Absolute encoder with dense and narrow code channels

By setting up bearing components and protective components on the outside of the encoder body, the problem of bending of the absolute encoder wire harness is solved, effective protection of the connection wire harness is achieved, and the stability and reliability of signal transmission are improved.

CN223216914UActive Publication Date: 2025-08-12WUXI MEDRE PHOTOELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202422614605.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-08-12
Estimated Expiration
2034-10-29

AI Technical Summary

Technical Problem

The existing absolute encoder lacks an external wire harness protection structure, which leads to excessive bending of the connecting wire harness during use, resulting in fatigue and breakage of metal conductors, affecting the stability and reliability of signal transmission.

Method used

A narrow code channel absolute encoder is designed, including a bearing assembly and a protective assembly. Through structures such as load ring, sliding plate, reinforcement rod, etc., it can be fixed on the outside of the encoder body, and the position of the protective assembly is adjusted through the adjustment structure to adapt to the connection wiring harness of different heights and avoid bending.

Benefits of technology

Effectively prevent bending of the connecting wire harness, protect internal metal wires, and improve the stability and reliability of signal transmission.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a dense narrow code channel absolute encoder, which belongs to the technical field of encoders, and is characterized by comprising an encoder body, a connecting wire harness is arranged on the right side of the encoder body, an auxiliary mechanism is arranged on the outer side of the encoder body, and the auxiliary mechanism comprises a bearing assembly and a protection assembly. The bearing assembly is arranged on the outer side of the encoder body, the protection assembly is arranged on the top of the bearing assembly, the bearing assembly and the protection assembly are arranged so that the bearing assembly can fix the protection assembly to the periphery of the encoder body, and meanwhile an adjusting structure arranged in the protection assembly can adjust the position of a protection structure. The position of the protection structure can be adjusted according to the position of the connecting wire harness so as to adapt to the connecting wire harnesses with different heights, so that the connecting wire harness can be wrapped and protected, excessive bending of the connecting wire harness is avoided, and the situation that the stability and reliability of signal transmission are affected due to fatigue fracture of metal wires in the connecting wire harness is prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of encoders, in particular to an absolute encoder with dense and narrow code paths. Background Art

[0002] A dense and narrow code channel absolute encoder is a sensor used to accurately measure position. It achieves high-precision position detection by setting dense and narrow code channels on the encoder's code disk. An absolute encoder means that the position information it outputs is absolute, that is, the encoder can output a unique digital code corresponding to the position of the shaft at any time, without the need to determine the current position by counting or referring to other positions.

[0003] An encoder is a rotary sensor that converts rotational displacement into a series of digital pulse signals. It is mounted on one end of the motor shaft and can feed the motor's rotation signal back to the controller. The controller then controls the rotation of the motor shaft based on the feedback signal. However, existing encoders lack protective measures during operation, which can easily cause the housing to corrode, rust, or collide, resulting in poor safety. Therefore, a protective device for the encoder is needed to address this issue.

[0004] The existing patent (publication number: CN210154604U) provides a protective device for an encoder, comprising an upper anti-corrosion cover and a lower anti-corrosion cover, the lower end of the upper anti-corrosion cover is fitted with the lower anti-corrosion cover, the upper anti-corrosion cover and the lower anti-corrosion cover are both fitted with the front end of the baffle, the upper anti-corrosion cover and the lower anti-corrosion cover are both fitted with the rear end of the fixed plate, the fixed plate is fixedly connected to the front inner wall of the protective shell for collision prevention, the inside of the protective shell is symmetrically rotated to connect two two-way adjusting screws, the annular outer side of the two-way adjusting screw is threadedly connected to two nuts, the two nuts are respectively fixedly connected to the upper end of the upper anti-corrosion cover side straight plate and the lower end of the lower anti-corrosion cover side straight plate, and at least two heat sinks are equidistantly arranged on the outer side of the middle arc plate of the upper anti-corrosion cover and the outer side of the middle arc plate of the lower anti-corrosion cover. This design forms a sealed space for installing the encoder through the baffle, fixed plate, upper anti-corrosion cover and lower anti-corrosion cover to prevent humid air from entering, and has good safety.

