Protective supporting frame for electric furnace

Through the design of mobile blocks and L-frames driven by electric slide rails, the problem that affects efficiency and safety of the protective support frame for electric furnaces needs to be removed is solved, and efficient and safe maintenance of electric furnaces is achieved.

CN223216723UActive Publication Date: 2025-08-12SHANDONG HEXINDA ELECTRIC FURNACE CO LTD
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Patent Information

Application Number
CN202422297674.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-08-12
Estimated Expiration
2034-09-20

AI Technical Summary

Technical Problem

The existing protective support frame for electric furnaces needs to be removed before maintenance, affecting work efficiency and increasing the risk of injury.

Method used

Design a protective support frame including electric slide rails, moving blocks, L-shaped frames and guardrails. By starting the electric slide rails, the movement of the L-shaped frames and guardrails is realized, avoiding disassembly and simplifying the maintenance process.

Benefits of technology

It improves the work efficiency of staff, reduces the chance of contacting high-temperature components, reduces the risk of injury, and can adapt to different specifications of electric furnaces, extending the service life of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of protective supporting frames for electric furnaces, in particular to a protective supporting frame for an electric furnace, which comprises a bottom plate. The device further comprises electric sliding rails, a moving block, a first electric push rod, a first mounting piece, an L-shaped frame and a protection frame, a mounting cylinder is fixedly arranged at the center of the upper end face of the bottom plate, and the two electric sliding rails are arranged on the two sides of the mounting cylinder on the upper end face of the bottom plate at intervals correspondingly; when the electric furnace needs to be inspected and maintained, only the electric sliding rail needs to be started to drive the moving block to move in the direction away from the mounting cylinder, so that the L-shaped frame and the protective frame above are driven to move, most of the electric furnace is exposed, the inspection and maintenance work can be carried out without disassembling the protective frame, the working process is simplified, and the working efficiency is improved. Therefore, workers can conveniently conduct inspection and maintenance work, the working efficiency of the workers is remarkably improved, the opportunity that the workers make contact with high-temperature components is reduced, and the working risk is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of protective support frames for electric furnaces, in particular to a protective support frame for electric furnaces. Background Art

[0002] An electric furnace is a heating furnace that converts the electrical energy in the furnace into heat to heat the workpiece. Electric furnaces can be divided into resistance furnaces, induction furnaces, arc furnaces, plasma furnaces, electron beam furnaces, etc. Compared with fuel furnaces, electric furnaces have the advantages of easy control of the furnace atmosphere, fast material heating, high heating temperature, easy temperature control, easier mechanization and automation of the production process, good labor hygiene conditions, high thermal efficiency and good product quality. Industrial electric furnaces are usually used in high-temperature processing processes, so protective support frames are required to prevent personnel from contacting high-temperature components and ensure the safety of operators.

[0003] Common protective support frames for electric furnaces usually need to be removed before maintenance begins. This process is time-consuming and labor-intensive, adding additional work steps. The process of removing and reinstalling the protective support frames takes up a lot of time, causing workers to be unable to focus on core inspection and maintenance tasks, which directly affects overall work efficiency. At the same time, during the removal of the protective support frames, workers may come into contact with high-temperature components of the electric furnace, increasing the risk of injury.

[0004] Therefore, for the above-mentioned protective support frame for electric furnaces, it is necessary to remove the protective support frame before maintenance, which not only affects the overall work efficiency, but also increases the risk of injury. A protective support frame for electric furnaces can be designed. When the electric furnace needs to be inspected and maintained, the electric slide rail is started to drive the upper L-shaped frame and the protective frame to move, thereby exposing most of the electric furnace. Inspection and maintenance work can be carried out without removing the protective frame, which improves the work efficiency of the staff, reduces the chance of the staff contacting high-temperature components, and reduces work risks to solve the above problems. Utility Model Content

[0005] In order to overcome the common problem of protective support frames for electric furnaces, the protective support frames need to be removed before maintenance, which not only affects the overall work efficiency but also increases the risk of injury.

