Starch recovery device for soft sweet starch mold

Abstract

The utility model provides a starch recovery device for a soft sweet starch mold, which relates to the technical field of health care product production and comprises a mold unloading module, a first separation module, a second separation module and a starch collection module, the mold unloading module is used for grabbing and turning over the starch mold; the first separation module comprises a centrifugal roller, the centrifugal roller comprises an inner-layer screen and an outer-layer roller wall, a first feeding port is formed in the upper portion of the centrifugal roller and located in the inner-layer screen, the mold discharging module is arranged above the first feeding port, a first discharging port is formed in the lower portion of the centrifugal roller, and the second separation module comprises a vibrating screen disc. A second feeding hole is formed above the vibrating screen tray, a second discharging hole is formed below the vibrating screen tray, and the second feeding hole is connected with the first discharging hole; and the starch collection module is connected with the second discharge port. Secondary separation is carried out through the first separation module and the second separation module, the separation efficiency of starch and impurities can be effectively improved, the recovery rate of the starch is improved, and the production cost is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of health care product production, in particular to a starch recovery device for soft candy starch molds. Background Art

[0002] As a new snack, soft candies have gained widespread popularity among consumers for their chewy texture, refreshing flavor, and nutritious properties. Traditional jelly soft candies primarily use a single gelling agent, such as gelatin or agar. However, as consumers' demands for taste, nutrition, and functionality continue to rise, single gelling agents are unable to meet these demands. Consequently, the use of composite gelling agents—combinations of two or more gelling agents, such as carrageenan, xanthan gum, locust bean gum, konjac gum, and agar—has emerged to achieve superior taste, texture, and functionality.

[0003] However, the use of composite gelling agents also presents new challenges in soft candy production. The viscosity and hardness of soft candies can vary, and starch molds are used repeatedly to shape the soft candies. However, these molds often leave a large amount of soft candy debris and lumps, requiring effective recovery. Traditional starch recovery methods rely primarily on manual screening and mesh filtration, resulting in low efficiency and recovery rates.

[0004] Therefore, it is necessary to improve the existing starch recovery device to overcome the defects of the prior art. Utility Model Content

[0005] In order to overcome the problems existing in the related art, the purpose of the utility model is to provide a starch recovery device for soft candy starch molds to solve the problems of low starch efficiency and low recovery rate in starch molds in the prior art.

[0006] A starch recovery device for soft candy starch molds, comprising:

[0007] A mold unloading module, which is used to grab and flip the starch mold;

[0008] a first separation module, the first separation module comprising a centrifugal drum, the centrifugal drum comprising an inner screen and an outer drum wall, a first feed port being provided above the centrifugal drum, the first feed port being located within the inner screen, the mold unloading module being provided above the first feed port, and a first discharge port being provided below the centrifugal drum;

[0009] A second separation module, the second separation module includes a vibrating screen plate, a second feed port is provided above the vibrating screen plate, a second feed port is provided below the vibrating screen plate, and the second feed port is connected to the first feed port;

[0010] A starch collection module is connected to the second discharge port.

[0011] The mold unloading module can quickly remove the starch mold from the production line and flip it over so that the starch in the starch mold enters the first separation module. The first separation module uses the centrifugal force generated by the rotation of the centrifugal drum to perform preliminary screening, and filters out larger particles of impurities through the inner screen. After the preliminary screening, there are still some smaller impurities in the starch. The second separation module uses the vibration of the vibrating screen plate to perform fine screening to separate the fine impurities remaining in the starch that has passed through the first separation module. The starch collection module collects the clean starch that has been separated. Through the synergistic effect of the mold unloading module, the first separation module, the second separation module and the starch collection module, the starch in the starch mold used in the soft candy production process can be effectively recovered, the starch recovery rate can be improved, and the production cost can be reduced.

[0012] Preferably, the mold unloading module includes a grabbing mechanism and a moving track, the grabbing mechanism is arranged on the moving track, the grabbing mechanism is used to grab the starch mold, and the moving track passes above the first feeding port.