[0005] In response to the above problems, existing patents have provided solutions. However, when using existing absolute encoders, they do not have an external wiring harness protection structure, which causes the connecting harness to be excessively bent during use, resulting in fatigue fracture of the metal wires inside the connecting harness, affecting the stability and reliability of signal transmission. The existing patents cannot solve this problem, so it is not conducive to user use.

[0006] Therefore, a dense and narrow code channel absolute encoder is proposed. Utility Model Content

[0007] The purpose of the utility model is to provide a dense and narrow code channel absolute encoder, aiming to solve the problem that the existing absolute encoder does not have an external wire harness protection structure when in use, so that its connecting wire harness is excessively bent during use, resulting in fatigue fracture of the metal wires inside the connecting wire harness, affecting the stability and reliability of signal transmission. The existing patents cannot solve this problem, so it is not conducive to user use.

[0008] To achieve the above-mentioned object, the present invention provides the following technical solution: a narrow-track absolute encoder, comprising an encoder body, a connecting harness provided on the right side of the encoder body, an auxiliary mechanism provided on the outside of the encoder body, the auxiliary mechanism comprising a bearing assembly and a protective assembly, the bearing assembly being provided on the outside of the encoder body, and the protective assembly being provided on top of the bearing assembly;

[0009] The carrying assembly includes a carrying ring, a sliding plate, a protective pad, a reinforcement rod and a support rod. The carrying ring is movably connected to the outside of the encoder body, the sliding plate is slidably connected to the front and rear sides of the inside of the carrying ring, the protective pad is bonded to the inside of the sliding plate, the reinforcement rod is rotatably connected to the surface of the outside of the sliding plate, and the support rod is fixedly connected to the right side of the carrying ring.

[0010] Preferably, the protection component includes a control channel rotatably connected to the right side of the top of the support rod, the inner side of the control channel is provided with a thread, and the inner side of the control channel is threadedly connected to the adjustment rod.

[0011] Preferably, the top of the adjusting rod is rotatably connected to a bearing base plate, and the top of the bearing base plate is rotatably connected to a protective baffle.

[0012] Preferably, the right side of the bearing base plate is rotatably connected to an openable and closable protective channel, and the left side of the top of the openable and closable protective channel is rotatably connected to the right side of the protective baffle.

[0013] Preferably, an auxiliary component is provided on the outside of the encoder body, and the auxiliary component includes a protective ring fixedly connected to the top and bottom of the carrying ring, the surface of the protective ring is arc-shaped, and a movable plate is fixedly connected to the left side of the inner side of the protective ring.

[0014] Preferably, an anti-skid pad is bonded to the surface of the movable plate, and the surface of the anti-skid pad is provided with anti-skid patterns.

[0015] Preferably, the inner side of the carrying ring is close to the outer surface of the encoder body, the inner side of the sliding plate is in an arc shape, the inner side of the sliding plate is close to the outer surface of the encoder body, and the inner side of the protective pad is in contact with the outer surface of the encoder body.

[0016] Preferably, the outer surface of the reinforcement rod is threadedly connected to the front and rear sides of the inner side of the carrying ring, and the side of the reinforcement rod away from the carrying ring is cylindrical.

[0017] Compared with the prior art, the beneficial effects of the present invention are:

[0018] 1. This application provides a bearing assembly. When using the narrow-track absolute encoder, the user can combine the bearing assembly, the protective assembly, and the encoder body so that the bearing assembly can support and restrict the protective assembly and fix the protective assembly to the periphery of the encoder body.

