Electrical property testing machine

By designing an electrical performance tester with multiple test modules, the problem that existing equipment cannot be tested quickly and accurately is solved, automated testing is realized, and production efficiency and site utilization are improved.

CN223217628UActive Publication Date: 2025-08-12SHANGHAI AUTOBOX AUTO ENG CO LTD
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Patent Information

Application Number
CN202421282581.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-08-12
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

Existing motor and electrical performance testing equipment cannot meet the needs of fast and accurate testing, and the automation control is complex and costly.

Method used

An electrical performance testing machine was designed, including bottom parts, support frame modules, lifting platform modules, grounding test modules, three-phase resistance test modules, 24pin low-voltage test modules, compression modules and conveying lines. The entire equipment is installed on the transportation line to realize automated testing and eliminate the transfer steps.

Benefits of technology

It improves site utilization, reduces energy consumption, improves production efficiency, and achieves fast and accurate electrical performance testing.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides an electrical performance testing machine which comprises a bottom part, a support frame module is arranged above the bottom part, a lifting platform module is arranged on the support frame module, and a grounding testing module, a three-phase resistance testing module, a 24-pin low-voltage testing module, a pressing module, a conveying line and a tray tool are arranged on the lifting platform module. The bottom part is used for fixing and supporting the whole equipment, and the supporting frame module is used for providing a supporting frame for the lifting platform module to move in the Z direction. The beneficial effects of the utility model are that the whole equipment is erected on a transport line, and products on the transport line are directly and automatically tested, so that the transfer step is omitted, the field utilization rate is improved, and the production cost is reduced. The energy consumption is reduced and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of electrical performance testing, in particular to an electrical performance testing machine. Background Art

[0002] Motor electrical performance testing is a crucial step in the motor assembly process. Rapid and accurate testing is crucial for ensuring motor production quality. Since the beginning of the 21st century, China's automotive industry has experienced rapid growth, with hundreds of new models released annually. As a core component of new energy vehicles, rapid and accurate electrical performance testing is crucial for improving product quality while ensuring production precision.

[0003] Patent 1: A static electrical performance tester (publication number: CN209387818U). This utility model discloses a static electrical performance tester, comprising an ammeter, a voltmeter, and a buzzer. The voltmeter is arranged at the bottom of the ammeter. A groove is provided on the outer surface of the ammeter. An observation window is fitted on the inner side of the groove. A slide is provided on the upper end of the observation window. A limiting component is embedded in the inner side of the slide. A pointer is provided at the rear end of the observation window. A parameter mark is provided at the bottom end of the pointer. Storage boxes are welded to both ends of the ammeter. A wire clamp is provided on the inner side of the storage box. A control button is provided below the storage box. The beneficial effects of this utility model are that it can limit the qualified parameters of the circuit, improve the measurement speed, facilitate the storage of the wire clamp, facilitate portability, and improve the protection of the observation window. However, it cannot meet the test process requirements of the motor.

[0004] Patent 2: An Electrical Performance Testing Mechanism for a Filter Tester (Publication No.: CN212749077U). This utility model discloses an electrical performance testing mechanism for a filter tester. The electrical performance testing mechanism for a filter tester comprises a lower testing mechanism and an upper testing mechanism mounted on an equipment stand. The lower testing mechanism comprises a four-terminal test socket, while the upper testing mechanism comprises a photoelectric sensing mechanism, a downward pressure mechanism, an air blowing mechanism, and a fixed seat. The photoelectric sensing mechanism comprises a photoelectric sensor, an optical encoder, and a flat key. The downward pressure mechanism comprises a motor, a sliding mechanism, a cylinder mounted on the sliding mechanism, a linear bearing, and an insertion nozzle. The motor drives a cam to rotate, which in turn drives a cam bearing follower to rotate. The linear bearing drives the insertion nozzle to insert into the four-terminal test socket and press against the component. The cylinder actuates to attract and hold the component for testing. When the sensor senses that a component has reached its slot, the upper testing mechanism activates, driven by a stepper motor, and presses downward, pressing the insertion nozzle against the component. The downward pressure of the upper test terminal is driven by the stepper motor, providing flexible and reliable operation. However, this mechanism has structural loads and has purchased parts such as motors and linear bearings, which makes the automation control of the entire equipment complex and costly. Utility Model Content

[0005] In order to overcome the above problems existing in the prior art, the utility model provides an electrical performance testing machine.

