Component detection sampling device for environment-friendly nickel-free hole sealing agent
By designing an environmentally friendly nickel-free sealing agent component detection and sampling device, the automatic sampling and delivery of sealing agent is achieved using trusses and steering mechanisms, solving the problem of low detection efficiency and improving the sampling efficiency.
Patent Information
- Application Number
- CN202422397534.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-09-29
AI Technical Summary
In the prior art, the component detection efficiency of environmentally friendly nickel-free sealing agent is low, and the sampling method has limitations, making it difficult to efficiently extract samples.
An environmentally friendly nickel-free sealing agent component detection and sampling device is designed, including trusses, conveyor belts, sampling mechanisms and steering mechanisms, and the automatic sampling and transportation of the sealing agent is achieved through the reciprocating movement of the sampling tube.
The efficiency of sealant component detection is improved, and the automated sampling and delivery of sealant samples is realized, reducing the limitations of manual operation.
Smart Images

Figure CN223217165U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a component detection and sampling device, in particular to a component detection and sampling device for an environmentally friendly nickel-free sealing agent. Background Art
[0002] The basic principle of nickel-free sealers is to use their special composition and structure to form a protective layer when filling and sealing small pores on the metal surface. Specifically, the ingredients in nickel-free sealers can fill the tiny holes on the metal surface, forming a uniform and smooth surface.
[0003] The main components of nickel-free sealers are usually one or more nickel-free compounds, such as calcium carbonate, barium silicate, sodium silicate, etc.
[0004] Environmentally friendly nickel-free sealants are often produced on production lines in the industry. When quality testing is performed on these finished products on the production line, samples of some sealants need to be taken to complete the composition testing of the sealants.
[0005] Sampling of sealing agents on the production line is often done by workers wearing gloves to scoop or by sucking through existing suction tubes. Both methods have certain disadvantages. Suctioning through the suction tube also requires manual operation and has certain limitations. Utility Model Content
[0006] The purpose of the utility model is to provide an environmentally friendly nickel-free sealing agent component detection sampling device to solve the low efficiency problem raised in the above background technology.
[0007] To achieve the above objectives, the present invention provides the following technical solutions:
[0008] A component detection and sampling device for an environmentally friendly nickel-free sealing agent comprises a truss and a conveyor belt arranged on the truss, wherein a sampling mechanism is arranged above the conveyor belt;
[0009] The sampling mechanism includes a sampling tube, which is arranged above the conveyor belt and is used to extract the sealing agent placed above the conveyor belt;
[0010] A steering mechanism is also provided on one side of the truss, and the steering mechanism cooperates with the sampling mechanism. When the steering mechanism drives the sampling tube to rotate above the vessel on the conveyor belt, the sampling tube first samples downward and then resets upward. Then the steering mechanism then rotates back 90 degrees to put down the sealing agent that has just been sampled.
[0011] The composition detection and sampling device of the environmentally friendly nickel-free sealing agent as described above: a motor is fixedly installed on one side of the truss, and the steering mechanism includes a first gear, a second gear, a third gear and a fourth gear. The first gear is fixedly arranged above the motor output shaft, the second gear is engaged with the first gear, the third gear is engaged with the second gear, and the fourth gear is engaged with the third gear.
[0012] The composition detection and sampling device for the environmentally friendly nickel-free sealing agent as described above: the steering mechanism also includes a first push block, a first limit block, a second push block and a second limit block, the first push block and the first limit block are both fixedly arranged above the first gear, the first limit block is located above the first push block, and the angle between the first push block and the first limit block is 45 degrees;
[0013] The second pushing block and the second limiting block are both fixedly arranged above the fourth gear, the second limiting block is located above the second pushing block, and the angle between the second pushing block and the second limiting block is 45 degrees;
[0014] The first push block is rotatably provided with a cross movement, and the cross movement is rotatably connected to the second push block. The cross movement is rotatably provided on a cross frame, and the cross frame is fixedly connected to one side of the truss.
[0015] The composition detection and sampling device for the environmentally friendly nickel-free sealing agent as described above: the steering mechanism also includes a steering shaft, the steering shaft is fixedly arranged at the top of the cross movement, the truss is provided with a through slot for the steering shaft to rotate, and the steering shaft is rotatably connected to the truss;
[0016] A groove is provided on the steering shaft, an upper steering plate is slidably provided on the steering shaft, a protrusion corresponding to the groove is provided on the upper steering plate, the protrusion is engaged in the groove, the steering shaft is used to drive the upper steering plate to rotate, and the sampling tube is fixed through and extends above the upper steering plate.
