Motor rotor iron core production device

Abstract

The utility model relates to a motor rotor iron core production device which comprises a machine frame, a feeding belt line, a discharging belt line, a waste material sliding way, a shaping mechanism and a detection mechanism are installed on the machine frame, and a material blocking mechanism located at the end of the feeding belt line is installed on the machine frame. The rack is provided with a material moving mechanism used for carrying and transferring iron cores among the feeding belt line, the shaping mechanism and the detection mechanism. The iron cores on the feeding belt line are automatically blocked and limited through the material blocking mechanism, the iron cores among the feeding belt line, the shaping mechanism and the detection mechanism are continuously and automatically carried through the material moving mechanism, the shaped iron cores are automatically detected through the detection mechanism, and after detection, the iron cores are automatically conveyed through the material moving mechanism. The iron cores are moved to the discharging belt line and the waste sliding way through the material distributing mechanism, defective iron cores are screened out, automatic feeding, shaping, detecting and discharging of iron core production are achieved, and the automation degree is high.

Description

Technical Field

[0001] The utility model relates to the technical field of motor rotor processing, and in particular to a motor rotor core production device. Background Art

[0002] The stator is the stationary part of the motor; the stator consists of three parts: the stator core, the stator winding and the frame.

[0003] During the processing of motor rotor cores, manual assistance is required for loading and unloading, and the degree of automation is low. After the shaping process is completed, some motor rotor cores contain defective products, which need to be screened out. Otherwise, the overall product quality of the motor will be affected. Utility Model Content

[0004] The problem solved by the utility model is to provide a motor rotor core production device, which solves the technical problem that when processing the motor rotor core, manual assistance is required for loading and unloading, the degree of automation is low, and after the shaping process is completed, some motor rotor cores contain defective products, which need to be screened out, otherwise the overall product quality of the motor will be affected.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A motor rotor core production device includes a frame, on which a loading belt line, a unloading belt line, a waste chute, a shaping mechanism and a detection mechanism are installed; the frame is equipped with a material blocking mechanism located at the end of the loading belt line; the frame is equipped with a material moving mechanism for transporting and transferring iron cores between the loading belt line, the shaping mechanism and the detection mechanism; and the frame is equipped with a material sorting mechanism for sorting iron cores between the detection mechanism, the unloading belt line and the waste chute.

[0007] Preferably, the material blocking mechanism includes a stand, a first pneumatic cylinder is mounted on the stand, a material blocking plate is mounted at the telescopic end of the bottom of the first pneumatic cylinder, and a V-shaped groove is provided on the material blocking plate.

[0008] Preferably, the shaping mechanism includes a stand, a fourth pneumatic cylinder is installed on the stand, a pressure seat is installed at the telescopic end of the bottom of the fourth pneumatic cylinder, and an object carrier is installed on the bottom side of the stand.

[0009] Preferably, the material moving mechanism includes a second pneumatic cylinder, a slide is installed at the telescopic end of the second pneumatic cylinder, a support column is symmetrically installed on the slide, a third pneumatic cylinder is installed in the middle of the slide, and a lifting plate sliding along the support column is installed at the telescopic end of the third pneumatic cylinder, and a first pneumatic clamp is installed at both ends of the lifting plate.

[0010] Preferably, the detection mechanism includes a mounting column, a first side seat and a second side seat are mounted on the mounting column, a laser displacement sensor is mounted on the first side seat, and a CCD camera is mounted on the second side seat.

[0011] Preferably, the material distribution mechanism includes a pneumatic turntable, a fifth pneumatic cylinder is installed on the rotating end of the pneumatic turntable, a translation seat is installed on the telescopic end of the fifth pneumatic cylinder, and a second pneumatic clamp is installed on the translation seat.

[0012] The beneficial effects of the utility model are as follows: the iron cores on the feeding belt line are automatically blocked and limited by the material blocking mechanism, the continuous automatic transportation of the iron cores between the feeding belt line, the shaping mechanism and the detection mechanism is realized by the material moving mechanism, the automatic detection of the shaped iron cores is realized by the detection mechanism, and after the detection, the iron cores are moved to the unloading belt line and the waste chute respectively by the material dividing mechanism, so that the defective iron cores are screened out, and the automatic loading, shaping, detection and unloading of the iron core production are realized, with a high degree of automation. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the first overall structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the second overall structure of the utility model;

[0015] Figure 3 This is a schematic diagram of the structure of the material blocking mechanism of the utility model;

[0016] Figure 4 This is a schematic diagram of the structure of the material transfer mechanism of the utility model;

[0017] Figure 5 This is a schematic diagram of the detection mechanism structure of the utility model.

