Feeding device for UV molding press

By using detection rods and electric push rods in the loading device of the UV molding machine, the shutdown problem caused by manual replacement of membrane materials in the prior art is solved and the production efficiency is improved.

CN223213463UActive Publication Date: 2025-08-12JIANGSU WEIGE NEW MATERIAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422391365.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-08-12
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

Existing UV membrane presses require manual operation when replacing membrane materials, resulting in long downtime and affecting production efficiency.

Method used

A feeding device for UV molding machine is designed to detect the film residual amount through the detection rod and the detection wheel, and the electric push rod is used to drive the heat pressing roller to heat-press the tail of one roll of film and the end of the next roll of film to achieve continuous feeding.

Benefits of technology

Reduces downtime, improves production efficiency, and reduces the time requirement for manual duty and change of ships.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a feeding device for a UV (ultraviolet) molding press. The feeding device comprises a connecting frame, wherein a feeding mechanism is arranged on the connecting frame; the feeding mechanism comprises a containing frame fixedly connected with the connecting frame, a driving assembly used for driving roll materials to rotate is arranged on one side of the containing frame, a plurality of pinch rollers are further rotationally connected to the connecting frame, auxiliary rollers are arranged between the pinch rollers and the containing frame, and an electric push rod is further arranged on the connecting frame. According to the utility model, the feeding mechanism is arranged, when the UV film pressing machine is fed, the detection rod is matched with the detection wheel to measure and calculate the allowance of a film roll, and when the roll material is about to be used up, the electric push rod can be controlled to drive the hot-pressing roller to move, so that the tail part of one roll of film material is combined to the end part of the other roll of film material in a hot-pressing manner; therefore, the purpose of continuous feeding is achieved, the downtime can be shortened, the production efficiency is improved, and the coil changing time does not need to be manually attended.
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Description

Technical Field

[0001] The utility model relates to the technical field of UV film pressing equipment, in particular to a feeding device for a UV molding machine. Background Art

[0002] UV film pressing machine is widely used in the surface treatment of various materials such as stainless steel plates, aluminum plates, aluminum-plastic plates, UV paint plates, iron plates, decorative plates, etc. It can achieve special surface effects such as high gloss, matte, skin feel, 3D relief, laser, etc.

[0003] In the existing technology, when the UV film press is performing surface treatment on the product, it is necessary to use an unwinding device to transport the film material into the UV film press. In actual use, after a roll of film material is used up, it is necessary to manually replace the rolled film material. The operation is relatively cumbersome and the downtime is long, which affects production efficiency. Therefore, we propose a feeding device for UV molding machine to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to solve the problems existing in the prior art and to propose a feeding device for a UV molding machine.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A feeding device for a UV molding machine comprises a connecting frame on which a feeding mechanism is provided;

[0007] The feeding mechanism includes a placement rack fixedly connected to the connecting rack, a driving assembly for driving the coil to rotate is provided on one side of the placement rack, a plurality of pinching rollers are rotatably connected to the connecting rack, and an auxiliary roller is provided between the pinching roller and the placement rack, an electric push rod is also provided on the connecting rack, and the output end of the electric push rod is fixedly connected to the support rack, a hot pressing roller is provided on the connecting rack, a detection rod is rotatably connected to the placement rack via a spring rotating shaft, a detection wheel is rotatably connected to the detection rod, a displacement sensor is provided on the side wall of the placement rack close to the detection wheel, and the displacement sensor is electrically connected to the controller.

[0008] Preferably, the drive assembly includes a drive motor, the output end of the drive motor is fixedly connected to a connecting rod, an inner support sleeve is slidably connected to the connecting rod, a conical block is provided at one end of the connecting rod away from the drive motor, and the conical block is arranged to abut against the inner support sleeve.

[0009] Preferably, a plurality of rollers are embedded in the inner support sleeve, and a plurality of expansion slots are provided on the inner support sleeve, a clearance slot is provided on the conical block, and the rollers are arranged to abut against the inner wall of the clearance slot.

[0010] Preferably, one end of the placement rack away from the driving assembly is fixedly connected to a stabilizing rack, and a limiting rod is slidably connected to the stabilizing rack.

[0011] Preferably, the hot pressing roller and the auxiliary roller are both provided with transverse grooves, and clamping strips are clamped in the transverse grooves.

[0012] Preferably, the clamping strip includes a connecting plate, and the lower surfaces of both ends of the connecting plate are fixedly connected with elastic clips matching the transverse grooves.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] 1. The utility model sets a feeding mechanism. When feeding the UV film press, the detection rod and the detection wheel are used to measure the remaining amount of the film roll. When the roll is about to be exhausted, the electric push rod can be controlled to drive the hot pressing roller to move, and the tail of one roll of film material is hot-pressed to the end of another roll of film material, thereby achieving the purpose of continuous feeding, reducing downtime, improving production efficiency, and eliminating the need for manual supervision of roll changing time.

