Air-cooled light source device

By setting up protection and sealing mechanisms on the light source and using inert gas flow to cool down, the corrosion and aging problem of the light source in high temperature and humidity environments is solved, and the long life and stability of the light source are achieved.

CN223216259UActive Publication Date: 2025-08-12RSEE LIGHTING TECH CO LTD
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Patent Information

Application Number
CN202422447212.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-08-12
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

Existing visual light sources are prone to corrosion and aging in environments such as high temperature and humidity. The conventional sealing has poor corrosion resistance and poor ventilation and cooling effect.

Method used

The first seal is used for the protection mechanism, the second seal is used for the sealing mechanism, and the inert gas is in contact with the light source by injecting the inert gas, a cooling mechanism is formed to isolate the air, and the inert gas flow is used to cool down.

Benefits of technology

Effectively prevent the light source from corrosion and aging, extend the service life, and remove heat through inert gas, ensuring the operating stability and cooling effect of the light source.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of visual inspection, and provides an air-cooled light source device, which comprises a main body, the light source is mounted in the main body and is used for emitting light; the lampshade covers the light source; the protection mechanism is arranged on the light source and used for primary sealing protection of the light source; the sealing mechanism is used for secondary sealing of the light source; the cooling mechanism is used for cooling the light source assembly and isolating the light source from air; the utility model has the beneficial effects that the light source is sealed for the first time through the protection mechanism, and then is directly contacted with the light source through the sealing mechanism and by introducing inert gas, so that the light source is sealed for the second time, air and moisture are effectively prevented from being contacted with the light source, the light source is prevented from being corroded and aged, and the service life of the light source is further ensured; and when flowing inert gas is introduced and directly acts on the light source, heat generated by the light source can be taken away in time, and the operation stability of the air-cooled light source device is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of visual detection, in particular to an air-cooled light source device. Background Art

[0002] At present, market demand is getting higher and higher, and the requirements for visual light sources are also getting higher and higher. In some special environments, such as high temperature, high humidity and other external environmental factors, it is easy for electrical components such as light boards to corrode and age, and short circuit problems may occur. When conventional sealing is used to prevent corrosion and aging, the operating temperature of the light board will be too high, affecting the normal life of the light board. When ventilation and cooling are used, if the gas introduced does not contact the light source, the cooling effect will be poor. If it is in direct contact, the air will cause the light board to corrode and age. Utility Model Content

[0003] In view of the shortcomings of the prior art in terms of corrosion resistance and aging resistance, the present invention aims to provide an air-cooled light source device with a long service life and good cooling effect.

[0004] In order to solve the above problems, the present invention provides the following technical solutions:

[0005] An air-cooled light source device comprises: a main body;

[0006] a light source, installed in the main body, for emitting light;

[0007] A lampshade, arranged on the light source;

[0008] A protection mechanism, provided on the light source, for primary sealing protection of the light source;

[0009] A sealing mechanism, used for secondary sealing of the light source;

[0010] A cooling mechanism, used to cool the light source assembly and isolate the light source from the air;

[0011] A channel is formed between the light source and the lampshade, the sealing mechanism seals the channel, and the cooling mechanism allows the inert gas in the channel to flow from one side to the other.

[0012] In some embodiments, the protection mechanism includes a protection layer, and the protection layer covers the surface of the light source;

[0013] The protective layer isolates the light source from air.

[0014] In some embodiments, the protective layer is made of conformal coating.

[0015] In some embodiments, the sealing mechanism includes a sealing gasket and a sealing strip;

[0016] The lampshade is installed on the main body, and the sealing gasket is installed between the lampshade and the main body;

[0017] The sealing strip is installed between the light source and the main body;

[0018] The sealing gasket and the sealing strip seal the passage all around.

[0019] In some embodiments, the cooling mechanism includes an air inlet and an air outlet;

[0020] The air inlet is provided at one end of the main body, and the air outlet is provided at the other end of the main body;

[0021] The air inlet and the air outlet are in communication with the channel;

[0022] When the inert gas enters through the gas inlet, the inert gas flows through the channel to the gas outlet, and finally the inert gas is discharged through the gas outlet.

[0023] In some embodiments, the air-cooled light source device further comprises a first air pipe joint and a second air pipe joint;

[0024] The first air pipe joint is installed with the air inlet; the second air pipe joint is installed with the air outlet;

[0025] The first air pipe joint is used to communicate with an air inlet pipe of an inert gas, and the second air pipe joint is used to communicate with an air outlet pipe of an inert gas.

[0026] In some embodiments, the air-cooled light source device further comprises a sealing ring, and the sealing ring is installed in both the first air pipe joint and the second air pipe joint;

[0027] When the air inlet is installed with the first air pipe joint, the sealing ring enables the air inlet and the first air pipe joint to be sealed and installed; when the air outlet is installed with the second air pipe joint, the sealing ring enables the air outlet and the second air pipe joint to be sealed and installed.

[0028] In some embodiments, the distance between the lampshade and the light source is 65-75 cm.

[0029] In some embodiments, the light source is a strip-shaped LED light panel.

[0030] In some embodiments, the lampshade is a diffuser.