[0006] The technical solution of the utility model is: a protective support frame for an electric furnace, comprising a base plate; also comprising an electric slide rail, a moving block, an electric push rod, a mounting part, an L-shaped frame and a guard frame, a mounting cylinder is fixedly arranged at the center of the upper end surface of the base plate, two electric slide rails are respectively arranged at intervals on both sides of the mounting cylinder on the upper end surface of the base plate, the upper surfaces of the four electric slide rails are respectively slidably connected with a moving block, the upper end surfaces of the two moving blocks are fixedly provided with a fixing plate, the upper end surfaces of the two fixing plates are respectively fixed with a mounting plate at the center of the upper end surfaces, the upper end surfaces of the two mounting plates are respectively fixed with an insulating cylinder, the inner bottom surfaces of the two insulating cylinders are respectively fixedly provided with an electric push rod, the output ends of the two electric push rods are respectively fixedly connected with a mounting part, the upper end surfaces of the two mounting parts are respectively fixed with an L-shaped frame, the side surfaces of the two L-shaped frames close to the mounting cylinder are respectively spaced apart with multiple guard frames, and the end surfaces of the multiple guard frames away from the L-shaped frames to which they are connected are respectively fixed with a buffer pad.

[0007] Preferably, when the electric furnace needs to be inspected and maintained, it is only necessary to start the electric slide rail to drive the moving block to move away from the installation cylinder, thereby driving the upper L-shaped frame and the guard frame to move, so that most of the electric furnace is exposed, and inspection and maintenance work can be carried out without removing the guard frame, which simplifies the work process, making it convenient for staff to carry out inspection and maintenance work, significantly improving the work efficiency of staff, reducing the chance of staff contacting high-temperature components, and reducing work risks. At the same time, the electric push rod can drive the L-shaped frame and the guard frame to adjust the height, which can adapt to the use of electric furnaces of different specifications, further improving the practicality of the device.

[0008] Preferably, a damper is installed on the inner bottom surface of the mounting tube, a fixed block is installed on the upper end of the damper, and a buffer spring is movably connected to the outer surface of the damper. The electric furnace may vibrate due to the thermal expansion and contraction effect during the heating process. By using a damper and a buffer spring, the impact of this vibration on the electric furnace can be effectively reduced, thereby extending its service life.

[0009] Preferably, the upper end face of the fixed block is fixedly connected to one end of a connecting rod, and the end face of the connecting rod away from the fixed block is fixedly provided with a mounting part 2, and the upper end face of the mounting part 2 is installed with a placing platform. The placing platforms of different specifications can be replaced through the mounting part 2 to adapt to electric furnaces of different specifications, so that the device can be adapted to most electric furnaces for use.

[0010] Preferably, the electric furnace body is placed on the upper end surface of the placement platform, and two L-shaped frames are fixedly installed with an electric push rod 2 close to the inner surface of the electric furnace body, which is installed on the placement platform through the electric furnace body. The damper and buffer spring are arranged under the placement platform, so that the vibration generated by the electric furnace body is transmitted to the damper and buffer spring through the placement platform, and the vibration is absorbed by the damper and buffer spring.

[0011] Preferably, the output ends of the two electric push rods 2 are respectively fixedly connected to a mounting part 3, and a ring-shaped support plate is respectively installed on the side surface of the two mounting parts 3 close to the electric furnace body. When the two electric push rods 2 are started, the two electric push rods 2 drive the mounting part 3 to move toward the electric furnace body, thereby driving the ring-shaped support plate to move. The electric furnace body is fixed and limited to the left and right by the two ring-shaped support plates, so that the device fixes the electric furnace body stably.

[0012] Preferably, the curvature of the annular support plate is consistent with the curvature of the outer surface of the electric furnace body, and an air gap is provided inside the bottom plate. The annular support plate is installed through mounting member three, and the annular support plate matching the electric furnace body can be replaced so that the curvature of the annular support plate is consistent with the curvature of the outer surface of the electric furnace body, further improving the effect of fixing and limiting the electric furnace body. The air gap acts as a good thermal insulation layer, reducing heat conduction to the ground, effectively preventing the high temperature generated when the electric furnace is working from being directly transferred to flammable locations such as the ground, which may cause the risk of fire.

[0013] Preferably, the guard frame and the bottom plate are made of alloy steel, and the interior of the guard frame is filled with thermal insulation material. Using alloy steel as the material of the guard frame and the bottom plate further improves the structural strength of the device, and at the same time filling the interior of the guard frame with thermal insulation material effectively blocks the transfer of heat.