[0013] The mold unloading module utilizes a gripping mechanism and a movable track structure to quickly remove starch molds from the production line and transport them to the inlet of the first separation module. This significantly improves efficiency, reduces manual operation and labor intensity, avoids errors caused by manual operation, and improves device reliability. The movable track also makes the device more flexible, allowing it to be adjusted to suit the production line layout and different production environments.

[0014] Preferably, the mold unloading module further includes a flipping mechanism, which is provided between the gripping mechanism and the movable track, and the gripping mechanism is fixed on the flipping mechanism.

[0015] The mold unloading module adopts a flipping mechanism, which can flip the grabbed starch mold to better separate the starch in the starch mold, thereby improving the overall efficiency of the device.

[0016] Preferably, a first feeding funnel is fixed above the first feeding port, and the first feeding funnel is directly opposite to the first feeding port;

[0017] The flip mechanism includes a fixed part and a rotating part, the fixed part is movably connected to the movable track, and the rotating part is rotatably connected to the fixed part;

[0018] The gripping mechanism includes two clamping jaws and a driving track. The driving track is fixedly connected to the rotating part. The driving track is a linear track. The two clamping jaws are arranged opposite to each other. The driving track drives the two clamping jaws to move relative to each other.

[0019] The first discharge funnel effectively guides starch from the starch mold to the inlet of the centrifugal drum, improving the reliability and stability of the device. The arrangement of the clamping claws and drive rails enables the gripping mechanism to more accurately grasp and flip the starch mold, improving the device's operating efficiency and reducing damage to the starch mold.

[0020] Preferably, the inner screen and the outer cylinder wall are both cylindrical, and a second feed hopper is connected below the outer cylinder wall. The upper end of the second feed hopper is connected to the outer cylinder wall, and the lower end faces the second feed inlet.

[0021] The cylindrical inner screen and outer wall ensure stable operation of the centrifugal drum and effectively separate the starch from the starch mold. The second discharge hopper facilitates the delivery of the separated starch to the second separation module, improving the efficiency and reliability of the device and preventing starch leakage during transportation.

[0022] Preferably, the second separation module also includes a cylindrical barrel, one end of the barrel is connected to the second discharge funnel, the vibrating screen plate is arranged in the barrel, the vibrating screen plate includes a cylindrical screen frame, a mesh body and a vibration motor, the mesh body is fixed in the screen frame, the vibration motor is fixed to the bottom of the screen frame, and the screen frame is connected to the barrel through a spring.

[0023] The design of the cylindrical screen frame can effectively distribute the starch separated by the first separation module evenly in the screen frame. The vibration motor drives the screen frame, the mesh body and the starch in the mesh body to vibrate, which can effectively separate the impurities in the starch and improve the purity of the starch.

[0024] Preferably, the pore size of the inner screen is larger than the pore size of the mesh body.

[0025] Since the aperture of the inner screen is larger than that of the mesh body, some larger particles will still be mixed in the starch after separation by the centrifugal drum, and the mesh body can effectively filter out these larger particles, further improving the purity of the starch and ensuring the quality of the recovered starch.

[0026] Preferably, the inner screen is a metal wire mesh, and the mesh body is a nylon wire mesh.

[0027] The metal wire mesh has higher strength and durability and can withstand the impact force generated by the high-speed rotation of the centrifugal drum. The nylon wire mesh has a better filtering effect and can effectively filter out smaller impurities, thereby improving the purity of starch. At the same time, the nylon wire mesh also has better corrosion resistance and wear resistance, which extends the service life of the device.

[0028] Preferably, the starch collection module includes a recovered starch collection container and a conveying mechanism, the conveying mechanism includes a conveying pipe and a screw conveyor arranged in the conveying pipe, one end of the conveying pipe is connected to the second discharge port, and the other end is connected to the recovered starch collection container.