[0006] The utility model discloses an electrical performance testing machine, comprising a bottom component, a support frame module is arranged above the bottom component, a lifting platform module is arranged on the support frame module, a grounding test module, a three-phase resistance test module, a 24-pin low-voltage test module, a pressing module, a conveyor line and a pallet tooling are arranged on the lifting platform module, the bottom component is used for fixed support of the entire device, the support frame module is used for providing a support frame for the lifting platform module to move in the Z direction, the lifting platform module moves along the Z direction on the support frame module, and is a carrier of the grounding test module, the three-phase resistance test module, the 24-pin low-voltage test module and the pressing module, the grounding test module is used for grounding a test workpiece, the three-phase resistance test module and the 24-pin low-voltage test module are used for providing test power to the test workpiece, the pressing module is used for fixing and pressing the test workpiece, the conveyor line is used for transporting products, and the pallet tooling (9) is used for being tested.

[0007] On this basis, a fixed base is provided above the bottom component, and a lifting mechanism is provided above the fixed base. The lifting mechanism is used to lift the tray to the working position.

[0008] On this basis, the support frame module includes a support column, a first cylinder, a buffer, a slider, a linear slide rail, a first cylinder mounting seat, a buffer mounting seat, a first sensor, a second sensor and a clip. The support column is arranged on a fixed base, and the support column is "H"-shaped. The first cylinder is mounted on the upper middle side of the support column through the first cylinder mounting seat, and the buffer is mounted on the lower middle side of the support column through the buffer mounting seat. The linear slide rail is vertically mounted on the support column, the slider is arranged on the linear slide rail, and the first sensor and the second sensor are installed on the side of the support column. A buffer clip is installed on the support column, and the buffer clip is arranged parallel to the linear slide rail.

[0009] On this basis, the lifting platform module includes a lifting platform frame, a drag chain, a first limit block, a drag chain bracket, a wire clip, an induction bracket and an anti-fall mechanism. The lifting platform frame is connected to the slider, the drag chain is installed on the support column, and the drag chain is connected to the lifting platform frame through the drag chain bracket. A first limit block is provided on the side of the lifting platform frame, a wire clip and an induction bracket are provided on the lifting platform frame, and the anti-fall mechanism is installed under the lifting platform frame.

[0010] On this basis, the grounding test module includes a grounding test mounting plate, a grounding test cylinder, a grounding joint mounting plate, a grounding joint, a third sensor detection body, a third sensor and a grounding module line card. The grounding test mounting plate is connected to the lifting platform frame, the grounding test cylinder is installed on the grounding test mounting plate, the grounding joint is installed on the telescopic plate of the grounding test cylinder through the grounding joint mounting plate, the third sensor detection body and the third sensor are installed on the grounding joint, and the grounding module line card is installed on the grounding joint mounting plate.

[0011] On this basis, the three-phase resistance test module includes a three-phase resistance test mounting plate, a three-phase resistance test cylinder, a three-phase resistance head mounting plate, a fourth sensor mounting bracket, a fourth sensor group and a three-phase resistance test connector group. The three-phase resistance test mounting plate is connected to the lifting platform frame, the three-phase resistance test cylinder is installed on the three-phase resistance test mounting plate, the three-phase resistance head mounting plate is installed on the telescopic plate of the three-phase resistance test cylinder, the fourth sensor group is installed on the three-phase resistance head mounting plate through the fourth sensor mounting bracket, and the three-phase resistance test connector group is installed on the three-phase resistance head mounting plate.

[0012] On this basis, the 24pin low-pressure test module includes a 24pin low-pressure test first mounting plate, a 24pin low-pressure test second mounting plate, a 24pin low-pressure test cylinder, a 24pin low-pressure head mounting plate, an adjustment plate, a 24pin low-pressure head, a fifth sensor bracket, a fifth sensor and a fifth sensor detection body. The 24pin low-pressure test first mounting plate is connected to the lifting platform frame, the 24pin low-pressure test second mounting plate is installed on the 24pin low-pressure test first mounting plate, the 24pin low-pressure test cylinder is installed on the 24pin low-pressure test second mounting plate, and the 24pin low-pressure head mounting plate is installed on the telescopic plate of the 24pin low-pressure test cylinder; the 24pin low-pressure head is installed on the 24pin low-pressure head mounting plate through the adjustment plate, the fifth sensor is installed on the 24pin low-pressure head mounting plate through the fifth sensor bracket, and the fifth sensor detection body is installed on the 24pin low-pressure head.

