Straight welding wire processing equipment
By introducing a swing mechanism and a laser rangefinder into the straight wire processing equipment to adjust the motor speed, the problem of difficulty in tightly winding of straight wire is solved, uniform winding and material collection are achieved, and the winding quality and cleaning efficiency of the equipment are improved.
Patent Information
- Application Number
- CN202422063403.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-08-26
AI Technical Summary
When used in existing straight wire winding equipment, it is difficult for straight wire to be wound on the roll continuously, resulting in poor winding quality.
The swing mechanism and laser rangefinder are used to coordinate with the controller to adjust the motor speed by detecting the outermost diameter of the welding wire to ensure that the welding wire is wound evenly; at the same time, a guide roller is set to reduce friction, the limiting rod improves the stability of the moving seat, and collects fallen objects through grooves and collection boxes.
The welding wire is continuously wound evenly during the winding process, which improves the winding quality, reduces cleaning difficulty and wear, and ensures the normal operation of the equipment.
Smart Images
Figure CN223213554U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of straight welding wire processing, in particular to straight welding wire processing equipment. Background Art
[0002] Welding wire is a metal wire welding material used as filler metal or as a conductive material. In gas welding and gas tungsten arc welding, welding wire is used as filler metal; in submerged arc welding, electroslag welding and other metal arc welding, welding wire is used as both filler metal and conductive electrode. The surface of the welding wire is not coated with anti-oxidation flux, and winding equipment is often required during the production and processing of welding wire.
[0003] Existing straight welding wire winding equipment typically utilizes a reel that cooperates with a movable base mounted on a reciprocating wire rod for winding. The reel and reciprocating wire rod are typically driven by a motor and belt. This means the reciprocating wire rod and reel maintain a constant transmission ratio for stable rotation. As the reel drives the reel to wind multiple turns of the straight welding wire, the outermost winding diameter gradually increases while the reciprocating wire rod maintains a constant rotation speed. This makes it difficult to maintain a tight, continuous winding of the straight welding wire around the reel during winding. To address this issue, we propose a straight welding wire processing device. Utility Model Content
[0004] The purpose of the utility model is to provide a straight welding wire processing device to solve the problems in the background technology.
[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a straight welding wire processing device, comprising a bracket and a winding drum, wherein a fixing frame is fixedly mounted on the outer side of the bracket, a motor 1 is fixedly mounted on the outer side of the fixing frame, a rotating shaft is fixedly mounted on the output end of the motor 1, the rotating shaft movably passes through the fixing frame and one side of the bracket, and the rotating shaft is rotatably connected to the bracket through a bearing 1, the winding drum is clamped and sleeved on the outer wall of the rotating shaft, and a swing mechanism is provided at the front end of the winding drum;
[0006] The swing mechanism comprises a reciprocating screw and a moving seat, wherein one side of the bracket is fixedly mounted with a motor 2, one end of the reciprocating screw rod is fixedly mounted on the output end of the motor 2, the reciprocating screw rod passes through one side of the bracket, and the reciprocating screw rod is rotatably connected to the bracket by a bearing 2, one side of the bracket is fixedly mounted with a controller, the moving seat is cooperated with and is mounted on the outer wall of the reciprocating screw rod, a fixing plate is fixedly mounted on the bottom inner wall of the bracket, a limiting rod is fixedly mounted between the fixing plate and the inner wall of the bracket, the moving seat is provided with a rod hole, the limiting rod movably passes through the rod hole, a moving frame is fixedly mounted on the top of the moving seat, the inner wall of the moving frame is rotatably connected to a guide roller by bearing 3, a protective frame is fixedly mounted on the inside of the bracket, a laser rangefinder is provided above the winding drum, the laser rangefinder is fixedly mounted on the top inner wall of the protective frame, a feed port is provided on the front of the protective frame, the output end of the laser rangefinder is signal-connected to the input end of the controller, and the output end of the controller is signal-connected to the input end of the motor 2.
[0007] Preferably, the number of the guide rollers is two. By providing the guide rollers, the friction between the welding wire and the movable frame can be reduced, thereby reducing wear.
[0008] Preferably, the other end of the reciprocating screw is rotatably connected to the inner side of the fixed plate through bearing four, and the limiting rod is adapted to the rod hole. By setting the limiting rod, the movable seat can be limited to improve the stability of the movable seat during movement.
[0009] Preferably, a groove is provided at the bottom end of the inner wall of the bracket, and a collection box is placed in the groove.
[0010] Preferably, handles are fixedly installed on both sides of the collection box. By providing the handles, it is convenient for people to operate the collection box through the handles.
[0011] Preferably, a support block is fixedly installed at the bottom end of the bracket, and the number of the support blocks is four.