[0029] The screw conveyor can effectively transport starch to the recovered starch collection container, avoiding blockage or leakage during the starch conveying process, improving the efficiency and reliability of the device. At the same time, this structure can also reduce manual operation, reduce labor intensity, and improve work efficiency.

[0030] Preferably, a one-way valve is provided at both the first feed inlet and the second feed inlet.

[0031] The setting of the one-way valve can prevent starch from flowing in the reverse direction, ensuring that starch can flow smoothly from one module to another, effectively avoiding the flying of starch dust during the processing process, and improving the efficiency and reliability of the device.

[0032] The beneficial effects of the utility model are:

[0033] The utility model provides a starch recovery device for starch molds of soft candies, which comprises: a mold unloading module, a first separation module, a second separation module and a starch collection module. The mold unloading module can quickly remove the starch mold from the production line and flip it over so that the starch in the starch mold enters the first separation module. The first separation module uses the centrifugal force generated by the rotation of the centrifugal drum to perform preliminary screening, and filters out larger particles of impurities through the inner screen. After the preliminary screening, some smaller impurities still remain in the starch. The second separation module uses the vibration of the vibrating screen disc to perform fine screening, separating the fine impurities remaining in the starch that has passed through the first separation module. The starch collection module collects the clean starch that has been separated. Through the synergistic effect of the mold unloading module, the first separation module, the second separation module and the starch collection module, the starch in the starch mold used in the soft candy production process can be effectively recovered, the starch recovery rate can be improved, and the production cost can be reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Figure 1 This is an overall schematic diagram of a starch recovery device for a soft candy starch mold provided in an embodiment of the present application;

[0035] Figure 2 This is a cross-sectional perspective view of a starch recovery device for a soft candy starch mold provided in an embodiment of the present application;

[0036] Figure 3 is a schematic diagram of a mold unloading module provided in an embodiment of the present application;

[0037] Figure 4is a schematic diagram of a gripping mechanism and a flipping mechanism provided in an embodiment of the present application;

[0038] Figure 5 is a schematic diagram of another gripping mechanism provided in an embodiment of the present application;

[0039] Figure 6 is a cross-sectional perspective view of the second separation module provided in an embodiment of the present application;

[0040] Figure 7 It is a cross-sectional view of the first separation module provided in an embodiment of the present application.

[0041] Reference numerals:

[0042] 100, mold unloading module; 110, grabbing mechanism; 111, clamping claw; 112, driving track; 120, moving track; 130, flipping mechanism; 131, fixing part; 132, rotating part;

[0043] 200, first separation module; 210, centrifugal drum; 211, inner screen; 212, outer drum wall; 213, centrifugal motor; 220, first discharge hopper; 230, second discharge hopper;

[0044] 300, second separation module; 310, vibrating screen plate; 311, screen frame; 312, mesh; 313, vibration motor; 314, spring; 320, cylinder;

[0045] 400, starch collection module; 410, starch recovery collection container; 420, conveying mechanism; 421, conveying pipeline; 500, starch mold. DETAILED DESCRIPTION

[0046] The following describes preferred embodiments of the present invention in more detail with reference to the accompanying drawings. Although preferred embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments described herein. Rather, these embodiments are provided to make the present invention more thorough and complete, and to fully convey the scope of the present invention to those skilled in the art.

[0047] Example

[0048] like Figure 1-Figure 7 As shown, this embodiment provides a starch recovery device for a soft candy starch mold 500, and the starch recovery device for a soft candy starch mold 500 includes:

[0049] A mold unloading module 100 is used to grab and flip the starch mold 500;

[0050] Furthermore, the mold unloading module 100 includes a grabbing mechanism 110 and a moving track 120. The grabbing mechanism 110 is arranged on the moving track 120. The grabbing mechanism 110 is used to grab the starch mold 500. The moving track 120 passes above the first feeding port.