[0019] 2. The present application sets a protective component. When using the absolute encoder with a dense and narrow code channel, the user can determine the fixed position of the carrier component on the outside of the encoder body according to actual conditions, and then use the adjustment structure set inside the protective component to adjust the position of the protective structure, so that the protective structure set inside the protective component can adjust its own position according to the position of the connecting wire harness to adapt to connecting wire harnesses of different heights, so that the connecting wire harness can be wrapped to protect it, avoid excessive bending, and prevent the metal wires inside it from fatigue and fracture, which affects the stability and reliability of signal transmission. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is the overall structure diagram of a dense and narrow code channel absolute encoder in the utility model;

[0021] Figure 2 It is a structural diagram of the auxiliary mechanism in the utility model;

[0022] Figure 3 It is a structural diagram of the load-bearing component in the utility model;

[0023] Figure 4 This is a schematic diagram of the structure of the protective component in the present utility model;

[0024] Figure 5 It is a structural diagram of the auxiliary components in the utility model.

[0025] In the figure, 1. encoder body; 2. connecting harness; 3. auxiliary mechanism; 301. load-bearing assembly; 301a. load-bearing ring; 301b. sliding plate; 301c. protection pad; 301d. reinforcement rod; 301e. support rod; 302. protection assembly; 302a. control channel; 302b. adjustment rod; 302c. load-bearing bottom plate; 302d. protection baffle; 302e. openable and closable protection channel; 4. auxiliary assembly; 401. protection ring; 402. movable plate; 403. anti-slip pad. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] See also Figure 1-5 A narrow-track absolute encoder includes an encoder body 1, a connecting harness 2 is provided on the right side of the encoder body 1, an auxiliary mechanism 3 is provided on the outside of the encoder body 1, and the auxiliary mechanism 3 includes a bearing assembly 301 and a protective assembly 302. The bearing assembly 301 is provided on the outside of the encoder body 1, and the protective assembly 302 is provided on the top of the bearing assembly 301;

[0028] The bearing assembly 301 includes a bearing ring 301a, a sliding plate 301b, a protective pad 301c, a reinforcement rod 301d and a support rod 301e. The bearing ring 301a is movably connected to the outside of the encoder body 1, the sliding plate 301b is slidingly connected to the front and rear sides of the inside of the bearing ring 301a, the protective pad 301c is bonded to the inside of the sliding plate 301b, the reinforcement rod 301d is rotatably connected to the surface outside the sliding plate 301b, and the support rod 301e is fixedly connected to the right side of the bearing ring 301a.

[0029] In this embodiment, by arranging the carrying ring 301a, the sliding plate 301b, the protective pad 301c, the reinforcement rod 301d and the support rod 301e, when using the narrow code channel absolute encoder, the user can align the carrying ring 301a, the sliding plate 301b, the protective pad 301c, the reinforcement rod 301d, the support rod 301e, the control channel 302a, the adjustment rod 302b, the carrying bottom plate 302c, the protective baffle 302d, the openable and closable protection channel 302e with the encoder body 1. The combination is arranged so that the carrying ring 301a can be mounted on the outside of the encoder body 1, so that the user can rotate the reinforcement rod 301d. Under the action of the thread, the reinforcement rod 301d drives the sliding plate 301b and the protective pad 301c to contact the outer surface of the encoder body 1, thereby fixing the carrying ring 301a, the support rod 301e, the control channel 302a, the adjustment rod 302b, the carrying bottom plate 302c, the protective baffle 302d, and the openable and closable protective channel 302e to the outside of the encoder body 1.

[0030] Specifically, such as Figure 2 、 Figure 4 As shown, the protection component 302 includes a control channel 302a rotatably connected to the top right side of the support rod 301e, and the inner side of the control channel 302a is threaded and the inner side of the control channel 302a is threadedly connected to the adjustment rod 302b.

[0031] Specifically, such as Figure 2 、 Figure 4 As shown, the top of the adjustment rod 302b is rotatably connected to the supporting base 302c, and the top of the supporting base 302c is rotatably connected to the protective baffle 302d.