[0018] Legend:

[0019] 1. Frame; 2. Loading belt line; 3. Unloading belt line; 4. Scrap slide; 5. Vertical frame; 6. First pneumatic cylinder; 7. Material stop plate; 8. Slide seat; 9. Second pneumatic cylinder; 10. Support column; 11. Third pneumatic cylinder; 12. Lifting plate; 13. First pneumatic gripper; 14. Stand; 15. Fourth pneumatic cylinder; 16. Loading seat; 17. Press seat; 18. Mounting column; 19. First side seat; 20. Laser displacement sensor; 21. Second side seat; 22. CCD camera; 23. Pneumatic turntable; 24. Fifth pneumatic cylinder; 25. Translation seat; 26. Second pneumatic gripper. DETAILED DESCRIPTION

[0020] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] Specific examples are given below.

[0022] See also Figures 1 to 5 , a motor rotor core production device, including a frame 1, the frame 1 is equipped with a feeding belt line 2, a unloading belt line 3, a waste chute 4, a shaping mechanism and a detection mechanism, the frame 1 is equipped with a blocking mechanism located at the end of the feeding belt line 2, the blocking mechanism includes a stand 5, the stand 5 is equipped with a first pneumatic cylinder 6, the bottom telescopic end of the first pneumatic cylinder 6 is equipped with a blocking plate 7, and a V-shaped groove is opened on the blocking plate 7, the blocking plate 7 is driven to rise and fall by the first pneumatic cylinder 6 on the stand 5, and the iron core on the feeding belt line 2 is blocked and limited;

[0023] The frame 1 is provided with a material moving mechanism for transporting and transferring iron cores between the feeding belt line 2, the shaping mechanism and the detection mechanism. The material moving mechanism includes a second pneumatic cylinder 9, a slide 8 is installed at the telescopic end of the second pneumatic cylinder 9, and a support column 10 is symmetrically installed on the slide 8. A third pneumatic cylinder 11 is installed in the middle of the slide 8, and a lifting plate 12 that slides along the support column 10 is installed at the telescopic end of the third pneumatic cylinder 11, and first pneumatic clamps 13 are installed at both ends of the lifting plate 12. The slide 8 is driven by the second pneumatic cylinder 9 to move horizontally, so as to facilitate the movement of the first pneumatic clamp 13 between the feeding belt line 2, the shaping mechanism and the detection mechanism. The third pneumatic cylinder 11 drives the lifting plate 12 to rise and fall, adjusts the height of the first pneumatic clamp 13, and clamps the iron cores through the first pneumatic clamp 13, thereby orderly transporting the iron cores of the feeding belt line 2 to the shaping mechanism, and orderly transporting the iron cores on the shaping mechanism to the detection mechanism;

[0024] The shaping mechanism includes a platform 14, on which a fourth pneumatic cylinder 15 is installed. A pressure seat 17 is installed at the bottom telescopic end of the fourth pneumatic cylinder 15, and a carrier 16 is installed on the bottom side of the platform 14. The fourth pneumatic cylinder 15 drives the pressure seat 17 to descend, thereby shaping the iron core on the carrier 16.

[0025] The frame 1 is equipped with a dividing mechanism for classifying iron cores between the detection mechanism, the unloading belt line 3 and the scrap chute 4. The detection mechanism includes a mounting column 18, on which a first side seat 19 and a second side seat 21 are mounted. The first side seat 19 is equipped with a laser displacement sensor 20, and the second side seat 21 is equipped with a CCD camera 22. The thickness of the iron core is detected by the laser displacement sensor 20, and the appearance of the iron core is detected by the CCD camera 22. The dividing mechanism includes a pneumatic turntable 23, and a fifth pneumatic cylinder 24 is mounted at the rotating end of the pneumatic turntable 23. A translation seat 25 is mounted at the telescopic end of the fifth pneumatic cylinder 24, and a second pneumatic clamp 26 is mounted on the translation seat 25. The pneumatic turntable 23 drives the fifth pneumatic cylinder 24 to rotate, and the fifth pneumatic cylinder 24 drives the translation seat 25 to translate. The iron core is clamped by the second pneumatic clamp 26, and the defective iron core is transported to the scrap chute 4, and the qualified iron core is transported to the unloading belt line 3 for unloading.

