Plank moving assembly and clamping mechanism
Through the automated design of the planting plate displacement components and clamping mechanism, the problem of accuracy and low efficiency of the direct insertion bracket layout is solved, an efficient production process is achieved, and labor intensity and production costs are reduced.
Patent Information
- Application Number
- CN202422414175.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-10-08
AI Technical Summary
Traditional manual or semi-automated production methods have problems such as poor accuracy, low efficiency and high labor intensity in the arrangement of straight-insert brackets, which cannot meet the needs of large-scale production and increase production costs and lead time.
The plate displacement assembly and clamping mechanism are adopted, and the carrier plate is clamped with the first cylinder, limit seat and limit plate, and the horizontal position is adjusted in combination with the drive unit to realize the automatic displacement and arrangement process and reduce manual intervention.
It ensures the precise arrangement of the straight-insert brackets, reduces labor intensity, improves the automation level and efficiency of the production line, and reduces production costs and lead cycles.
Smart Images

Figure CN223218290U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of straight-insertion bracket production, in particular to a planting plate displacement component and a material clamping mechanism. Background Art
[0002] In the LED packaging industry, as the market demand for LED products continues to grow, the requirements for production efficiency, product precision, and flexibility are also increasing. As a key component in the LED packaging process, the accuracy and efficiency of the arrangement of the direct-insert bracket directly affect the quality of the final product and the overall efficiency of the production line.
[0003] Traditional manual or semi-automated production methods have many limitations when it comes to arranging direct-insert brackets. First, manual operation cannot guarantee accurate placement, which can easily lead to increased product defects. Second, manual operation is inefficient and cannot meet the needs of large-scale production, increasing production costs and delivery cycles. Furthermore, manual operation is labor-intensive, which is not conducive to improving the production environment and protecting worker health. Therefore, we have proposed a planter displacement assembly and clamping mechanism to improve this. Summary of the Invention
[0004] The purpose of the utility model is to solve the problems that the current manual operation is difficult to ensure the accuracy of each arrangement, has low efficiency and high labor intensity.
[0005] In order to achieve the above-mentioned purpose of the invention, the utility model provides a planting plate displacement component and a clamping mechanism to improve the above-mentioned problem.
[0006] The specific application is as follows:
[0007] A planting plate displacement assembly includes a base plate, second support plates are fixedly installed on both sides of the top of the base plate, a driving part is provided on the top of the base plate, the driving part is connected to a movable seat, a second support seat and a first support seat are fixedly installed on both sides of the movable seat, a limiting plate is fixedly installed on one side of the second support seat, two first cylinders are installed on the top of the first support seat, and the piston rods of the two first cylinders are connected to the limiting seat.
[0008] As the preferred technical solution of this application, the driving part includes a screw connected to the top of the base plate through a bearing and a bearing seat. A second motor connected to the screw is also installed on the top of the base plate, and the outer surface of the screw is threadedly connected to the movable seat.
[0009] As a preferred technical solution of the present application, two second guide rails are installed on the top of the base plate, the outer surfaces of the two second guide rails are slidably connected to second slides, and the two second slides are fixedly connected to the bottom of the movable seat.
[0010] As a preferred technical solution of the present application, a discharge port is provided on the top of one of the second support plates, two second sensors are installed on the side of the second support plate, and the second sensors are located on one side of the discharge port.
[0011] As a preferred technical solution of the present application, the tops of the two second support plates are fixedly connected to side plates, two cross bars are fixedly connected between the two side plates, second cylinders are installed on the sides of the two cross bars away from each other, and support plates are connected to the two second cylinders.
[0012] A material clamping mechanism uses a planting plate displacement assembly and also includes a first support plate installed on the top of one of the second support plates. A driving member is provided on one side of the first support plate, and the driving member is connected to a connecting plate. One side of the connecting plate is connected to a mounting seat, and one side of the mounting seat is provided with a pneumatic clamp, and both clamping arms of the pneumatic clamp are connected to a clamping plate.
[0013] As a preferred technical solution of the present application, the driving member includes a support frame installed on one side of the first support plate, and a first motor and a rotating shaft are provided on the support frame. The output shaft and the rotating shaft of the first motor are connected to synchronous wheels, and a synchronous belt is connected between the outer surfaces of the two synchronous wheels, and the connecting plate is connected to the synchronous belt.
[0014] As a preferred technical solution of the present application, a first guide rail is fixedly mounted on the support frame, a first slide seat is slidably connected to the outer surface of the first guide rail, and one side of the first slide seat is fixedly connected to the connecting plate.
[0015] As a preferred technical solution of the present application, a positioning portion is provided between the connecting plate and the support frame.