[0032] Specifically, such as Figure 2 、 Figure 4 As shown, the right side of the supporting base plate 302c is rotatably connected to the openable and closable protective channel 302e, and the left side of the top of the openable and closable protective channel 302e is rotatably connected to the right side of the protective baffle 302d.

[0033] In this embodiment: by setting the control channel 302a, the adjustment rod 302b, the bearing base plate 302c, the protective baffle 302d and the openable and closable protective channel 302e, when using the absolute encoder with a dense and narrow code channel, the user can determine the fixed position of the bearing ring 301a on the outside of the encoder body 1 according to actual conditions, and then rotate the control channel 302a. Under the action of the thread, the control channel 302a can drive the adjustment rod 302b, the bearing base plate 302c, the protective baffle 302d, and the openable and closable protective channel 302e to rise and fall, so that the bearing base plate 302c, the protective baffle 302d, and the openable and closable protective channel 302e can adjust their own positions according to the position of the connecting harness 2, so as to adapt to the connecting harness 2 at different heights, so that the connecting harness 2 can be wrapped to protect it.

[0034] Specifically, such as Figure 1 、 Figure 5 As shown, an auxiliary component 4 is provided on the outside of the encoder body 1. The auxiliary component 4 includes a protective ring 401 fixedly connected to the top and bottom of the supporting ring 301a. The surface of the protective ring 401 is in an arc shape. A movable plate 402 is fixedly connected to the left side of the inner side of the protective ring 401.

[0035] Specifically, such as Figure 1 、 Figure 5 As shown, the surface of the movable plate 402 is bonded with an anti-skid pad 403 , and the surface of the anti-skid pad 403 is provided with anti-skid lines.

[0036] In this embodiment, by providing a protective ring 401 , a movable plate 402 and an anti-slip pad 403 , the protective ring 401 , the movable plate 402 and the anti-slip pad 403 cooperate with each other to protect the carrying component 301 and facilitate users to move the carrying component 301 .

[0037] Specifically, such as Figure 3As shown, the inner side of the supporting ring 301a is close to the outer surface of the encoder body 1, the inner side of the sliding plate 301b is in an arc shape, the inner side of the sliding plate 301b is close to the outer surface of the encoder body 1, and the inner side of the protective pad 301c is in contact with the outer surface of the encoder body 1.

[0038] Specifically, such as Figure 3 As shown, the outer surface of the reinforcing rod 301d is threadedly connected to the front and rear sides of the inner side of the carrying ring 301a, and the side of the reinforcing rod 301d away from the carrying ring 301a is cylindrical.

[0039] In this embodiment: by setting the carrying ring 301a, sliding plate 301b, protection pad 301c and reinforcement rod 301d, the carrying ring 301a, sliding plate 301b, protection pad 301c and reinforcement rod 301d cooperate with each other to fix the protective component 302 on the periphery of the encoder body 1.

[0040] Working principle: First, it is used when protecting the external connection harness 2 of the encoder body 1. When using the absolute encoder with a dense narrow code channel, the user can combine the carrying ring 301a, the sliding plate 301b, the protective pad 301c, the reinforcement rod 301d, the support rod 301e, the control channel 302a, the adjustment rod 302b, the carrying bottom plate 302c, the protective baffle 302d, and the openable and closable protection channel 302e with the encoder body 1, so that the carrying ring 301a can be sleeved on the outside of the encoder body 1, so that the user can rotate the reinforcement rod 301d. Under the action of the thread, the reinforcement rod 301d drives the sliding plate 301b and the protective pad 301c to contact the external surface of the encoder body 1, thereby The control channel 302a, the adjustment rod 302b, the bearing base plate 302c, the protective baffle 302d, and the openable and closable protective channel 302e are fixed on the outside of the encoder body 1. At the same time, the user can determine the fixed position of the bearing ring 301a on the outside of the encoder body 1 according to actual conditions, and then rotate the control channel 302a. Under the action of the thread, the control channel 302a can drive the adjustment rod 302b, the bearing base plate 302c, the protective baffle 302d, and the openable and closable protective channel 302e to rise and fall, so that the bearing base plate 302c, the protective baffle 302d, and the openable and closable protective channel 302e can adjust their own positions according to the position of the connecting wire harness 2 to adapt to connecting wire harnesses 2 of different heights, so that the connecting wire harness 2 can be wrapped to protect it.