[0012] The utility model provides a straight wire processing device. The straight wire processing device has the following beneficial effects:
[0013] (1) The straight wire processing equipment is provided with an oscillating mechanism, which can make the welding wire be continuously and evenly wound on the winding drum during the winding process, thereby ensuring the quality of the winding, and solving the problem that the straight wire winding equipment is difficult to continuously and tightly wind on the winding drum when in use;
[0014] (2) The straight wire processing equipment can collect the wire scraps or foreign matter that falls from the wire during the winding process by setting grooves and collection boxes, thereby reducing the difficulty of subsequent cleaning by personnel. By setting a protective frame, the equipment can be prevented from being affected by the outside world during the winding process, ensuring the normal winding operation of the wire. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the internal structure of the utility model;
[0017] Figure 3 For this utility model Figure 2 A schematic diagram of the enlarged structure of the middle part A;
[0018] Figure 4 It is a schematic diagram of the back structure of the utility model.
[0019] In the figure: 1. Bracket; 2. Fixed frame; 3. Motor 1; 4. Rotating shaft; 5. Winding drum; 6. Shaking mechanism; 7. Collecting box; 8. Groove; 9. Handle; 10. Support block; 11. Feed inlet; 601. Controller; 602. Motor 2; 603. Reciprocating screw; 604. Fixed plate; 605. Moving seat; 606. Limit rod; 607. Rod hole; 608. Moving frame; 609. Guide roller; 610. Protective frame; 611. Laser rangefinder. DETAILED DESCRIPTION
[0020] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0021] In the description of this utility model, unless otherwise specified, "plurality" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific direction, be constructed, or operate in a specific direction, and therefore should not be construed as limiting this utility model. Furthermore, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0022] In the description of this utility model, it should be noted that, unless otherwise specified or limited, the terms "connected" and "connection" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integral connection; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediary. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances. Example
[0023] The straight wire processing equipment provided by the utility model is preferably implemented as follows Figures 1 to 4 The figure shows a straight wire processing device, including a bracket 1 and a winding drum 5. A fixing frame 2 is fixedly mounted on the outside of the bracket 1, a motor 3 is fixedly mounted on the outside of the fixing frame 2, a rotating shaft 4 is fixedly mounted on the output end of the motor 3, the rotating shaft 4 movably passes through the fixing frame 2 and one side of the bracket 1, and the rotating shaft 4 is rotatably connected to the bracket 1 through a bearing 1, the winding drum 5 is engaged and sleeved on the outer wall of the rotating shaft 4, and a swing mechanism 6 is provided at the front end of the winding drum 5;
[0024] The swing mechanism 6 includes a reciprocating screw rod 603 and a moving seat 605. A motor 2 602 is fixedly installed on one side of the bracket 1. One end of the reciprocating screw rod 603 is fixedly installed on the output end of the motor 2 602. The reciprocating screw rod 603 passes through one side of the bracket 1, and the reciprocating screw rod 603 is rotatably connected to the bracket 1 through the bearing 2. A controller 601 is fixedly installed on one side of the bracket 1. The moving seat 605 is installed on the outer wall of the reciprocating screw rod 603. A fixed plate 604 is fixedly installed on the bottom end of the inner wall of the bracket 1. A limit rod 606 is fixedly installed between the fixed plate 604 and the inner wall of the bracket 1. The moving seat 605 is provided with a Rod hole 607, the limiting rod 606 movably passes through the rod hole 607, a moving frame 608 is fixedly installed on the top of the moving seat 605, the inner wall of the moving frame 608 is rotatably connected to the guide roller 609 through bearing three, a protective frame 610 is fixedly installed on the inner side of the bracket 1, a laser rangefinder 611 is provided above the winding drum 5, the laser rangefinder 611 is fixedly installed on the top of the inner wall of the protective frame 610, and a feed port 11 is opened on the front of the protective frame 610, the output end of the laser rangefinder 611 is connected to the input end signal of the controller 601, and the output end of the controller 601 is connected to the input end signal of the motor 2 602.
[0025] Specifically, the above technical solution is as follows: one end of the welding wire passes through the movable frame 608 and is then fixed on the winding drum 5. At this time, the motor 1 3 is started, the motor 1 3 drives the rotating shaft 4 to rotate, and the rotating shaft 4 drives the winding drum 5 to reel the welding wire. The motor 2 602 is started, the motor 2 602 drives the reciprocating screw rod 603 to rotate, the reciprocating screw rod 603 drives the movable seat 605 to move back and forth, and the movable seat 605 drives the movable frame 608 to move back and forth, so that the movable frame 608 drives the welding wire to move back and forth, and the laser distance measurement is performed. Instrument 611 can detect the outermost diameter of the welding wire wound into the winding drum 5. When the laser rangefinder 611 detects that the outermost diameter of the welding wire is slowly increasing, the laser rangefinder 611 will send a signal to the controller 601, so that the controller 601 controls the speed of the motor 2 602 to slowly reduce, so that the welding wire can be continuously and evenly wound on the winding drum 5 during the winding process, ensuring the quality of the winding, and solving the problem that the straight welding wire is difficult to be continuously and tightly wound on the drum when the existing straight welding wire winding equipment is in use.