[0051] Furthermore, the mold unloading module 100 further includes a flipping mechanism 130 . The flipping mechanism 130 is disposed between the grabbing mechanism 110 and the moving track 120 . The grabbing mechanism 110 is fixed on the flipping mechanism 130 .

[0052] More specifically, the moving track 120 is a linear track, and two moving tracks 120 are relatively arranged. Correspondingly, two grasping mechanisms 110 and two flipping mechanisms 130 are relatively arranged and arranged between the two moving tracks 120 .

[0053] The first separation module 200 includes a centrifugal drum 210, the centrifugal drum 210 includes an inner screen 211 and an outer wall 212, a first feed port is provided above the centrifugal drum 210, and the first feed port is located inside the inner screen 211, the mold unloading module 100 is provided above the first feed port, and a first discharge port is provided below the centrifugal drum 210;

[0054] Specifically, a first feeding funnel 220 is fixed above the first feeding port, and the first feeding funnel 220 is directly facing the first feeding port;

[0055] More specifically, the centrifugal drum 210 further includes a centrifugal motor 213 disposed in the middle of the inner screen 211 . The centrifugal motor 213 is fixedly connected to the inner screen 211 to drive the inner screen 211 to rotate.

[0056] More specifically, the centrifugal drum 210 can also adopt a multi-stage separation structure, equipped with screens of different apertures to further improve separation efficiency. The inner screen 211 is removably fixed to the centrifugal motor 213. Airflow can also be introduced into the centrifugal drum 210 to help starch move within the centrifugal motor 213, thereby accelerating separation efficiency.

[0057] The flip mechanism 130 includes a fixed portion 131 and a rotating portion 132 , wherein the fixed portion 131 is movably connected to the movable track 120 , and the rotating portion 132 is rotatably connected to the fixed portion 131 ;

[0058] The gripping mechanism 110 includes two clamping jaws 111 and a driving track 112 . The driving track 112 is fixedly connected to the rotating portion 132 . The driving track 112 is a linear track. The two clamping jaws 111 are arranged opposite to each other. The driving track 112 drives the two clamping jaws 111 to move relative to each other.

[0059] The shape of the clamping jaw 111 can be adjusted according to the actual shape of the starch mold 500 frame, and can be any shape. The clamping jaw 111 corresponding to the top side of the starch mold 500 frame can extend downward and be inserted into the starch mold 500 frame to better grasp the starch mold 500. The clamping jaw 111 corresponding to the top side of the starch mold 500 frame can also be set to a double-claw structure. Through two claws symmetrical to the drive track 112, a triangular grasping point is formed with another grasping clamp, which can better ensure the stability of the starch mold 500 during movement and flipping.

[0060] More specifically, the inner screen 211 and the outer cylinder wall 212 are both cylindrical, and a second discharge funnel 230 is connected below the outer cylinder wall 212. The upper end of the second discharge funnel 230 is connected to the outer cylinder wall 212, and the lower end faces the second feed port.

[0061] The second separation module 300 includes a vibrating screen plate 310 , wherein the vibrating screen plate 310 has a second feed port on its upper side and a second discharge port on its lower side, and the second feed port is connected to the first discharge port;

[0062] Specifically, the vibrating screen plate 310 includes a cylindrical screen frame 311 , a mesh body 312 and a vibration motor 313 . The mesh body 312 is fixed in the screen frame 311 , and the vibration motor 313 is fixed to the bottom of the screen frame 311 .

[0063] More specifically, the vibrating screen disc 310 may adopt a multi-layer screen structure to improve separation efficiency, and the screen may be replaced according to actual needs.

[0064] Furthermore, the aperture of the inner screen 211 is larger than the aperture of the mesh body 312 .

[0065] Furthermore, the inner screen 211 is a metal wire mesh, and the mesh body 312 is a nylon wire mesh.

[0066] The starch collection module 400 is connected to the second discharge port.