[0014] Beneficial effects of the utility model:

[0015] 1. When the electric furnace needs to be inspected and maintained, it is only necessary to start the electric slide rail to drive the moving block to move away from the installation cylinder, thereby driving the upper L-shaped frame and guard frame to move, so that most of the electric furnace is exposed. Inspection and maintenance work can be carried out without removing the guard frame, which simplifies the work process, making it convenient for staff to carry out inspection and maintenance work, significantly improving the work efficiency of staff, reducing the chance of staff contacting high-temperature components, and reducing work risks. At the same time, the electric push rod can drive the L-shaped frame and guard frame to adjust the height, which can adapt to the use of electric furnaces of different specifications, further improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 Shown is a schematic diagram of the three-dimensional structure of a protective support frame for an electric furnace according to the present invention;

[0017] Figure 2 Shown is a schematic diagram of the three-dimensional structure of a protective support frame for an electric furnace according to the present invention;

[0018] Figure 3 Shown is a schematic diagram of a three-dimensional cross-sectional structure of the installation tube of a protective support frame for an electric furnace according to the present invention;

[0019] Figure 4 What is shown is a schematic diagram of the three-dimensional split structure of the installation tube of a protective support frame for an electric furnace according to the present invention.

[0020] Explanation of the accompanying drawings: 1. Base plate; 2. Electric slide rail; 3. Moving block; 4. Fixed plate; 5. Mounting plate; 6. Insulation tube; 7. Electric push rod one; 8. Mounting part one; 9. L-shaped frame; 10. Annular support plate; 11. Guard frame; 12. Buffer pad; 13. Mounting tube; 14. Damper; 15. Buffer spring; 16. Mounting part two; 17. Placing platform; 18. Electric push rod two; 19. Mounting part three; 20. Fixed block; 21. Connecting rod; 22. Electric furnace body. DETAILED DESCRIPTION

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0022] See also Figure 1-Figure 4 The utility model provides an embodiment: a protective support frame for an electric furnace, comprising a base plate 1; an electric slide rail 2, a moving block 3, an electric push rod 7, a mounting member 8, an L-shaped frame 9 and a guard frame 11. A mounting cylinder 13 is fixedly provided at the center of the upper end surface of the base plate 1. Two electric slide rails 2 are spaced apart on both sides of the mounting cylinder 13 on the upper end surface of the base plate 1. The upper surfaces of the four electric slide rails 2 are respectively slidably connected to a moving block 3. The upper end surfaces of the two moving blocks 3 are fixedly provided with a fixing plate 4. The upper end surfaces of the two fixing plates 4 are respectively fixed at the center of the A mounting plate 5 is provided, and an insulating tube 6 is fixedly provided on the upper end surfaces of the two mounting plates 5 respectively, and an electric push rod 7 is fixedly provided on the inner bottom surfaces of the two insulating tubes 6 respectively, and the output ends of the two electric push rods 7 are fixedly connected to a mounting member 8 respectively, and an L-shaped frame 9 is fixedly provided on the upper end surfaces of the two mounting members 8 respectively, and a plurality of guard frames 11 are respectively spaced apart on the side surfaces of the two L-shaped frames 9 close to the mounting tube 13, and a buffer pad 12 is fixedly provided on the end surfaces of the plurality of guard frames 11 away from the L-shaped frames 9 to which they are connected.

[0023] See also Figure 1-Figure 4In this embodiment, a damper 14 is installed on the inner bottom surface of the mounting cylinder 13, a fixed block 20 is installed on the upper end of the damper 14, and a buffer spring 15 is movably connected to the outer surface of the damper 14. The electric furnace may vibrate due to the thermal expansion and contraction effect during the heating process. By using the damper 14 and the buffer spring 15, the influence of such vibration on the electric furnace can be effectively reduced, and its service life can be extended. The upper end surface of the fixed block 20 is fixedly connected to one end of the connecting rod 21, and the end surface of the connecting rod 21 away from the fixed block 20 is fixedly provided with a mounting piece 2 16, and the upper end surface of the mounting piece 2 16 is installed with a placement platform 17. The second mounting part 16 can be replaced with a placement platform 17 of different specifications to adapt to electric furnaces of different specifications, so that the device can be adapted to most electric furnaces for use. The electric furnace body 22 is placed on the upper end surface of the placement platform 17, and the two L-shaped frames 9 are fixed with an electric push rod 2 18 on the inner surface close to the electric furnace body 22, which is installed on the placement platform 17 through the electric furnace body 22. The damper 14 and the buffer spring 15 are arranged under the placement platform 17, so that the vibration generated by the electric furnace body 22 is transmitted to the damper 14 and the buffer spring 15 through the placement platform 17, and the vibration is absorbed by the damper 14 and the buffer spring 15.