[0017] The composition detection and sampling device for the environmentally friendly nickel-free sealing agent as described above: the sampling mechanism also includes a lower deflection plate, a sleeve, a telescopic rod and a spring;
[0018] The lower steering plate is fixedly arranged on the circumferential surface of the steering shaft, the sleeve is fixedly arranged on the surface of the lower steering plate, one end of the telescopic rod is arranged inside the sleeve, the spring is arranged inside the sleeve, and a stop plate is fixedly arranged on the bottom of the telescopic rod, the stop plate is in contact with the top end of the spring, and the top of the telescopic rod is located below the upper steering plate.
[0019] The composition detection and sampling device for the environmentally friendly nickel-free sealing agent as described above: a first bevel gear is fixedly provided at the bottom of the fourth gear, the first bevel gear is meshed with a second bevel gear, a first pulley is fixedly provided at one end of the second bevel gear, the first pulley is connected to the second pulley via a belt strip, one end of the second pulley is fixedly connected to a third bevel gear, and the third bevel gear is meshed with a fourth bevel gear;
[0020] The second pulley is rotatably connected to the truss.
[0021] The composition detection and sampling device of the environmentally friendly nickel-free sealing agent as described above: a transmission disk is fixedly provided at the bottom of the fourth bevel gear, and the steering shaft is rotatably connected to the transmission disk, a support column is fixedly provided on the top of the transmission disk, and a squeezing ball is provided inside the support column, the squeezing ball is located below the transmission disk, and the squeezing ball cooperates with the transmission disk, a cylinder is fixedly provided on the surface of the support column, and the output end of the cylinder is slidably cooperated with the sampling tube through a piston.
[0022] Compared with the prior art, the beneficial effect of the present invention is as follows: the present invention is provided with a sampling mechanism and a steering mechanism on the production line, and the steering mechanism is used to rotate the sampling tube back and forth 90 degrees, and the sampling mechanism is used to move downward and then upward, so that the sampling tube can circulate back and forth to sample the sealing agent samples on the production line and then transport them to the detection machine, thereby completing the sampling of the environmentally friendly nickel-free sealing agent in the industry, and improving the detection efficiency to a certain extent. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic diagram of the structure of the sampling device for detecting the composition of the environmentally friendly nickel-free sealing agent.
[0024] Figure 2 This is a structural schematic diagram of another position of the sampling device for detecting the composition of the environmentally friendly nickel-free sealing agent.
[0025] Figure 3 This is a structural schematic diagram of the steering mechanism in the sampling device for detecting the composition of environmentally friendly nickel-free sealing agents.
[0026] Figure 4 This is a schematic diagram of the structure of the cross movement in the sampling device for detecting the composition of environmentally friendly nickel-free sealing agents.
[0027] Figure 5 This is a schematic diagram of the structure of the sampling mechanism in the sampling device for detecting the composition of the environmentally friendly nickel-free sealing agent.
[0028] Figure 6 This is a structural schematic diagram of the removal and separation of the telescopic rod and spring from the sleeve in the sampling device for detecting the composition of the environmentally friendly nickel-free sealing agent.
[0029] Figure 7This is a structural diagram of the transmission disk and squeeze ball in the sampling device for detecting the composition of environmentally friendly nickel-free sealing agents.
[0030] In the figure: 1. truss; 2. conveyor belt; 3. motor; 4. first gear; 5. second gear; 6. third gear; 7. fourth gear; 8. first push block; 9. first limit block; 10. second push block; 11. second limit block; 12. cross movement; 13. steering shaft; 1301. groove; 14. upper steering plate; 15. sampling tube; 16. lower steering plate; 17. sleeve; 18. telescopic rod; 1801. abutment plate; 19. spring; 20. first bevel gear; 21. second bevel gear; 22. first pulley; 23. belt strip; 24. second pulley; 25. third bevel gear; 26. fourth bevel gear; 27. transmission plate; 28. support column; 29. squeeze ball; 30. cylinder. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0032] See also Figure 1-Figure 7 As an embodiment of the present invention, the composition detection and sampling device of the environmentally friendly nickel-free sealing agent includes a truss 1 and a conveyor belt 2 arranged on the truss 1, and a sampling mechanism is arranged above the conveyor belt 2;
[0033] The sampling mechanism includes a sampling tube 15, which is arranged above the conveyor belt 2 and is used to extract the sealing agent placed above the conveyor belt 2;
[0034] A steering mechanism is also provided on one side of the truss 1, and the steering mechanism cooperates with the sampling mechanism. When the steering mechanism drives the sampling tube 15 to rotate above the vessel on the conveyor belt 2, the sampling tube 15 first samples downward and then resets upward. Then the steering mechanism then rotates back 90 degrees to put down the sealing agent that has just been sampled.