[0013] On this basis, the clamping module includes a push rod, a fixed rod, a fixed seat, a compression spring, a pressure head and a second limit block. The push rod is connected to the lifting platform frame, the fixed rod is installed on the fixed seat, the compression spring is installed between the fixed seat and the push rod, the pressure head is installed at the lower end of the push rod, and the second limit block is installed at the upper end of the push rod.

[0014] On this basis, the anti-fall mechanism includes an anti-fall cylinder mounting seat, an anti-fall mechanism latch rod, a fifth sensor detection body, an anti-fall cylinder and a sixth sensor. The anti-fall cylinder mounting seat is connected to the lifting platform frame, the anti-fall cylinder is installed on the anti-fall cylinder mounting seat, the anti-fall mechanism latch rod is connected to the anti-fall cylinder, the fifth sensor detection body is installed on the anti-fall mechanism latch rod, and the sixth sensor is installed on the anti-fall cylinder mounting seat.

[0015] Compared with the existing technology, the beneficial effects of the present invention are: the entire equipment is set up on the transportation line, and the products on the transportation line are directly automated tested, eliminating the transfer step, improving site utilization, reducing energy consumption, and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a structural diagram of the utility model electrical performance testing machine;

[0017] Figure 2 This is a schematic diagram of the fixed base and jacking mechanism structure of the utility model Figure 2

[0018] Figure 3 This is a schematic diagram of the structure of the support frame module of the utility model;

[0019] Figure 4 This is a schematic diagram of the modular structure of the lifting platform of the utility model;

[0020] Figure 5 This is a schematic diagram of the structure of the grounding test module of the utility model;

[0021] Figure 6 This is a schematic diagram of the structure of the three-phase resistance test module of the utility model;

[0022] Figure 7 This is a schematic diagram of the structure of the 24-pin low-voltage test module of the utility model;

[0023] Figure 8 This is a schematic diagram of the structure of the compacting module of the utility model;

[0024] Figure 9 This is a schematic diagram of the structure of the anti-fall mechanism of the utility model;

[0025] Figure 10 This is a schematic diagram of the structure of the conveyor line of the utility model;

[0026] Figure 11 This is a schematic diagram of the pallet tooling structure of the utility model;

[0027] In the figure: 1, bottom component, 1-1, fixed base, 1-2, lifting mechanism;

[0028] 2. Support frame module, 2-1. Support column, 2-2. First cylinder, 2-3. Buffer, 2-4. Slider, 2-5. Second linear slide, 2-6. First cylinder mounting seat, 2-7. Buffer mounting seat, 2-8. First sensor, 2-9. Second sensor, 2-10. Buckle;

[0029] 3. Lifting platform module, 3-1. Lifting platform frame, 3-2. Drag chain, 3-3. First limit block, 3-4. Drag chain bracket, 3-5. Wire clip, 3-6. Induction bracket, 3-7. Anti-fall mechanism, 3-7-1. Anti-fall cylinder mounting base, 3-7-2. Anti-fall mechanism latch rod, 3-7-3. Fifth sensor detection body, 3-7-4. Anti-fall cylinder, 3-7-5. Sixth sensor;

[0030] 4. Grounding test module, 4-1. Grounding test mounting plate, 4-2. Grounding test cylinder, 4-3. Grounding connector mounting plate, 4-4. Grounding connector, 4-5. Third sensor detection body, 4-6. Third sensor, 4-7. Grounding module line card;

[0031] 5. Three-phase resistance test module, 5-1. Three-phase resistance test mounting plate, 5-2. Three-phase resistance test cylinder, 5-3. Three-phase resistance head mounting plate, 5-4. Fourth sensor mounting bracket, 5-5. Fourth sensor group, 5-6. Three-phase resistance test connector group;

[0032] 6. 24-pin low-pressure test module, 6-1. 24-pin low-pressure test first mounting plate, 6-2. 24-pin low-pressure test second mounting plate, 6-3. 24-pin low-pressure test cylinder, 6-4. 24-pin low-pressure head mounting plate, 6-5. Adjustment plate, 6-6. 24-pin low-pressure head, 6-7. Fifth sensor bracket, 6-8. Fifth sensor, 6-9. Fifth sensor detection body;