[0026] The iron core is transported on the feeding belt line 2, and the first pneumatic cylinder 6 on the stand 5 drives the baffle plate 7 to rise and fall, and blocks the iron core on the feeding belt line 2. Then the baffle plate 7 moves up, and the second pneumatic cylinder 9 drives the slide 8 to move horizontally, so as to facilitate the movement of the first pneumatic clamp 13 between the feeding belt line 2, the shaping mechanism and the detection mechanism. The third pneumatic cylinder 11 drives the lifting plate 12 to rise and fall, adjusts the height of the first pneumatic clamp 13, and clamps the iron core through the first pneumatic clamp 13, and then the iron core of the feeding belt line 2 is transported to the shaping mechanism in an orderly manner, and the iron core on the shaping mechanism is The iron cores are transported to the inspection mechanism in an orderly manner, and the fourth pneumatic cylinder 15 drives the pressure seat 17 to descend, and then the iron cores on the carrier 16 are shaped. The thickness of the iron cores is detected by the laser displacement sensor 20 with model hg-c1010, and the appearance of the iron cores is detected by the CCD camera 22. The pneumatic turntable 23 drives the fifth pneumatic cylinder 24 to rotate, and the fifth pneumatic cylinder 24 drives the translation seat 25 to translate. The iron cores are clamped by the second pneumatic clamp 26, and the defective iron cores are transported to the waste slide 4, and the qualified iron cores are transported to the unloading belt line 3 for unloading.

[0027] The iron cores on the feeding belt line 2 are automatically blocked and limited by the material blocking mechanism, and the continuous automatic transportation of the iron cores between the feeding belt line 2, the shaping mechanism and the detection mechanism is realized by the material moving mechanism. The shaped iron cores are automatically detected by the detection mechanism, and after the detection, the iron cores are moved to the unloading belt line 3 and the waste chute 4 respectively by the material dividing mechanism to complete the screening of defective iron cores, thereby realizing automatic loading, shaping, detection and unloading of iron core production, with a high degree of automation.

[0028] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A motor rotor core production device, characterized in that: The invention comprises a frame (1), wherein a feeding belt line (2), a feeding belt line (3), a waste chute (4), a shaping mechanism and a detection mechanism are installed on the frame (1); a material blocking mechanism located at the end of the feeding belt line (2) is installed on the frame (1); a material transfer mechanism for transporting and transferring iron cores between the feeding belt line (2), the shaping mechanism and the detection mechanism is installed on the frame (1); and a material sorting mechanism for sorting iron cores between the detection mechanism, the feeding belt line (3) and the waste chute (4) is installed on the frame (1).

2. The motor rotor core production device according to claim 1, characterized in that: The material blocking mechanism comprises a stand (5), a first pneumatic cylinder (6) is mounted on the stand (5), a material blocking plate (7) is mounted at the telescopic end of the bottom of the first pneumatic cylinder (6), and a V-shaped groove is provided on the material blocking plate (7).

3. The motor rotor core production device according to claim 2, characterized in that: The shaping mechanism comprises a platform (14), a fourth pneumatic cylinder (15) is installed on the platform (14), a pressure seat (17) is installed at the telescopic end of the bottom of the fourth pneumatic cylinder (15), and a loading seat (16) is installed on the bottom side of the platform (14).

4. The motor rotor core production device according to claim 3, characterized in that: The material moving mechanism includes a second pneumatic cylinder (9), a slide (8) is installed at the telescopic end of the second pneumatic cylinder (9), a support column (10) is symmetrically installed on the slide (8), a third pneumatic cylinder (11) is installed in the middle of the slide (8), and a lifting plate (12) sliding along the support column (10) is installed at the telescopic end of the third pneumatic cylinder (11), and first pneumatic clamps (13) are respectively installed at both ends of the lifting plate (12).

5. The motor rotor core production device according to claim 4, characterized in that: The detection mechanism comprises a mounting column (18), a first side seat (19) and a second side seat (21) are mounted on the mounting column (18), a laser displacement sensor (20) is mounted on the first side seat (19), and a CCD camera (22) is mounted on the second side seat (21).

6. The motor rotor core production device according to claim 5, characterized in that: The material distribution mechanism includes a pneumatic turntable (23), a fifth pneumatic cylinder (24) is installed at the rotating end of the pneumatic turntable (23), a translation seat (25) is installed at the telescopic end of the fifth pneumatic cylinder (24), and a second pneumatic clamp (26) is installed on the translation seat (25).

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