[0015] 2. The utility model sets a driving component and adopts an inner support sleeve in combination with a conical block. The inner support sleeve can be slid and inserted into the axis of the film roll. The conical block is used to drive the inner support sleeve to deform so that the inner support sleeve is against the inner wall of the film roll. Then, the driving motor is used to drive the film roll to rotate, thereby achieving the purpose of automatic unwinding. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a side structural diagram of a feeding device for a UV molding machine proposed in the present invention;

[0017] Figure 2 This is a schematic cross-sectional view of a feeding device for a UV molding machine proposed in the present invention;

[0018] Figure 3 for Figure 1 Schematic diagram of the enlarged structure at A in the middle;

[0019] Figure 4 This is a schematic diagram of the auxiliary roller structure of a feeding device for a UV molding machine proposed in the utility model;

[0020] Figure 5 This is a schematic diagram of the structure of a driving component of a feeding device for a UV molding machine proposed in the utility model;

[0021] Figure 6 The utility model is a schematic diagram of the inner support sleeve structure of a feeding device for a UV molding machine.

[0022] In the figure: 1. Connecting frame; 2. Placing frame; 3. Pinch roller; 4. Auxiliary roller; 5. Electric push rod; 6. Support frame; 7. Hot pressing roller; 8. Detection rod; 9. Detection wheel; 10. Drive motor; 11. Conical block; 12. Connecting rod; 13. Inner support sleeve; 14. Expansion groove; 15. Roller; 16. Give way groove; 17. Stabilizing frame; 18. Limit rod; 19. Clamping strip. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0024] Reference Figure 1-6 , a feeding device for a UV molding machine, comprising a connecting frame 1, on which a feeding mechanism is provided;

[0025] The feeding mechanism includes a placement rack 2 fixedly connected to the connecting rack 1, and a driving assembly for driving the coil to rotate is provided on one side of the placement rack 2, wherein the placement rack 2 is provided with two positions for placing the coil, and two driving assemblies are provided. When the coil is placed on the placement rack 2, the coil can rotate freely, and the connecting rack 1 is also rotatably connected to a plurality of pinch rollers 3, and an auxiliary roller 4 is provided between the pinch rollers 3 and the placement rack 2, and the connecting rack 1 is also provided with an electric push rod 5, and the output end of the electric push rod 5 is fixedly connected to the support frame 6, and a hot pressing roller 7 is provided on the connecting rack 1, and a detection rod 8 is rotatably connected to the placement rack 2 through a spring shaft, and a detection wheel 9 is rotatably connected to the detection rod 8, and a displacement sensor is provided on the side wall of the placement rack 2 near the detection wheel 9, and the displacement sensor is electrically connected to the controller;

[0026] In this design, two rolls can be placed on the placement rack 2 to feed the UV molding machine, and the end of the roll to be used is fixed on the auxiliary roller 4 or the hot pressing roller 7. During the operation of the UV film press, the driving component drives one of the rolls to rotate for unloading operation, and then the film material passes through the position between the auxiliary roller 4 and the hot pressing roller 7 and moves to the pinch roller 3, and enters the UV molding machine under the drive of the pinch roller 3. At the same time, the detection wheel 9 remains in a state of contact with the roll, and as the unloading operation proceeds, the outer diameter of the roll becomes smaller. When the detection wheel 9 moves to the moving range After the temperature reaches 0, the controller controls the electric push rod 5 to operate, so that the hot pressing roller 7 moves toward the auxiliary roller 4, driving the roll to be used to abut against the end of the roll being conveyed and perform hot pressing to combine the tail of the upper roll of film material with the end of the next roll of film material. There is no need for the UV film pressing equipment to stop and wait, and the user can place a new roll of film material on the placement rack 2 within the time period before the replaced roll of film material is used up. The requirement for the timing of manual material replacement is low. This design achieves the purpose of continuous feeding, can reduce downtime, improve production efficiency, and does not require manual supervision of roll replacement time.

[0027] It should be noted that there is often a certain amount of waste material in the overlapping parts of the coil and the ends and tails of the coil that cannot be used directly. The film pressing equipment is designed with a corresponding cutting mechanism, and there is no need to repeat it in the loading device. Secondly, when the electric push rod 5 is running, the drive component should also change the speed appropriately to avoid the film material being stretched and causing deformation and breakage.