[0016] As a preferred technical solution of the present application, the positioning portion includes a detection plate installed on the connecting plate, and a first sensor used in conjunction with the detection plate is installed on the support frame.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] In the scheme of this application:
[0019] In order to solve the problems in the prior art that manual operation is difficult to ensure the accuracy of each arrangement, has low efficiency and high labor intensity, the present application adopts the mutual cooperation of the first cylinder, the limit seat and the limit plate to firmly clamp the carrier plate, prevent displacement during the displacement process, ensure the precise arrangement of the straight-insert bracket, and the driving part can adjust the horizontal position of the carrier plate; the entire displacement and arrangement process is fully automated, reducing manual intervention, reducing labor intensity, and improving the overall automation level and production efficiency of the production line. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 A schematic diagram of the structure of the planting plate displacement assembly and the clamping mechanism provided in this application;
[0021] Figure 2 A schematic diagram of the structure of the planter displacement assembly provided in this application;
[0022] Figure 3 A schematic diagram of the structure of the support plate provided for this application;
[0023] Figure 4 A schematic diagram of the structure of the screw provided in this application;
[0024] Figure 5 A schematic diagram of the structure of the crossbar provided for this application;
[0025] Figure 6 This is a schematic structural diagram of the clamping mechanism provided in this application.
[0026] Indicated in the figure:
[0027] 1. First support plate; 101. Support frame; 102. First motor; 103. Synchronous pulley; 104. Synchronous belt; 105. First guide rail; 106. First slide;
[0028] 2. Connecting plate; 201. Mounting seat; 202. Pneumatic gripper; 203. Clamping plate;
[0029] 3. Detection board; 301. First sensor;
[0030] 4. Bottom plate; 401. Second support plate; 402. Screw rod; 403. Second motor; 404. Second guide rail; 405. Moving seat; 406. First support seat; 407. Second support seat; 408. Limit plate; 409. First cylinder; 410. Limit seat; 411. Discharge port;
[0031] 5. Side plate; 501. Crossbar; 502. Second cylinder; 503. Support plate;
[0032] 6. Second sensor. DETAILED DESCRIPTION
[0033] In order to help those skilled in the art better understand the present invention, the following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of the present invention.
[0034] As described in the background technology, traditional manual or semi-automatic production methods have many limitations in the arrangement of direct-insert brackets. First, manual operation cannot guarantee the accuracy of each arrangement, which easily leads to an increase in product defect rate. Second, manual operation is inefficient and cannot meet the needs of large-scale production, which increases production costs and delivery cycles. In addition, manual operation is also accompanied by greater labor intensity, which is not conducive to improving the production environment and protecting workers' health.
[0035] In order to solve this technical problem, the utility model provides a planting plate displacement component and a clamping mechanism, which are applied to the production and processing of straight-insertion brackets.
[0036] Specifically, please refer to Figures 1-4 , the planter plate displacement components specifically include:
[0037] The bottom plate 4 has second support plates 401 fixedly installed on both sides of the top of the bottom plate 4. A driving part is provided on the top of the bottom plate 4, and the driving part is connected to a movable seat 405. A second support seat 407 and a first support seat 406 are fixedly installed on both sides of the movable seat 405. A limiting plate 408 is fixedly installed on one side of the second support seat 407. Two first cylinders 409 are installed on the top of the first support seat 406, and the piston rods of the two first cylinders 409 are connected to the limiting seat 410.
[0038] The carrier plate displacement assembly and clamping mechanism provided by the present invention can firmly clamp the carrier plate by adopting the mutual cooperation of the first cylinder 409, the limit seat 410 and the limit plate 408 to prevent displacement during the displacement process, thereby ensuring the precise arrangement of the straight-insert bracket, and the driving part can adjust the horizontal position of the carrier plate; the entire displacement and arrangement process is fully automated, which reduces manual intervention, reduces labor intensity, and improves the overall automation level and production efficiency of the production line.
[0039] In order to enable those skilled in the art to better understand the solution of the present invention, the technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.
[0040] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions therein can be combined with each other.
[0041] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.
[0042] Example 1, please refer to Figures 1-4, a planter displacement assembly includes a base plate 4, second support plates 401 are fixedly installed on both sides of the top of the base plate 4, a driving part is provided on the top of the base plate 4, and the driving part is connected to a moving seat 405, and a second support seat 407 and a first support seat 406 are fixedly installed on both sides of the moving seat 405, and a limiting plate 408 is fixedly installed on one side of the second support seat 407, and two first cylinders 409 are installed on the top of the first support seat 406, and the piston rods of the two first cylinders 409 are connected to the limiting seat 410. The present application can firmly clamp the carrier plate by adopting the mutual cooperation of the first cylinder 409, the limiting seat 410 and the limiting plate 408 to prevent displacement during the displacement process, thereby ensuring the accurate arrangement of the straight-insert bracket, and the driving part can adjust the horizontal position of the carrier plate; the entire displacement and arrangement process is fully automated, which reduces manual intervention, reduces labor intensity, and improves the overall automation level and production efficiency of the production line;
[0043] The planting plate is placed between the second support seat 407 and the top of the first support seat 406. One side of the planting plate is limited by the limiting plate 408, and the other side is limited by the first cylinder 409 and the limiting seat 410.