[0067] Specifically, the starch collection module 400 includes a recovered starch collection container 410 and a conveying mechanism 420. The conveying mechanism 420 includes a conveying pipe 421 and a screw conveyor arranged in the conveying pipe 421. One end of the conveying pipe 421 is connected to the second discharge port, and the other end is connected to the recovered starch collection container 410.

[0068] More specifically, the recovered starch collection container 410 may be a container with a weighing function to facilitate the measurement of the collected starch. The conveying mechanism 420 may also be a pneumatic conveyor.

[0069] Furthermore, a control module can be set up, which includes a controller. The controller is electrically connected to a starch collector with a load-bearing function to monitor the recovery of starch in real time. The controller is also electrically connected to the drive track 112, the moving track 120, the flipping mechanism 130, the centrifugal motor 213 and the vibration motor 313 to control their coordinated work.

[0070] Furthermore, a one-way valve is provided at both the first feed inlet and the second feed inlet.

[0071] The one-way valve can only be opened in the direction of starch filtration. The setting of the one-way valve can prevent starch from flowing in the opposite direction, ensuring that starch can flow smoothly from one module to another, effectively avoiding the flying of starch dust during the processing process.

[0072] The working process of the starch recovery device for the soft candy starch mold 500 in this embodiment is as follows:

[0073] 1. Unloading the Starch Mold 500: The mold unloading module 100 uses the grabbing mechanism 110 to grab the starch mold 500 from the production line and transports it to the top of the inlet of the first separation module 200 via the moving track 120. The flipping mechanism 130 flips the starch mold 500, allowing the soft candy and impurities attached to the starch mold 500 to fall off and enter the inner screen 211.

[0074] 2. Primary Screening: The inverted starch mold 500 passes through the first discharge hopper 220 and enters the inner screen 211. The centrifugal motor 213 drives the inner screen 211 to rotate at high speed. The centrifugal force is used to filter out the starch from the inner screen 211, quickly performing a primary screening process to remove larger sugar particles and unremoved soft candies. The starch then passes through the second discharge hopper 230 and enters the second separation module 300.

[0075] 3. Fine separation: The starch initially separated by the centrifugal drum 210 falls into the vibrating screen plate 310. The vibration motor 313 rotates, driving the frame and the mesh 312 to vibrate. Fine filtration is performed through the mesh 312 with a smaller pore size to filter out the smaller sugar droplets in the starch, and then falls into the starch collection module 400.

[0076] 4. Collection of recovered starch: The starch that falls into the starch collection module 400 is transported to the recovered starch collection container 410 through the conveying mechanism 420 and waits to be taken again.

[0077] The starch recovery device for the soft candy starch mold 500 in this embodiment can effectively recover the starch in the starch mold 500 used in the soft candy production process through the synergistic effect of the mold unloading module 100, the first separation module 200, the second separation module 300 and the starch collection module 400, thereby improving the recovery rate of starch and reducing production costs. The starch mold 500 can be quickly and safely removed from the production line and flipped to remove the starch. The centrifugal force generated by the high-speed rotation of the centrifugal drum 210 can efficiently separate the starch from the soft candy residue and impurities, and the larger particles of impurities are filtered out by the inner layer screen 211. The vibration of the vibrating screen disc 310 can further separate the fine impurities in the starch, further improving the purity of the starch.

[0078] Unless otherwise specifically stated, the relative arrangement, numerical expression and numerical value of the parts and steps set forth in these embodiments do not limit the scope of the application. In all examples shown and discussed here, any specific value should be interpreted as merely exemplary, rather than as a restriction. Therefore, other examples of exemplary embodiments can have different values. It should be noted that: similar reference numerals and letters represent similar items in the accompanying drawings below, and therefore, once a certain item is defined in an accompanying drawing, it does not need to be further discussed in the accompanying drawings subsequently.

[0079] In addition, it should be noted that the use of terms such as "first" and "second" for limitation is only for the convenience of distinction. Unless otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of this application.