[0035] In this embodiment, a container filled with environmentally friendly nickel-free sealing agent is placed above the conveyor belt 2, and a sampling mechanism is provided above the conveyor belt 2. When the sealing agent needs to be extracted, the sampling mechanism squeezes the sampling tube 15 downward, and the sampling tube 15 absorbs the sealing agent inside the container, and then rises again, and turns 90 degrees through the steering mechanism, so that the sampling tube 15 rotates 90 degrees to put down the sealing agent sample just sampled, and then passes it through other machines for detection.
[0036] As a further solution of the present invention, a motor 3 is fixedly installed on one side of the truss 1, and the steering mechanism includes a first gear 4, a second gear 5, a third gear 6 and a fourth gear 7. The first gear 4 is fixedly arranged above the output shaft of the motor 3, the second gear 5 is engaged with the first gear 4, the third gear 6 is engaged with the second gear 5, and the fourth gear 7 is engaged with the third gear 6.
[0037] In this embodiment, the steering mechanism is driven by the motor 3. When steering is required, the output shaft of the motor 3 drives the first gear 4 to rotate, the first gear 4 drives the second gear 5 to rotate, the second gear 5 drives the third gear 6 to rotate, and the third gear 6 drives the fourth gear 7 to rotate.
[0038] As a further solution of the present invention, the steering mechanism further includes a first push block 8, a first limit block 9, a second push block 10 and a second limit block 11, wherein the first push block 8 and the first limit block 9 are both fixedly arranged above the first gear 4, the first limit block 9 is located above the first push block 8, and the angle between the first push block 8 and the first limit block 9 is 45 degrees;
[0039] The second push block 10 and the second limit block 11 are both fixedly arranged above the fourth gear 7. The second limit block 11 is located above the second push block 10, and the angle between the second push block 10 and the second limit block 11 is 45 degrees.
[0040] The first push block 8 is rotatably provided with a cross movement 12 , and the cross movement 12 is rotatably connected to the second push block 10 . The cross movement 12 is rotatably provided on a cross frame, and the cross frame is fixedly connected to one side of the truss 1 .
[0041] In this embodiment, when the first gear 4 drives the fourth gear 7 to rotate through the second gear 5 and the third gear 6, since a group of small gears (the second gear 5 and the third gear 6) are provided to drive the fourth gear 7, the rotation directions of the first gear 4 and the fourth gear 7 are opposite. When the first gear 4 drives the first push block 8 to rotate, one rotation of the first push block 8 will drive the cross movement 12 to rotate 90 degrees. Similarly, one rotation of the second push block 10 will also drive the cross movement 12 to rotate 90 degrees. Since the rotation directions of the first push block 8 and the second push block 10 are opposite, the cross movement 12 can be rotated back and forth.
[0042] As a further solution of the present invention, the steering mechanism further includes a steering shaft 13, which is fixedly arranged at the top of the cross movement 12, and a through slot for the steering shaft 13 to rotate is opened on the truss 1, and the steering shaft 13 is rotatably connected to the truss 1;
[0043] A groove 1301 is provided on the steering shaft 13, and an upper steering plate 14 is slidably provided on the steering shaft 13. A protrusion corresponding to the groove 1301 is provided on the upper steering plate 14, and the protrusion is engaged in the groove 1301. The steering shaft 13 is used to drive the upper steering plate 14 to rotate, and the sampling tube 15 is fixedly passed through and extends to the top of the upper steering plate 14.
[0044] In this embodiment, since the steering shaft 13 is fixedly connected to the cross movement 12, when the cross movement 12 rotates back and forth 90 degrees, the steering shaft 13 also rotates back and forth 90 degrees.
[0045] As a further solution of the present invention, the sampling mechanism further includes a lower deflection plate 16, a sleeve 17, a telescopic rod 18 and a spring 19;
[0046] The lower steering plate 16 is fixedly arranged on the circumferential surface of the steering shaft 13, the sleeve 17 is fixedly arranged on the surface of the lower steering plate 16, one end of the telescopic rod 18 is arranged inside the sleeve 17, the spring 19 is arranged inside the sleeve 17, and a stop plate 1801 is fixedly arranged at the bottom of the telescopic rod 18, the stop plate 1801 is in conflict with the top end of the spring 19, and the top of the telescopic rod 18 is located below the upper steering plate 14.