[0044] Further, such as Figure 4 As shown, the driving part includes a screw rod 402 connected to the top of the base plate 4 through a bearing and a bearing seat. A second motor 403 connected to the screw rod 402 is also installed on the top of the base plate 4. The outer surface of the screw rod 402 is threadedly connected to the movable seat 405. The rotation of the screw rod 402 driven by the second motor 403 can drive the movable seat 405 to move horizontally, thereby adjusting the horizontal position of the planting plate.
[0045] Further, such as Figure 4 As shown, two second guide rails 404 are installed on the top of the base plate 4, and the outer surfaces of the two second guide rails 404 are slidably connected to the second slide seats, and the two second slide seats are fixedly connected to the bottom of the moving seat 405. The second guide rails 404 and the second slide seats cooperate with each other to support and limit the moving seat 405, so that the moving seat 405 is more stable when moving.
[0046] Further, such as Figure 2-Figure 4 As shown, a discharge port 411 is provided on the top of one of the second support plates 401, and two second sensors 6 are installed on the side of the second support plate 401, and the second sensor 6 is located on one side of the discharge port 411. The discharge port 411 is used for discharging the planting plate, and the second sensor 6 is used to detect whether a straight-insert bracket is installed in the slot corresponding to the planting plate.
[0047] Example 2, the planter displacement assembly provided in Example 1 is further optimized, specifically, as follows Figure 5As shown, the tops of the two second support plates 401 are fixedly connected to side plates 5, two cross bars 501 are fixedly connected between the two side plates 5, and second cylinders 502 are installed on the sides of the two cross bars 501 away from each other. A support plate 503 is connected to the two second cylinders 502, and empty planting plates are stacked between the two side plates 5, and the second cylinders 502 push the support plate 503 to contact the bottom planting plate to support the planting plate.
[0048] Example 3, please refer to Figure 1 and Figure 5 , a clamping mechanism uses a planting plate displacement assembly, and also includes a first support plate 1 installed on the top of one of the second support plates 401, a driving member is provided on one side of the first support plate 1, the driving member is connected to a connecting plate 2, one side of the connecting plate 2 is connected to a mounting seat 201, a pneumatic clamp 202 is provided on one side of the mounting seat 201, and both clamping arms of the pneumatic clamp 202 are connected to a clamping plate 203, the pneumatic clamp 202 can clamp the straight-insert bracket through the pneumatic clamp 202, and the driving member can drive the connecting plate 2 to move, and then the straight-insert bracket is installed into the corresponding planting plate on the planting plate displacement assembly.
[0049] Further, such as Figure 6 As shown, the driving member includes a support frame 101 installed on one side of the first support plate 1, and a first motor 102 and a rotating shaft are provided on the support frame 101. The output shaft and the rotating shaft of the first motor 102 are connected to a synchronous wheel 103, and a synchronous belt 104 is connected between the outer surfaces of the two synchronous wheels 103. The connecting plate 2 is connected to the synchronous belt 104, and the first motor 102, the synchronous wheel 103 and the synchronous belt 104 cooperate with each other to drive the connecting plate 2 to move.
[0050] Further, such as Figure 6 As shown, a first guide rail 105 is fixedly installed on the support frame 101, and the outer surface of the first guide rail 105 is slidably connected to a first slide 106. One side of the first slide 106 is fixedly connected to the connecting plate 2. The first guide rail 105 and the first slide 106 cooperate with each other to support and limit the connecting plate 2, thereby improving the stability of the connecting plate 2 during the movement process.
[0051] Further, such as Figure 6 As shown, a positioning portion is provided between the connecting plate 2 and the supporting frame 101 , and the positioning portion is used for positioning the connecting plate 2 during movement.
[0052] Further, such as Figure 6 As shown, the positioning part includes a detection plate 3 installed on the connecting plate 2, and a first sensor 301 used in conjunction with the detection plate 3 is installed on the support frame 101. The mutual cooperation between the detection plate 3 and the first sensor 301 can be used to position the movement of the connecting plate 2.