[0041] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the present invention should be included in the scope of protection of the present invention.

Claims

1. A narrow code channel absolute encoder, comprising an encoder body (1), a connecting harness (2) being provided on the right side of the encoder body (1), characterized in that: An auxiliary mechanism (3) is provided on the outside of the encoder body (1), and the auxiliary mechanism (3) comprises a bearing assembly (301) and a protective assembly (302), wherein the bearing assembly (301) is provided on the outside of the encoder body (1), and the protective assembly (302) is provided on top of the bearing assembly (301); The bearing assembly (301) comprises a bearing ring (301a), a sliding plate (301b), a protective pad (301c), a reinforcement rod (301d) and a support rod (301e); the bearing ring (301a) is movably connected to the outside of the encoder body (1); the sliding plate (301b) is slidably connected to the front and rear sides of the inside of the bearing ring (301a); the protective pad (301c) is bonded to the inside of the sliding plate (301b); the reinforcement rod (301d) is rotatably connected to the surface outside the sliding plate (301b); and the support rod (301e) is fixedly connected to the right side of the bearing ring (301a).

2. The narrow code channel absolute encoder according to claim 1, characterized in that: The protection component (302) includes a control channel (302a) rotatably connected to the right side of the top of the support rod (301e), the inner side of the control channel (302a) is provided with a thread, and the inner side of the control channel (302a) is threadedly connected to the adjustment rod (302b).

3. The dense narrow code channel absolute encoder according to claim 2, characterized in that: The top of the adjusting rod (302b) is rotatably connected to a bearing base plate (302c), and the top of the bearing base plate (302c) is rotatably connected to a protective baffle (302d).

4. The dense narrow code channel absolute encoder according to claim 3, characterized in that: The right side of the bearing bottom plate (302c) is rotatably connected to an openable and closable protective channel (302e), and the left side of the top of the openable and closable protective channel (302e) is rotatably connected to the right side of the protective baffle (302d).

5. The dense narrow code channel absolute encoder according to claim 1, characterized in that: An auxiliary component (4) is provided on the outside of the encoder body (1), and the auxiliary component (4) comprises a protective ring (401) fixedly connected to the top and bottom of the carrying ring (301a), the surface of the protective ring (401) is in an arc shape, and a movable plate (402) is fixedly connected to the left side of the inner side of the protective ring (401).

6. The dense narrow code channel absolute encoder according to claim 5, characterized in that: The surface of the movable plate (402) is bonded with an anti-skid pad (403), and the surface of the anti-skid pad (403) is provided with anti-skid lines.

7. The dense narrow code channel absolute encoder according to claim 1, characterized in that: The inner side of the carrying ring (301a) is close to the outer surface of the encoder body (1), the inner side of the sliding plate (301b) is in an arc shape, the inner side of the sliding plate (301b) is close to the outer surface of the encoder body (1), and the inner side of the protection pad (301c) is in contact with the outer surface of the encoder body (1).

8. The dense narrow code channel absolute encoder according to claim 1, characterized in that: The outer surface of the reinforcing rod (301d) is threadedly connected to the front and rear sides of the inner side of the carrying ring (301a), and the side of the reinforcing rod (301d) away from the carrying ring (301a) is cylindrical.

Citation Information

Patent Citations

  • Encoder protection device

    CN210154604U