[0031] The beneficial effects of the present utility model are as follows: the light source is initially sealed by a protective mechanism, and then the light source is secondary sealed through the sealing mechanism and the introduction of inert gas that directly contacts the light source, effectively preventing air and moisture from contacting the light source, ensuring that the light source will not be corroded and aged, and thus ensuring the service life of the light source; and when the flowing inert gas directly acts on the light source, the heat generated by the light source can also be taken away in time, ensuring the operational stability of the air-cooled light source device. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 This is a three-dimensional diagram of the air-cooled light source device of the present invention;

[0033] Figure 2 This is an exploded view of the air-cooled light source device of the utility model;

[0034] Figure 3 This is a front sectional view of the present utility model;

[0035] Figure 4 For this utility model Figure 3 Enlarged view of point A.

[0036] Reference numerals:

[0037] 100, air-cooled light source device; 110, main body; 120, light source; 130, lampshade; 140, protective mechanism; 150, sealing mechanism; 160, cooling mechanism; 170, channel;

[0038] 141, protective layer;

[0039] 151. Sealing pad; 152. Sealing strip;

[0040] 161, air inlet; 162, air outlet;

[0041] 10a, first tracheal joint; 10b, second tracheal joint; 10c, sealing ring. DETAILED DESCRIPTION

[0042] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0043] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, "plurality" means two or more, unless otherwise specifically defined.

[0044] For the convenience of describing the first, second, and third directions in the embodiments of this application, the first direction is the left-right direction in the drawings, the second direction is the front-back direction in the drawings, and the third direction is the up-down direction in the drawings. The x-axis arrow direction is referred to as the "right" direction, the y-axis arrow direction is referred to as the "up" direction, and the z-axis arrow direction is referred to as the "back" direction in the following text. However, in the actual application of this application, this is not limiting.

[0045] like Figure 1-2 As shown, this embodiment provides an air-cooled light source device, which includes: a main body 110, a light source 120, a lampshade 130, a protective mechanism 140, a sealing mechanism 150, and a cooling mechanism 160. The light source 120 is installed in the main body 110 for emitting light; the lampshade 130 is disposed over the light source 120; the protective mechanism 140 is disposed on the light source 120 to provide a sealed surface protection for the light source 120; the sealing mechanism 150 is used to seal the light source 120; and the cooling mechanism 160 is used to cool the light source 120 components and isolate the light source 120 from the air. A channel 170 is formed between the light source 120 and the lampshade 130. The sealing mechanism 150 seals the channel 170, and the cooling mechanism 160 allows the inert gas in the channel 170 to flow from one side to the other. That is, when the air-cooled light source device 100 performs light source irradiation operation in a high-temperature environment, the sealing mechanism 150 isolates the light source 120 from the air, so that the light source 120 will not be corroded and aged due to contact with the air in a high-temperature and / or high-humidity environment, thereby ensuring the normal operation of the light source 120 and extending its life; at the same time, the sealing mechanism 150 can also seal the channel 170 to prevent the inert gas from overflowing, effectively ensuring cooling and wasting of inert gas resources; and by introducing flowing inert gas and directly acting on the light source 120, it can effectively achieve a cooling effect and can also further isolate the light source 120 from the air to prevent oxidation.

[0046] In this embodiment, the protective mechanism 140 includes a protective layer 141. Protective layer 141 covers the surface of light source 120 and isolates light source 120 from the air. This layer protects light source 120 from corrosion and aging. Protective layer 141 is made of conformal coating, which is applied to light source 120. Conformal coating provides excellent moisture-proof, corrosion-resistant, and aging-resistant properties for protecting circuit boards and related equipment.

[0047] like Figure 2-4 As shown, in this embodiment, the sealing mechanism 150 includes a sealing gasket 151 and a sealing strip 152. The lampshade 130 is mounted on the main body 110, and the sealing gasket 151 is mounted between the lampshade 130 and the main body 110; the sealing strip 152 is mounted between the light source 120 and the main body 110; the sealing gasket 151 and the sealing strip 152 seal the passage 170 on all sides. In other words, when the lampshade 130 is mounted on the main body 110, the sealing gasket 151 blocks the gap between the lampshade 130 and the main body 110, ensuring the tightness of the connection between the lampshade 130 and the main body 110, preventing air from infiltrating through the gap and causing corrosion and aging, and also preventing inert gas from escaping and wasting. The sealing strip 152 also prevents the formation of a gap between the light source 120 and the main body 110, preventing air from infiltrating through the gap and causing corrosion and aging, and preventing inert gas from escaping and wasting.

[0048] like Figure 3 As shown, in this embodiment, the cooling mechanism 160 includes an air inlet 161 and an air outlet 162. The air inlet 161 is provided at one end of the main body 110, and the air outlet 162 is provided at the other end of the main body 110; the air inlet 161 and the air outlet 162 are connected to the channel 170. When the inert gas enters through the air inlet 161, the inert gas flows to the air outlet 162 through the channel 170, and finally the inert gas is discharged through the air outlet 162. The use of the inert gas to flow can absorb heat in a timely manner, and the one-end entry and one-end discharge method is adopted, so that no dead corner of flow is formed in the entire air-cooled light source device 100, and the inert gas that has absorbed heat can be discharged in a timely manner, so that the cooling effect is better.