[0033] 7. Compression module, 7-1. Ejector rod, 7-2. Fixing rod, 7-3. Fixing seat, 7-4. Compression spring, 7-5. Press head, 7-6. Second limit block;

[0034] 8. Conveyor line;

[0035] 9. Pallet tooling. DETAILED DESCRIPTION

[0036] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0037] The utility model discloses an electrical performance tester, referring to Figure 1, including a bottom component 1, a support frame module 2 is arranged above the bottom component 1, a lifting platform module 3 is arranged on the support frame module 2, a grounding test module 4, a three-phase resistance test module 5, a 24pin low-voltage test module 6 and a clamping module 7 are arranged on the lifting platform module 3, the bottom component 1 is used for fixed support of the entire equipment, the support frame module 2 is used to provide a support frame for the lifting platform module 3 to move in the Z direction, the lifting platform module 3 moves along the Z direction on the support frame module 2, and is a carrier of the grounding test module 4, the three-phase resistance test module 5, the 24pin low-voltage test module 6 and the clamping module 7, the grounding test module 4 is used to ground the test workpiece, the three-phase resistance test module 5 and the 24pin low-voltage test module 6 are used to provide test power to the test workpiece, and the clamping module 7 is used to fix and clamp the test workpiece to prevent the workpiece movement from affecting the docking of the test module, reference Figure 10 and Figure 11 The conveyor line 8 is the main conveying module of the external production line. The pallet tooling 9 is set on the conveyor line 8 and is used to fix the workpiece on the external production line.

[0038] refer to Figure 2 A fixed base 1-1 is provided above the bottom part 1, and a lifting mechanism 1-2 is provided above the fixed base 1-1 for lifting the pallet tooling 9 to the working position. Figure 3 The support frame module 2 includes a support column 2-1, a first cylinder 2-2, a buffer 2-3, a slider 2-4, a linear slide rail 2-5, a first cylinder mounting seat 2-6, a buffer mounting seat 2-7, a first sensor 2-8, a second sensor 2-9 and a buckle 2-10. The support column 2-1 is arranged on the fixed base 1-1. The support column 2-1 is "H"-shaped and is the frame part of the support frame module 2. The first cylinder 2-2 is installed on the middle upper side of the support column 2-1 through the first cylinder mounting seat 2-6 to provide power for the lifting platform module 3 to move up and down. The buffer 2-3 is installed on the middle lower side of the support column 2-1 through the buffer mounting seat 2-7 to provide power for the lifting platform module 3 to move down to the specified position. For buffering, the linear slide 2-5 is vertically installed on the supporting column 2-1, which is used to provide a sliding track for the slider 2-4. The slider 2-4 is set on the linear slide 2-5. The first sensor 2-8 and the second sensor 2-9 are installed on the side of the supporting column 2-1. The first sensor 2-8 is installed above the second sensor 2-9. The first sensor 2-8 is used to detect whether the lifting platform module 3 is in the upper position of the support frame module 2. The second sensor 2-9 is used to detect whether the lifting platform module 3 is in the lower position of the support frame module 2. A buffer buckle 2-10 is installed on the supporting column 2-1. The buffer buckle 2-10 is set parallel to the linear slide 2-5. The buffer buckle 2-10 is used to provide an anti-fall buckle for the lifting platform module 3.

[0039] refer to Figure 4The lifting platform module 3 includes a lifting platform frame 3-1, a drag chain 3-2, a first limit block 3-3, a drag chain bracket 3-4, a line card 3-5, an induction bracket 3-6 and an anti-fall mechanism 3-7. The lifting platform frame 3-1 is connected to the slider 2-4. The lifting platform frame 3-1 is the rack part of the lifting platform module 3. The drag chain 3-2 is installed on the supporting column 2-1. The drag chain 3-2 is connected to the lifting platform frame 3-1 through the drag chain bracket 3-4 and rises and falls with the lifting platform frame 3-1. The drag chain 3-2 is used to provide protection for all cables and air pipes of the lifting platform module 3. By connecting with the drag chain bracket 3-4 is connected to the lifting platform frame 3-1. A first limit block 3-3 is provided on the side of the lifting platform frame 3-1 to provide a position limit for the lifting platform module 3 when it is performing an upward movement. A wire card 3-5 and a sensing bracket 3-6 are provided on the lifting platform frame 3-1. The wire card 3-5 provides a fixing function for the cables and air pipes of the lifting platform module 3. The sensing bracket 3-6 is a signal detection body for the first sensor 2-8 and the second sensor 2-9 when the lifting platform module 3 is performing a lifting movement. The anti-fall mechanism 3-7 is installed under the lifting platform frame 3-1 and is used for the anti-fall function of the lifting platform module 3 when it stops.