[0024] See also Figure 1-Figure 4 In this embodiment, the output ends of the two electric push rods 18 are respectively fixedly connected to a mounting member 3 19, and a ring-shaped support plate 10 is respectively installed on the surface of the two mounting members 3 19 close to the electric furnace body 22. When the two electric push rods 18 are started, the two electric push rods 18 drive the mounting member 3 19 to move toward the electric furnace body 22, thereby driving the ring-shaped support plate 10 to move. The electric furnace body 22 is fixed and limited by the two ring-shaped support plates 10, so that the device fixes the electric furnace body 22 stably. The curvature of the ring-shaped support plate 10 is consistent with the curvature of the outer surface of the electric furnace body 22. An air gap is provided inside the bottom plate 1, and the ring-shaped support plate 10 is moved through the mounting member 3 19. During installation, the annular support plate 10 that matches the electric furnace main body 22 can be replaced so that the curvature of the annular support plate 10 is consistent with the curvature of the outer surface of the electric furnace main body 22, further improving the effect of fixing and limiting the electric furnace main body 22. The air gap acts as a good thermal insulation layer, reducing the heat from being conducted to the ground, and effectively preventing the high temperature generated when the electric furnace is working from being directly transferred to flammable locations such as the ground, which may cause the risk of fire. The material of the guard frame 11 and the bottom plate 1 is alloy steel, and the interior of the guard frame 11 is filled with thermal insulation material. The material of the guard frame 11 and the bottom plate 1 is alloy steel, which further improves the structural strength of the device. At the same time, the interior of the guard frame 11 is filled with thermal insulation material to effectively block the transfer of heat.

[0025] When the electric furnace needs to be inspected and maintained during operation, it is only necessary to start the electric slide rail 2 to drive the moving block 3 to move in the direction away from the installation cylinder 13, thereby driving the upper L-shaped frame 9 and the guard frame 11 to move, so that most of the electric furnace is exposed. Inspection and maintenance work can be carried out without removing the guard frame 11, which simplifies the work process, makes it convenient for the staff to carry out inspection and maintenance work, significantly improves the work efficiency of the staff, reduces the chance of the staff contacting high-temperature components, and reduces work risks. At the same time, the electric push rod 17 can drive the L-shaped frame 9 and the guard frame 11 to adjust the height, which can be adapted to electric furnaces of different specifications for use, further improving the practicality of the device. The electric furnace may vibrate due to the thermal expansion and contraction effect during the heating process. By using the damper 14 and the buffer spring 15, the influence of this vibration on the electric furnace can be effectively reduced, and its service life can be extended. Different specifications of the placement platform 17 can be replaced by the mounting part 21 to adapt to electric furnaces of different specifications, so that the device can be adapted to the use of most electric furnaces. The electric furnace body 22 is installed on the placement platform 17, and the damper 14 and the buffer spring 1 5 is arranged under the placement platform 17, so that the vibration generated by the electric furnace body 22 is transmitted to the damper 14 and the buffer spring 15 through the placement platform 17, and the vibration is absorbed by the damper 14 and the buffer spring 15, and the two electric push rods 18 are started. The two electric push rods 18 drive the mounting member 3 19 to move toward the electric furnace body 22, thereby driving the annular support plate 10 to move. The electric furnace body 22 is fixed and limited by the two annular support plates 10, so that the device fixes the electric furnace body 22 stably. The annular support plate 10 is installed through the mounting member 3 19. Replace the annular support plate 10 that matches the electric furnace body 22 so that the curvature of the annular support plate 10 is consistent with the curvature of the outer surface of the electric furnace body 22, further improving the effect of fixing and limiting the electric furnace body 22. The air gap acts as a good thermal insulation layer, reducing the heat from being conducted to the ground, and effectively preventing the high temperature generated when the electric furnace is working from being directly transferred to flammable locations such as the ground, which may cause the risk of fire. The material of the guard frame 11 and the bottom plate 1 is set to alloy steel to further improve the structural strength of the device. At the same time, the interior of the guard frame 11 is filled with thermal insulation material to effectively block the transfer of heat.

