized in that: The screw rod (206) is threadedly passed through the driving bevel gear (208) and one side of the sliding block (207), and the bottom wall of the sliding block (207) is in contact with the bottom wall of the storage box (204).
5. The pneumatic conveying stabilization device according to claim 1, characterized in that: The driving bevel gear (208) and the driven bevel gear (209) are meshedly connected, and the driving toothed belt wheel (210) and the driven toothed belt wheel (212) are connected via a toothed synchronous belt (213).
6. The pneumatic conveying stabilization device according to claim 1, characterized in that: The extension rod (214) slides through one side of the extension box (211).
7. The pneumatic conveying stabilization device according to claim 1, characterized in that: A connecting rod is fixedly installed on one side of the storage box (204); one end of the screw rod (206) is rotatably connected to one side of the connecting rod away from the driving motor (205); a movable groove (5) is provided at the bottom of the extension box (211); and a telescopic plate (6) is fixedly installed on the movable groove (5).
8. The pneumatic conveying stabilization device according to claim 3, characterized in that: A controller is provided on one side of the air supply pipe (2), and the driving motor 1 (205), the electric push rod (201), the driving motor 2 (302) and the sensor (108) are all electrically connected to the controller.