[0040] refer to Figure 5 The grounding test module 4 includes a grounding test mounting plate 4-1, a grounding test cylinder 4-2, a grounding joint mounting plate 4-3, a grounding joint 4-4, a third sensor detection body 4-5, a third sensor 4-6 and a grounding module line card 4-7. The grounding test mounting plate 4-1 is the frame part of the grounding test module 4. The grounding test mounting plate 4-1 is connected to the lifting platform frame 3-1. The grounding test cylinder 4-2 is mounted on the grounding test mounting plate 4-1, which is used to provide power for the grounding joint 4-4 to connect and disconnect the workpiece. The grounding joint 4-4 is mounted on the telescopic plate of the grounding test cylinder 4-2 through the grounding joint mounting plate 4-3. The grounding joint 4-4 is equipped with a third sensor detection body 4-5 and a third sensor 4-6. The third sensor 4-6 is used for detecting whether the grounding joint 4-4 is connected in place. The third sensor detection body 4-5 is the detection body of the third sensor 4-6. The grounding module line card 4-7 is mounted on the grounding joint mounting plate 4-3, which is used to organize and fix all cables and air pipes of the grounding test module 4.

[0041] refer to Figure 6The three-phase resistance test module 5 includes a three-phase resistance test mounting plate 5-1, a three-phase resistance test cylinder 5-2, a three-phase resistance head mounting plate 5-3, a fourth sensor mounting bracket 5-4, a fourth sensor group 5-5 and a three-phase resistance test connector group 5-6. The three-phase resistance test mounting plate 5-1 is the frame part of the three-phase resistance test module 5. The three-phase resistance test mounting plate 5-1 is connected to the lifting platform frame 3-1. The three-phase resistance test cylinder 5-2 is installed on the three-phase resistance test mounting plate 5-1, which is used to provide power for the three-phase resistance test connector group 5-6 to connect and disconnect the workpiece. The three-phase resistance head mounting plate 5-3 is installed on the telescopic plate of the three-phase resistance test cylinder 5-2. The fourth sensor group 5-5 is installed on the three-phase resistance head mounting plate 5-3 through the fourth sensor mounting bracket 5-4, which is used for the access detection of the three-phase resistance test connector group 5-6. The three-phase resistance test connector group 5-6 is installed on the three-phase resistance head mounting plate 5-3.

[0042] refer to Figure 7 , the 24pin low-pressure test module 6 includes a 24pin low-pressure test first mounting plate 6-1, a 24pin low-pressure test second mounting plate 6-2, a 24pin low-pressure test cylinder 6-3, a 24pin low-pressure head mounting plate 6-4, an adjustment plate 6-5, a 24pin low-pressure head 6-6, a fifth sensor bracket 6-7, a fifth sensor 6-8 and a fifth sensor detection body 6-924pin low-pressure test first mounting plate 6-1 is connected to the lifting platform frame 3-1, the 24pin low-pressure test first mounting plate 6-1 is the rack part of the 24pin low-pressure test module 6, the 24pin low-pressure test second mounting plate 6-2 is installed on the 24pin low-pressure test first mounting plate 6-1, and is used to adjust the docking angle of the 24pin low-pressure head 6-6, and the 24pin low-pressure test cylinder 6-3 is installed On the second mounting plate 6-2 of the 24pin low-pressure test, it is used to provide power for the 24pin low-pressure head 6-6 to connect and disconnect the workpiece. The 24pin low-pressure head mounting plate 6-4 is installed on the telescopic plate of the 24pin low-pressure test cylinder 6-3; the 24pin low-pressure head 6-6 is installed on the 24pin low-pressure head mounting plate 6-4 through the adjustment plate 6-5, and the adjustment plate 6-5 is used to provide adjustment for the docking of the 24pin low-pressure head 6-6. The fifth sensor 6-8 is installed on the 24pin low-pressure head mounting plate 6-4 through the fifth sensor bracket 6-7. The fifth sensor 6-8 is used for detecting the connection of the 24pin low-pressure head 6-6. The fifth sensor detection body 6-9 is installed on the 24pin low-pressure head 6-6. The fifth sensor detection body 6-9 serves as the detection body of the fifth sensor 6-8.