[0026] Furthermore, the number of guide rollers 609 is two;
[0027] Among them, by providing the guide roller 609, the friction between the welding wire and the moving frame 608 can be reduced, thereby reducing wear.
[0028] Furthermore, the other end of the reciprocating screw rod 603 is rotatably connected to the inner side of the fixed plate 604 through a bearing 4, and the limiting rod 606 is adapted to the rod hole 607;
[0029] Among them, by providing a limiting rod 606, the movable base 605 can be limited, thereby improving the stability of the movable base 605 during the movement process.
[0030] Furthermore, a support block 10 is fixedly mounted on the bottom end of the bracket 1 , and the number of the support blocks 10 is four. Example
[0031] On the basis of the embodiment 1, the straight welding wire processing equipment provided by the present invention is preferably implemented as follows Figures 1 to 4 As shown: a groove 8 is provided at the bottom end of the inner wall of the bracket 1, and a collection box 7 is placed in the groove 8.
[0032] Specifically, in the above technical solution, by providing the groove 8 and the collection box 7, the welding wire scraps or foreign matter dropped from the welding wire during the winding process can be collected in a unified manner, thereby reducing the difficulty of subsequent cleaning by personnel.
[0033] Furthermore, handles 9 are fixedly mounted on both sides of the collection box 7;
[0034] The handle 9 is provided to facilitate operation of the collection box 7 by personnel.
[0035] The embodiments of the present invention are provided for purposes of illustration and description and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention and to enable those skilled in the art to understand the present invention and design various embodiments with various modifications suitable for specific applications.
Claims
1. A straight welding wire processing device, comprising a bracket (1) and a winding drum (5), characterized in that: A fixing frame (2) is fixedly mounted on the outside of the bracket (1), a motor (3) is fixedly mounted on the outside of the fixing frame (2), a rotating shaft (4) is fixedly mounted on the output end of the motor (3), the rotating shaft (4) movably passes through the fixing frame (2) and one side of the bracket (1), and the rotating shaft (4) is rotatably connected to the bracket (1) through a bearing (1), the winding drum (5) is engaged and sleeved on the outer wall of the rotating shaft (4), and a swing mechanism (6) is provided at the front end of the winding drum (5); The swing mechanism (6) includes a reciprocating screw (603) and a movable seat (605). A motor 2 (602) is fixedly installed on one side of the bracket (1). One end of the reciprocating screw (603) is fixedly installed on the output end of the motor 2 (602). The reciprocating screw (603) passes through one side of the bracket (1), and the reciprocating screw (603) is rotatably connected to the bracket (1) through a bearing 2. A controller (601) is fixedly installed on one side of the bracket (1). The movable seat (605) is cooperatively installed on the outer wall of the reciprocating screw (603). A fixed plate (604) is fixedly installed on the bottom end of the inner wall of the bracket (1). A limiting rod (606) is fixedly installed between the fixed plate (604) and the inner wall of the bracket (1). A rod hole (607) is provided, and the limiting rod (606) movably passes through the rod hole (607). A moving frame (608) is fixedly installed on the top of the moving seat (605). The inner wall of the moving frame (608) is rotatably connected to a guide roller (609) through a third bearing. A protective frame (610) is fixedly installed on the inner side of the bracket (1). A laser rangefinder (611) is provided above the winding drum (5). The laser rangefinder (611) is fixedly installed on the top of the inner wall of the protective frame (610). A feeding port (11) is provided on the front of the protective frame (610). The output end of the laser rangefinder (611) is connected to the input end of the controller (601) for signal connection, and the output end of the controller (601) is connected to the input end of the motor 2 (602) for signal connection.
2. The straight welding wire processing equipment according to claim 1, characterized in that: The number of the guide rollers (609) is two.
3. The straight welding wire processing equipment according to claim 1, characterized in that: The other end of the reciprocating screw rod (603) is rotatably connected to the inner side of the fixed plate (604) via a fourth bearing, and the limiting rod (606) is adapted to the rod hole (607).
4. The straight welding wire processing equipment according to claim 1, characterized in that: A groove (8) is provided at the bottom end of the inner wall of the bracket (1), and a collection box (7) is placed in the groove (8).
5. The straight welding wire processing equipment according to claim 4, characterized in that: Handles (9) are fixedly mounted on both sides of the collection box (7).
6. The straight welding wire processing equipment according to claim 1, characterized in that: A support block (10) is fixedly mounted on the bottom end of the bracket (1), and the number of the support blocks (10) is four.