[0028] Furthermore, the drive assembly includes a drive motor 10, the output end of the drive motor 10 is fixedly connected to a connecting rod 12, an inner support sleeve 13 is slidably connected to the connecting rod 12, and a conical block 11 is provided at one end of the connecting rod 12 away from the drive motor 10, and the conical block 11 is arranged to abut against the inner support sleeve 13;

[0029] In this design, the conical block 11 is in the shape of a cone. After the user places the coil in the placement rack 2, he can slide the inner support sleeve 13 in the direction of the coil and insert the inner support sleeve 13 into the core of the coil. At this time, the conical block 11 drives the inner support block to deform, so that the outer diameter of the inner support block becomes larger and is against the inner wall of the core. The friction force can be used to keep the inner support block in this state. At the same time, when the drive motor 10 rotates, it can cooperate with the inner support block to drive the coil to rotate, thereby achieving the purpose of driving the coil to discharge.

[0030] Furthermore, the inner support sleeve 13 is embedded with a plurality of rollers 15, the rollers 15 are made of rubber, and the inner support sleeve 13 is provided with a plurality of expansion slots 14, the conical block 11 is provided with a clearance slot 16, and the rollers 15 are arranged to abut against the inner wall of the clearance slot 16;

[0031] In this design, the roller 15 is provided to facilitate the insertion of the inner support sleeve 13 into the barrel core or the extraction of the inner support sleeve from the barrel core. At the same time, the clearance groove 16 is provided to clamp the main roller 15, so that during the operation of the drive assembly, the inner support sleeve 13 will not be separated from the barrel core, and manual operation is required for separation, thereby ensuring the stability of the discharge operation.

[0032] Furthermore, one end of the placement rack 2 away from the driving assembly is fixedly connected to a stabilizing rack 17, and a limiting rod 18 is slidably connected to the stabilizing rack 17;

[0033] In this design, a limiting rod 18 is provided to stabilize one end of the coil away from the drive assembly, ensuring stable rotation of the coil during unwinding operation.

[0034] Furthermore, the hot pressing roller 7 and the auxiliary roller 4 are both provided with transverse grooves, in which clamping strips 19 are clamped. The clamping strips 19 include connecting plates, and the lower surfaces of both ends of the connecting plates are fixedly connected with elastic clips matching the transverse grooves.

[0035] Based on the above design, a method is provided to temporarily fix the end of the film material on the hot pressing roller 7 or the auxiliary roller 4. The clamp 19 is removed, and then the end of the film material is placed on the transverse groove, and then the clamp 19 is put back into the transverse groove to fix the film material. As the pinch roller 3 continues to run, the film material will become thinner after being stretched, and then it will be separated from the transverse groove and the clamp 19.

[0036] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A feeding device for a UV molding machine, comprising a connecting frame (1), characterized in that: The connecting frame (1) is provided with a feeding mechanism; The feeding mechanism comprises a placement frame (2) fixedly connected to the connecting frame (1); a driving assembly for driving the coil to rotate is provided on one side of the placement frame (2); a plurality of pinching rollers (3) are rotatably connected to the connection frame (1); and an auxiliary roller (4) is provided between the pinching rollers (3) and the placement frame (2); an electric push rod (5) is provided on the connection frame (1); and the output end of the electric push rod (5) is fixedly connected to a support frame (6); a hot pressing roller (7) is provided on the connection frame (1); a detection rod (8) is rotatably connected to the placement frame (2) via a spring shaft; a detection wheel (9) is rotatably connected to the detection rod (8); a displacement sensor is provided on the side wall of the placement frame (2) close to the detection wheel (9), and the displacement sensor is electrically connected to a controller.

2. A feeding device for a UV molding machine according to claim 1, characterized in that: The driving assembly comprises a driving motor (10), an output end of the driving motor (10) is fixedly connected to a connecting rod (12), an inner support sleeve (13) is slidably connected to the connecting rod (12), and a conical block (11) is provided at one end of the connecting rod (12) away from the driving motor (10), and the conical block (11) and the inner support sleeve (13) are arranged to abut against each other.

3. A feeding device for a UV molding machine according to claim 2, characterized in that: The inner support sleeve (13) is embedded with a plurality of rollers (15), and the inner support sleeve (13) is provided with a plurality of expansion slots (14). The conical block (11) is provided with a clearance slot (16), and the rollers (15) are arranged to abut against the inner wall of the clearance slot (16).

4. A feeding device for a UV molding machine according to claim 1, characterized in that: One end of the placement rack (2) away from the driving assembly is fixedly connected to a stabilizing rack (17), and a limiting rod (18) is slidably connected to the stabilizing rack (17).

5. The feeding device for a UV molding machine according to claim 1, characterized in that: The hot pressing roller (7) and the auxiliary roller (4) are both provided with transverse grooves, and clamping strips (19) are clamped in the transverse grooves.

6. A feeding device for a UV molding machine according to claim 5, characterized in that: The clamping strip (19) comprises a connecting plate, and the lower surfaces of both ends of the connecting plate are fixedly connected with elastic clips matching the transverse grooves.