[0043] refer to Figure 8The clamping module 7 includes a push rod 7-1, a fixed rod 7-2, a fixed seat 7-3, a compression spring 7-4, a pressure head 7-5 and a second limit block 7-6. The push rod 7-1 is connected to the lifting platform frame 3-1, and the fixed rod 7-2 is installed on the fixed seat 7-3 to install the tightening module 7 on the lifting platform module 3. The compression spring 7-4 is installed between the fixed seat 7-3 and the push rod 7-1 to provide downward pressure for the pressure head 7-5. The pressure head 7-5 is installed at the lower end of the push rod 7-1. The second limit block 7-6 is installed at the upper end of the push rod 7-1 to prevent the push rod 7-1 from popping out of the fixed seat 7-3 when the compression spring 7-4 resets it.

[0044] refer to Figure 9 The anti-fall mechanism 3-7 includes an anti-fall cylinder mounting seat 3-7-1, an anti-fall mechanism latch rod 3-7-2, a fifth sensor detection body 3-7-3, an anti-fall cylinder 3-7-4 and a sixth sensor 3-7-5. The anti-fall cylinder mounting seat 3-7-1 is connected to the lifting platform frame 3-1. The anti-fall cylinder 3-7-4 is installed on the anti-fall cylinder mounting seat 3-7-1, and is used to provide power for the extension and retraction of the anti-fall mechanism latch rod 3-7-2. The anti-fall mechanism latch rod 3-7-2 is connected to the anti-fall cylinder 3-7-4, and is used to insert the buckle 2-10 to prevent the lifting platform module 3 from falling. The fifth sensor detection body 3-7-3 is installed on the anti-fall mechanism latch rod 3-7-2. The sixth sensor 3-7-5 is installed on the anti-fall cylinder mounting seat 3-7-1, and is used for detecting the position of the anti-fall mechanism latch rod 3-7-2 when it is extended.

[0045] The working principle of this utility model is:

[0046] In the first step, the first sensor 2-8 has a signal, and the tooling tray 9 carries the workpiece through the conveyor line 8 into the electrical performance testing machine. After arriving at the position, the tray conveyor line 8 stops;

[0047] In the second step, the first cylinder 2-2 starts to push the lifting platform module 3 downward. When the second sensor 2-9 has a signal, the first cylinder 2-2 stops pushing. At this time, the clamping module 7 contacts the workpiece and the compression spring 7-4 is in a compressed state.

[0048] In the third step, the grounding test cylinder 4-2 starts to push the grounding connector 4-4 out. When the third sensor 4-6 sends a signal, the grounding test cylinder 4-2 stops pushing. At this time, the grounding connector 4-4 is docked.

[0049] Step 4: The three-phase resistance test cylinder 5-2 starts to push the three-phase resistance test connector group 5-6 out. When the fourth sensor group 5-5 has a signal, the three-phase resistance test cylinder 5-2 stops pushing. At this time, the three-phase resistance test connector group 5-6 is docked.

[0050] Step 5: The 24-pin low-pressure test cylinder 6-3 starts to push the 24-pin low-pressure head 6-6 out. When the fifth sensor 6-8 has a signal, the 24-pin low-pressure test cylinder 6-3 stops pushing. At this time, the 24-pin low-pressure head 6-6 is docked.

[0051] Step 6: After all three sets of connectors are docked, the test begins. After the electrical performance test is completed, the 24-pin low-voltage test cylinder 6-3 begins to pull the 24-pin low-voltage head 6-6 back. When there is no signal from the fifth sensor 6-8, the 24-pin low-voltage test cylinder 6-3 stops pulling, and the 24-pin low-voltage head 6-6 is disconnected.

[0052] Step 7: The three-phase resistance test cylinder 5-2 starts to pull the three-phase resistance test connector group 5-6 back. When there is no signal from the fourth sensor group 5-5, the three-phase resistance test cylinder 5-2 stops pulling, and the three-phase resistance test connector group 5-6 is disconnected.

[0053] In the eighth step, the grounding test cylinder 4-2 starts to pull the grounding connector 4-4 back. When there is no signal from the third sensor 4-6, the grounding test cylinder 4-2 stops pulling, and the grounding connector 4-4 is disconnected.