[0047] In this embodiment, the steering shaft 13 can drive the lower steering plate 16 to rotate back and forth when it rotates back and forth, and the upper steering plate 14 and the lower steering plate 16 both follow the rotation back and forth of the steering shaft 13. At the same time, the upper steering plate 14 can also squeeze the telescopic rod 18 downward, and the abutment plate 1801 at the bottom of the telescopic rod 18 squeezes the spring 19 inside the sleeve 17.
[0048] As a further solution of the present utility model, a first bevel gear 20 is fixedly provided at the bottom of the fourth gear 7, the first bevel gear 20 is meshed with a second bevel gear 21, one end of the second bevel gear 21 is fixedly provided with a first pulley 22, the first pulley 22 is connected to the second pulley 24 through a belt strip 23, one end of the second pulley 24 is fixedly connected to a third bevel gear 25, and the third bevel gear 25 is meshed with a fourth bevel gear 26;
[0049] The second pulley 24 is rotatably connected to the truss 1 .
[0050] In this embodiment, when the fourth gear 7 rotates, it will drive the first bevel gear 20 to rotate. Similarly, the first bevel gear 20 drives the second bevel gear 21, the second bevel gear 21 drives the first pulley 22, the first pulley 22 drives the second pulley 24 through the belt strip 23, the second pulley 24 drives the third bevel gear 25, and the third bevel gear 25 drives the fourth bevel gear 26.
[0051] As a further solution of the present invention, a transmission disk 27 is fixedly provided at the bottom of the fourth bevel gear 26, and the steering shaft 13 is rotatably connected to the transmission disk 27. A support column 28 is fixedly provided on the top of the transmission disk 27, and a squeezing ball 29 is provided inside the support column 28. The squeezing ball 29 is located below the transmission disk 27, and the squeezing ball 29 cooperates with the transmission disk 27. A cylinder 30 is fixedly provided on the surface of the support column 28, and the output end of the cylinder 30 is slidably matched with the sampling tube 15 through a piston.
[0052] In this embodiment, the fourth bevel gear 26 drives the transmission disc 27 while continuously rotating. Since the transmission disc 27 has a semi-convex structure, when the transmission disc 27 rotates continuously, one side of the protrusion contacts the squeezing ball 29, thereby pressing the squeezing ball 29 downward. At this time, the squeezing ball 29 moves downward, and the squeezing ball 29 presses the upper deflection plate 14 downward through the support column 28, thereby causing the upper deflection plate 14 to squeeze the sampling tube 15 downward. When the sampling tube 15 just rotates to above the vessel on the conveyor belt 2, the upper deflection plate 14 squeezes the sampling tube 15, causing the sampling head of the sampling tube 15 to extend into the interior of the vessel for sampling. At this time, the output end of the cylinder 30 retracts inward, and the output end of the cylinder 30 drives the piston upward, so that a negative pressure is formed inside the sampling tube 15. At this time, the sealing agent inside the vessel is sucked into the interior of the sampling tube 15 through the sampling tube 15.
[0053] It should be noted that at this time, the upper deflection plate 14 will push the telescopic rod 18 downward while driving the sampling tube 15 downward. The abutment plate 1801 at the bottom of the telescopic rod 18 will press the spring 19 inside the sleeve 17, so that the spring 19 is filled with elastic potential energy for restoration.
[0054] When the transmission disc 27 continues to rotate until the side without the protrusion contacts the squeezing ball 29, the cooperation between the transmission disc 27 and the squeezing ball 29 disappears, and the squeezing of the spring 19 disappears, which will quickly push the telescopic rod 18 upward, and similarly push the upper steering plate 14, so that the sampling tube 15 will also move upward after the sampling is completed, and then continue to undergo a 90-degree turn. After the turn is completed, the telescopic end of the cylinder 30 is pushed outward, and the piston pushes the sealing agent to be discharged, and the sealing agent just sampled is transported to the detection machine for detection.
[0055] The above embodiments are exemplary rather than restrictive, so any technical solution of the present invention that can be implemented in other specific forms without departing from the spirit or basic features of the present invention is included in the present invention.