[0049] like Figure 2-3 As shown, in this embodiment, the air-cooled light source device 100 further includes a first air pipe connector 10a and a second air pipe connector 10b. The first air pipe connector 10a is mounted to the air inlet 161, and the second air pipe connector 10b is mounted to the air outlet 162. The first air pipe connector 10a is used to communicate with the inert gas inlet pipe, and the second air pipe connector 10b is used to communicate with the inert gas outlet pipe. Using connectors for installation makes installation more convenient.

[0050] like Figure 2-4As shown, in this embodiment, the light source 120 device further includes a sealing ring 10c. Sealing rings are installed in both the first air pipe connector 10a and the second air pipe connector 10b. When the air inlet 161 is installed with the first air pipe connector 10a, the sealing ring 10c seals the air inlet 161 with the first air pipe connector 10a; when the air outlet 162 is installed with the second air pipe connector 10b, the sealing ring 10c seals the air outlet 162 with the second air pipe connector 10b. The use of the sealing ring 10c to seal the air pipe connectors with the air inlet 161 and the air outlet 162 further prevents air from infiltrating into the main body 110, causing corrosion and aging of the light source, and further prevents the escape of inert gas, which can lead to waste.

[0051] In this embodiment, the distance between the lampshade 130 and the light source 120 is 65-75 cm, which can ensure that there is enough inert gas in the channel 170 to absorb heat, and also ensure that there is enough distance between the lampshade 130 and the light source 120 so that the light source 120 can achieve a good lighting effect through the lampshade 130.

[0052] In this embodiment, the light source 120 is a strip-shaped LED light panel. The lampshade 130 is a diffuser. The LED light panel and the lampshade 130 work together to make the emitted light more uniform, ensuring the smooth operation of the air-cooled light source device 100.

[0053] To sum up, the utility model provides an air-cooled light source device. The beneficial effects of the utility model are: the light source is initially sealed through a protective mechanism, and then the light source is directly contacted with the light source through the sealing mechanism and the introduction of inert gas, so that the light source is sealed for the second time, effectively preventing air and moisture from contacting the light source, ensuring that the light source will not be corroded and aged, and thus ensuring the service life of the light source; and when the flowing inert gas directly acts on the light source, the heat generated by the light source can also be taken away in time, ensuring the operational stability of the air-cooled light source device.

[0054] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. An air-cooled light source device, characterized in that: include: main body; a light source, installed in the main body, for emitting light; A lampshade, arranged on the light source; A protection mechanism, provided on the light source, for primary sealing protection of the light source; A sealing mechanism, used for secondary sealing of the light source; A cooling mechanism, used to cool the light source assembly and isolate the light source from the air; A channel is formed between the light source and the lampshade, the sealing mechanism seals the channel, and the cooling mechanism allows the inert gas in the channel to flow from one side to the other.

2. The air-cooled light source device according to claim 1, wherein: The protection mechanism includes a protection layer, and the protection layer covers the surface of the light source; The protective layer isolates the light source from air.

3. The air-cooled light source device according to claim 2, wherein: The protective layer is made of three-proof paint.

4. The air-cooled light source device according to claim 1, wherein: The sealing mechanism includes a sealing pad and a sealing strip; The lampshade is installed on the main body, and the sealing gasket is installed between the lampshade and the main body; The sealing strip is installed between the light source and the main body; The sealing gasket and the sealing strip seal the passage all around.

5. The air-cooled light source device according to claim 1, wherein: The cooling mechanism includes an air inlet and an air outlet; The air inlet is provided at one end of the main body, and the air outlet is provided at the other end of the main body; The air inlet and the air outlet are in communication with the channel; When the inert gas enters through the gas inlet, the inert gas flows through the channel to the gas outlet, and finally the inert gas is discharged through the gas outlet.

6. The air-cooled light source device according to claim 5, characterized in that: The air-cooled light source device further comprises a first air pipe joint and a second air pipe joint; The first air pipe joint is installed with the air inlet; the second air pipe joint is installed with the air outlet; The first air pipe joint is used to communicate with an air inlet pipe of an inert gas, and the second air pipe joint is used to communicate with an air outlet pipe of an inert gas.

7. The air-cooled light source device according to claim 6, wherein: The air-cooled light source device further comprises a sealing ring, and the sealing ring is installed in both the first air pipe joint and the second air pipe joint; When the air inlet is installed with the first air pipe joint, the sealing ring enables the air inlet and the first air pipe joint to be sealed and installed; when the air outlet is installed with the second air pipe joint, the sealing ring enables the air outlet and the second air pipe joint to be sealed and installed.

8. The air-cooled light source device according to claim 4, wherein: The distance between the lampshade and the light source is 65-75 cm.

9. The air-cooled light source device according to claim 1, wherein: The light source is a strip-shaped LED light panel.

10. The air-cooled light source device according to claim 1, wherein: The lampshade is a diffusion plate.