[0054] In the ninth step, the first cylinder 2-2 starts to pull the lifting platform module 3 upward. When the first sensor 2-8 receives a signal, the first cylinder 2-2 stops pulling.

[0055] In the tenth step, the first sensor 2-8 has a signal, the tooling tray 9 carries the workpiece out of the electrical performance testing machine through the conveyor line, and the next tooling tray carries the workpiece into the machine.

[0056] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "two ends", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0057] In the present invention, unless otherwise clearly stipulated and limited, the terms "install", "set", "connect", "fix", "screw", "place" and other terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.

[0058] The foregoing description shows and describes preferred embodiments of the present invention. As previously mentioned, it should be understood that the present invention is not limited to the form disclosed herein and should not be construed as excluding other embodiments. Instead, the present invention can be used in various other combinations, modifications, and environments and can be modified within the scope of the present invention as taught herein or through the techniques or knowledge of the relevant art. Modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention are intended to be protected by the claims appended hereto.

Claims

1. An electrical performance tester, comprising a bottom component (1), characterized in that: A support frame module (2) is provided above the bottom component (1), a lifting platform module (3) is provided on the support frame module (2), and a grounding test module (4), a three-phase resistance test module (5), a 24-pin low-voltage test module (6), a pressing module (7), a conveying line (8) and a pallet tooling (9) are provided on the lifting platform module (3); The bottom part (1) is used for fixing and supporting the whole device. The support frame module (2) is used to provide a support frame for the lifting platform module (3) to move in the Z direction. The lifting platform module (3) moves along the Z direction on the support frame module (2) and serves as a carrier for the grounding test module (4), the three-phase resistance test module (5), the 24-pin low-voltage test module (6) and the pressing module (7). The grounding test module (4) is used to perform grounding processing on the test workpiece. The three-phase resistance test module (5) and the 24-pin low-voltage test module (6) are used to provide test power to the test workpiece. The pressing module (7) is used to fix and press the test workpiece. The conveyor line (8) is used to transport products. The tray tool (9) is used for being tested.

2. The electrical performance tester according to claim 1, characterized in that: A fixed base (1-1) is provided above the bottom component (1), and a lifting mechanism (1-2) is provided above the fixed base (1-1).

3. The electrical performance tester according to claim 2, characterized in that: The support frame module (2) comprises a support column (2-1), a first cylinder (2-2), a buffer (2-3), a slider (2-4), a linear slide rail (2-5), a first cylinder mounting seat (2-6), a buffer mounting seat (2-7), a first sensor (2-8), a second sensor (2-9) and a buckle (2-10); the support column (2-1) is arranged on a fixed base (1-1); the support column (2-1) is in an "H" shape; the first cylinder (2-2) is mounted on the support column (2-1) via the first cylinder mounting seat (2-6); 1) on the middle upper side, the buffer (2-3) is installed on the middle lower side of the support column (2-1) through the buffer mounting seat (2-7), the linear slide rail (2-5) is vertically installed on the support column (2-1), the slider (2-4) is arranged on the linear slide rail (2-5), a first sensor (2-8) and a second sensor (2-9) are installed on the side of the support column (2-1), and a slow buckle (2-10) is installed on the support column (2-1), and the slow buckle (2-10) is arranged parallel to the linear slide rail (2-5).

4. The electrical performance tester according to claim 3, characterized in that: The lifting platform module (3) comprises a lifting platform frame (3-1), a drag chain (3-2), a first limit block (3-3), a drag chain bracket (3-4), a line clip (3-5), an induction bracket (3-6) and an anti-fall mechanism (3-7); the lifting platform frame (3-1) is connected to a slider (2-4); the drag chain (3-2) is installed on the supporting column (2-1); the drag chain (3-2) is connected to the lifting platform frame (3-1) via the drag chain bracket (3-4); a first limit block (3-3) is provided on the side of the lifting platform frame (3-1); a line clip (3-5) and an induction bracket (3-6) are provided on the lifting platform frame (3-1); and the anti-fall mechanism (3-7) is installed below the lifting platform frame (3-1).