[0080] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A starch recovery device for a soft candy starch mold (500), characterized in that: include: A mold unloading module (100), the mold unloading module (100) is used to grab and turn over the starch mold (500); A first separation module (200), the first separation module (200) comprising a centrifugal drum (210), the centrifugal drum (210) comprising an inner screen (211) and an outer drum wall (212), a first feed port being provided above the centrifugal drum (210), the first feed port being located inside the inner screen (211), the mold unloading module (100) being provided above the first feed port, and a first discharge port being provided below the centrifugal drum (210); A second separation module (300), the second separation module (300) comprising a vibrating screen plate (310), a second feed port being provided above the vibrating screen plate (310), and a second discharge port being provided below the vibrating screen plate (310), the second feed port being connected to the first discharge port; A starch collection module (400), wherein the starch collection module (400) is connected to the second discharge port.

2. The starch recovery device for the soft candy starch mold (500) according to claim 1, characterized in that: The mold unloading module (100) includes a grabbing mechanism (110) and a movable track (120). The grabbing mechanism (110) is arranged on the movable track (120). The grabbing mechanism (110) is used to grab the starch mold (500). The movable track (120) passes above the first feeding port.

3. The starch recovery device for the soft candy starch mold (500) according to claim 2, characterized in that: The mold unloading module (100) further comprises a flipping mechanism (130), wherein the flipping mechanism (130) is arranged between the grabbing mechanism (110) and the movable track (120), and the grabbing mechanism (110) is fixed on the flipping mechanism (130).

4. The starch recovery device for the soft candy starch mold (500) according to claim 3, characterized in that: A first discharge funnel (220) is fixed above the first feed inlet, and the first discharge funnel (220) faces the first feed inlet; The turning mechanism (130) includes a fixed portion (131) and a rotating portion (132), wherein the fixed portion (131) is movably connected to the movable track (120), and the rotating portion (132) is rotationally connected to the fixed portion (131); The gripping mechanism (110) comprises two clamping jaws (111) and a driving track (112). The driving track (112) is fixedly connected to the rotating portion (132). The driving track (112) is a linear track. The two clamping jaws (111) are arranged relative to each other. The driving track (112) drives the two clamping jaws (111) to move relative to each other.

5. The starch recovery device for the soft candy starch mold (500) according to claim 4, characterized in that: The inner screen (211) and the outer cylindrical wall (212) are both cylindrical. A second discharge funnel (230) is connected below the outer cylindrical wall (212). The upper end of the second discharge funnel (230) is connected to the outer cylindrical wall (212), and the lower end faces the second feed port.

6. The starch recovery device for the soft candy starch mold (500) according to claim 5, characterized in that: The second separation module (300) further includes a cylindrical barrel (320), one end of which is connected to the second discharge funnel (230), and the vibrating screen plate (310) is arranged in the barrel (320). The vibrating screen plate (310) includes a cylindrical screen frame (311), a mesh body (312) and a vibration motor (313), the mesh body (312) is fixed in the screen frame (311), the vibration motor (313) is fixed to the bottom of the screen frame (311), and the screen frame (311) is connected to the barrel (320) via a spring (314).

7. The starch recovery device for the soft candy starch mold (500) according to claim 6, characterized in that: The pore size of the inner screen (211) is larger than the pore size of the mesh body (312).

8. The starch recovery device for the soft candy starch mold (500) according to claim 7, characterized in that: The inner screen (211) is a metal wire mesh, and the mesh body (312) is a nylon wire mesh.

9. The starch recovery device for the soft candy starch mold (500) according to claim 8, characterized in that: The starch collection module (400) includes a recovered starch collection container (410) and a conveying mechanism (420), wherein the conveying mechanism (420) includes a conveying pipe (421) and a screw conveyor arranged in the conveying pipe (421), one end of the conveying pipe (421) is connected to the second discharge port, and the other end is connected to the recovered starch collection container (410).

10. The starch recovery device for soft candy starch mold (500) according to claim 9, characterized in that: One-way valves are provided at both the first feed inlet and the second feed inlet.

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