[0026] Through the above steps, when the electric furnace needs to be inspected and maintained, it is only necessary to start the electric slide rail 2 to drive the moving block 3 to move in the direction away from the installation cylinder 13, thereby driving the upper L-shaped frame 9 and the guard frame 11 to move, so that most of the electric furnace is exposed, and inspection and maintenance work can be carried out without removing the guard frame 11, which simplifies the work process, making it convenient for staff to carry out inspection and maintenance work, significantly improving the work efficiency of staff, reducing the chance of staff contacting high-temperature components, and reducing work risks. At the same time, the electric push rod 7 can drive the L-shaped frame 9 and the guard frame 11 to adjust the height, which can be adapted to use in electric furnaces of different specifications, further improving the practicality of the device, and solving the problem of common protective support frames for electric furnaces. Before maintenance, the protective support frames need to be removed first, which not only affects the overall work efficiency, but also increases the risk of injury.

Claims

1. A protective support frame for an electric furnace, comprising a bottom plate (1); characterized in that: The utility model also comprises an electric slide rail (2), a moving block (3), an electric push rod (7), a mounting member (8), an L-shaped frame (9) and a guard frame (11); a mounting cylinder (13) is fixedly provided at the center of the upper end surface of the bottom plate (1); two electric slide rails (2) are spaced apart on both sides of the mounting cylinder (13) on the upper end surface of the bottom plate (1); a moving block (3) is slidably connected to the upper surface of each of the four electric slide rails (2); a fixing plate (4) is fixedly provided on the upper end surfaces of the two moving blocks (3); a mounting plate (5) is fixedly provided at the center of the upper end surfaces of the two fixing plates (4); and two mounting plates (6) are fixedly provided on the upper end surfaces of the two fixing plates (4). An insulating tube (6) is fixedly provided on the upper end surface of each mounting plate (5), an electric push rod (7) is fixedly provided on the inner bottom surface of each of the two insulating tubes (6), an output end of each of the two electric push rods (7) is fixedly connected to a mounting member (8), an L-shaped frame (9) is fixedly provided on the upper end surface of each of the two mounting members (8), a plurality of guard frames (11) are spaced apart on the side surfaces of the two L-shaped frames (9) close to the mounting tube (13), and a buffer pad (12) is fixedly provided on the end surfaces of each of the plurality of guard frames (11) away from the L-shaped frame (9) to which they are connected.

2. The protective support frame for an electric furnace according to claim 1, characterized in that: A damper (14) is installed on the inner bottom surface of the installation cylinder (13), a fixing block (20) is installed on the upper end of the damper (14), and a buffer spring (15) is movably connected to the outer surface of the damper (14).

3. The protective support frame for an electric furnace according to claim 2, characterized in that: The upper end surface of the fixed block (20) is fixedly connected to one end of a connecting rod (21), and the end surface of the connecting rod (21) away from the fixed block (20) is fixedly provided with a second mounting member (16), and the upper end surface of the second mounting member (16) is installed with a placement platform (17).

4. The protective support frame for an electric furnace according to claim 3, characterized in that: The electric furnace body (22) is placed on the upper end surface of the placement platform (17), and two electric push rods (18) are fixedly installed on the inner side surfaces of the two L-shaped frames (9) close to the electric furnace body (22).

5. The protective support frame for an electric furnace according to claim 4, characterized in that: The output ends of the two electric push rods 2 (18) are respectively fixedly connected to a mounting member 3 (19), and a ring-shaped support plate (10) is respectively installed on the side surface of the two mounting members 3 (19) close to the electric furnace body (22).

6. The protective support frame for an electric furnace according to claim 5, characterized in that: The curvature of the annular support plate (10) is consistent with the curvature of the outer surface of the electric furnace body (22), and an air gap is provided inside the bottom plate (1).

7. The protective support frame for an electric furnace according to claim 1, characterized in that: The materials of the guard frame (11) and the bottom plate (1) are alloy steel, and the interior of the guard frame (11) is filled with heat insulation material.