5. The electrical performance tester according to claim 1, characterized in that: The grounding test module (4) comprises a grounding test mounting plate (4-1), a grounding test cylinder (4-2), a grounding joint mounting plate (4-3), a grounding joint (4-4), a third sensor detection body (4-5), a third sensor (4-6) and a grounding module line card (4-7); the grounding test mounting plate (4-1) is connected to the lifting platform frame (3-1); the grounding test cylinder (4-2) is mounted on the grounding test mounting plate (4-1); the grounding joint (4-4) is mounted on the telescopic plate of the grounding test cylinder (4-2) via the grounding joint mounting plate (4-3); the third sensor detection body (4-5) and the third sensor (4-6) are mounted on the grounding joint (4-4); and the grounding module line card (4-7) is mounted on the grounding joint mounting plate (4-3).

6. The electrical performance tester according to claim 4, characterized in that: The three-phase resistance test module (5) comprises a three-phase resistance test mounting plate (5-1), a three-phase resistance test cylinder (5-2), a three-phase resistance head mounting plate (5-3), a fourth sensor mounting bracket (5-4), a fourth sensor group (5-5) and a three-phase resistance test connector group (5-6); the three-phase resistance test mounting plate (5-1) is connected to a lifting platform frame (3-1); the three-phase resistance test cylinder (5-2) is mounted on the three-phase resistance test mounting plate (5-1); the three-phase resistance head mounting plate (5-3) is mounted on a telescopic plate of the three-phase resistance test cylinder (5-2); the fourth sensor group (5-5) is mounted on the three-phase resistance head mounting plate (5-3) via the fourth sensor mounting bracket (5-4); and the three-phase resistance test connector group (5-6) is mounted on the three-phase resistance head mounting plate (5-3).

7. The electrical performance tester according to claim 4, characterized in that: The 24-pin low-pressure test module (6) comprises a 24-pin low-pressure test first mounting plate (6-1), a 24-pin low-pressure test second mounting plate (6-2), a 24-pin low-pressure test cylinder (6-3), a 24-pin low-pressure head mounting plate (6-4), an adjustment plate (6-5), a 24-pin low-pressure head (6-6), a fifth sensor bracket (6-7), a fifth sensor (6-8) and a fifth sensor detection body (6-9). The 24-pin low-pressure test first mounting plate (6-1) is connected to the lifting platform frame (3-1), and the 24-pin low-pressure test second mounting plate (6-2) is installed on the 24-pin low-pressure test first mounting plate. The 24-pin low-pressure test cylinder (6-3) is mounted on the 24-pin low-pressure test second mounting plate (6-2), and the 24-pin low-pressure head mounting plate (6-4) is mounted on the telescopic plate of the 24-pin low-pressure test cylinder (6-3); the 24-pin low-pressure head (6-6) is mounted on the 24-pin low-pressure head mounting plate (6-4) through the adjustment plate (6-5), the fifth sensor (6-8) is mounted on the 24-pin low-pressure head mounting plate (6-4) through the fifth sensor bracket (6-7), and the fifth sensor detection body (6-9) is mounted on the 24-pin low-pressure head (6-6).

8. The electrical performance tester according to claim 4, characterized in that: The pressing module (7) comprises a push rod (7-1), a fixing rod (7-2), a fixing seat (7-3), a compression spring (7-4), a pressure head (7-5) and a second limit block (7-6); the push rod (7-1) is connected to the lifting platform frame (3-1); the fixing rod (7-2) is mounted on the fixing seat (7-3); the compression spring (7-4) is mounted between the fixing seat (7-3) and the push rod (7-1); the pressure head (7-5) is mounted at the lower end of the push rod (7-1); and the second limit block (7-6) is mounted at the upper end of the push rod (7-1).

9. The electrical performance tester according to claim 4, characterized in that: The anti-fall mechanism (3-7) comprises an anti-fall cylinder mounting seat (3-7-1), an anti-fall mechanism latch rod (3-7-2), a fifth sensor detection body (3-7-3), an anti-fall cylinder (3-7-4) and a sixth sensor (3-7-5); the anti-fall cylinder mounting seat (3-7-1) is connected to the lifting platform frame (3-1); the anti-fall cylinder (3-7-4) is mounted on the anti-fall cylinder mounting seat (3-7-1); the anti-fall mechanism latch rod (3-7-2) is connected to the anti-fall cylinder (3-7-4); the fifth sensor detection body (3-7-3) is mounted on the anti-fall mechanism latch rod (3-7-2); and the sixth sensor (3-7-5) is mounted on the anti-fall cylinder mounting seat (3-7-1).

Citation Information

Patent Citations

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