[0053] The use process of the planting plate displacement assembly and the clamping mechanism provided by the utility model is as follows:
[0054] For ease of understanding, this application uses A to represent the planting plate and marks it in the figure. After the empty planting plate is placed on the top of the second support seat 407 and the first support seat 406, the first cylinder 409 pushes the limit seat 410 to move toward the limit plate 408, so that the limit plate 408 and the limit seat 410 can clamp the planting plate, and then the second motor 403 drives the screw rod 402 to rotate, and then drives the moving seat 405 to move, so that the slot on the planting plate corresponds to the position of the pneumatic clamp 202, through the first The motor 102, the synchronous wheel 103 and the synchronous belt 104 cooperate with each other to drive the connecting plate 2 to move, so that the connecting plate 2 moves toward the material picking area of the straight-insert bracket, and the two clamping plates 203 are driven to move by the pneumatic clamp 202 to clamp the straight-insert bracket, and then the driving part drives the connecting plate 2 to move toward the planting plate, so that the straight-insert bracket is placed in the planting plate. After each straight-insert bracket is arranged, the moving seat 405 drives the planting plate to move one slot distance. After the carrier plate is full, the carrier plate is sent to the discharge port 411.
[0055] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
[0056] Obviously, the embodiments described above are only some of the embodiments of the present invention, rather than all of the embodiments. The preferred embodiments of the present invention are given in the accompanying drawings, but they do not limit the patent scope of the present invention. The present invention can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned specific embodiments, or to make equivalent replacements for some of the technical features therein. Any equivalent structure made using the contents of the present invention specification and the accompanying drawings, directly or indirectly used in other related technical fields, is also within the scope of protection of the present invention patent.
Claims
1. A planter displacement assembly, characterized in that: The invention comprises a bottom plate (4), second support plates (401) are fixedly mounted on both sides of the top of the bottom plate (4), a driving unit is provided on the top of the bottom plate (4), the driving unit is connected to a movable seat (405), a second support seat (407) and a first support seat (406) are fixedly mounted on both sides of the movable seat (405), a limiting plate (408) is fixedly mounted on one side of the second support seat (407), two first cylinders (409) are mounted on the top of the first support seat (406), and the piston rods of the two first cylinders (409) are connected to the limiting seat (410).
2. A planter plate displacement assembly according to claim 1, characterized in that: The driving part comprises a screw rod (402) connected to the top of the base plate (4) via a bearing and a bearing seat. A second motor (403) connected to the screw rod (402) is also installed on the top of the base plate (4). The outer surface of the screw rod (402) is threadedly connected to the moving seat (405).
3. A planter plate displacement assembly according to claim 2, characterized in that: Two second guide rails (404) are installed on the top of the bottom plate (4), and the outer surfaces of the two second guide rails (404) are slidably connected to second slide seats, and the two second slide seats are fixedly connected to the bottom of the moving seat (405).
4. A planter plate displacement assembly according to claim 1, characterized in that: A discharge port (411) is provided on the top of one of the second support plates (401), and two second sensors (6) are installed on the side of the second support plate (401), with the second sensors (6) being located on one side of the discharge port (411).
5. A planter plate displacement assembly according to claim 1, characterized in that: The tops of the two second support plates (401) are fixedly connected to side plates (5), two cross bars (501) are fixedly connected between the two side plates (5), a second cylinder (502) is installed on the side of the two cross bars (501) away from each other, and a supporting plate (503) is connected to the two second cylinders (502).
6. A material clamping mechanism using the planting plate displacement assembly according to any one of claims 1 to 5, characterized in that: The device further comprises a first support plate (1) mounted on top of one of the second support plates (401), a driving member being provided on one side of the first support plate (1), the driving member being connected to a connecting plate (2), a mounting base (201) being connected on one side of the connecting plate (2), a pneumatic clamping jaw (202) being provided on one side of the mounting base (201), and a clamping plate (203) being connected to both clamping arms of the pneumatic clamping jaw (202).
7. A material clamping mechanism according to claim 6, characterized in that: The driving member comprises a support frame (101) mounted on one side of a first support plate (1); a first motor (102) and a rotating shaft are provided on the support frame (101); a synchronous wheel (103) is connected to the output shaft and the rotating shaft of the first motor (102); a synchronous belt (104) is connected between the outer surfaces of the two synchronous wheels (103); and the connecting plate (2) is connected to the synchronous belt (104).
8. A material clamping mechanism according to claim 7, characterized in that: A first guide rail (105) is fixedly mounted on the support frame (101), and a first slide seat (106) is slidably connected to the outer surface of the first guide rail (105), and one side of the first slide seat (106) is fixedly connected to the connecting plate (2).
9. A material clamping mechanism according to claim 8, characterized in that: A positioning portion is provided between the connecting plate (2) and the support frame (101).
10. A material clamping mechanism according to claim 9, characterized in that: The positioning portion comprises a detection plate (3) mounted on the connecting plate (2), and a first sensor (301) for use with the detection plate (3) is mounted on the support frame (101).