Claims
1. A component detection and sampling device for an environmentally friendly nickel-free sealing agent, characterized in that: The component detection and sampling device for the environmentally friendly nickel-free sealing agent comprises a truss (1) and a conveyor belt (2) arranged on the truss (1), and a sampling mechanism is arranged above the conveyor belt (2); The sampling mechanism comprises a sampling tube (15), the sampling tube (15) is arranged above the conveyor belt (2), and the sampling tube (15) is used to extract the sealing agent placed above the conveyor belt (2); A steering mechanism is also provided on one side of the truss (1), and the steering mechanism cooperates with the sampling mechanism. When the steering mechanism drives the sampling tube (15) to rotate above the container on the conveyor belt (2), the sampling tube (15) first samples downward and then resets upward. Then, the steering mechanism rotates back 90 degrees to put down the sealing agent that has just been sampled.
2. The component detection and sampling device for an environmentally friendly nickel-free sealing agent according to claim 1, characterized in that: A motor (3) is fixedly mounted on one side of the truss (1); the steering mechanism comprises a first gear (4), a second gear (5), a third gear (6) and a fourth gear (7); the first gear (4) is fixedly arranged above the output shaft of the motor (3); the second gear (5) is meshed with the first gear (4); the third gear (6) is meshed with the second gear (5); and the fourth gear (7) is meshed with the third gear (6).
3. The component detection and sampling device of an environmentally friendly nickel-free sealing agent according to claim 2, characterized in that: The steering mechanism further comprises a first push block (8), a first limit block (9), a second push block (10) and a second limit block (11), wherein the first push block (8) and the first limit block (9) are both fixedly arranged above the first gear (4), the first limit block (9) is located above the first push block (8), and the angle between the first push block (8) and the first limit block (9) is 45 degrees; The second push block (10) and the second limit block (11) are both fixedly arranged above the fourth gear (7), the second limit block (11) is located above the second push block (10), and the angle between the second push block (10) and the second limit block (11) is 45 degrees; The first push block (8) is rotatably provided with a cross movement (12), and the cross movement (12) is rotatably connected to the second push block (10). The cross movement (12) is rotatably provided on a cross frame, and the cross frame is fixedly connected to one side of the truss (1).
4. The component detection and sampling device for an environmentally friendly nickel-free sealing agent according to claim 3, characterized in that: The steering mechanism further comprises a steering shaft (13), the steering shaft (13) being fixedly arranged at the top end of the cross movement (12), the truss (1) being provided with a through slot for the steering shaft (13) to rotate, and the steering shaft (13) being rotatably connected to the truss (1); A groove (1301) is provided on the steering shaft (13), an upper steering plate (14) is slidably provided on the steering shaft (13), a protrusion corresponding to the groove (1301) is provided on the upper steering plate (14), and the protrusion is engaged in the groove (1301). The steering shaft (13) is used to drive the upper steering plate (14) to rotate, and the sampling tube (15) is fixedly passed through and extends above the upper steering plate (14).
5. The component detection and sampling device for an environmentally friendly nickel-free sealing agent according to claim 4, characterized in that: The sampling mechanism further comprises a lower deflection plate (16), a sleeve (17), a telescopic rod (18) and a spring (19); The lower steering plate (16) is fixedly arranged on the peripheral surface of the steering shaft (13), the sleeve (17) is fixedly arranged on the surface of the lower steering plate (16), one end of the telescopic rod (18) is arranged inside the sleeve (17), the spring (19) is arranged inside the sleeve (17), and a support plate (1801) is fixedly arranged at the bottom of the telescopic rod (18), the support plate (1801) is in contact with the top end of the spring (19), and the top of the telescopic rod (18) is located below the upper steering plate (14).
6. The component detection and sampling device for an environmentally friendly nickel-free sealing agent according to claim 2, characterized in that: A first bevel gear (20) is fixedly provided at the bottom of the fourth gear (7), the first bevel gear (20) is meshed with a second bevel gear (21), one end of the second bevel gear (21) is fixedly provided with a first pulley (22), the first pulley (22) is connected to a second pulley (24) via a belt strip (23), one end of the second pulley (24) is fixedly connected to a third bevel gear (25), and the third bevel gear (25) is meshed with a fourth bevel gear (26); The second pulley (24) is rotatably connected to the truss (1).
7. The component detection and sampling device for an environmentally friendly nickel-free sealing agent according to claim 6, characterized in that: A transmission disc (27) is fixedly provided at the bottom of the fourth bevel gear (26), and the steering shaft (13) is rotatably connected to the transmission disc (27). A support column (28) is fixedly provided at the top of the transmission disc (27), and a squeezing ball (29) is provided inside the support column (28). The squeezing ball (29) is located below the transmission disc (27) and cooperates with the transmission disc (27). A cylinder (30) is fixedly provided on the surface of the support column (28), and an output end of the cylinder (30) is slidably cooperated with the sampling tube (15) through a piston.