Tobacco leaf metal impurity picking device
By designing a metal debris picking device for tobacco leaves, and using the combination of blanking channels, barrier plates and electromagnet suction plates, efficient and automatic picking of metal debris in tobacco leaves is achieved, solving the problem of low picking efficiency in the existing technology and reducing tobacco leaves waste.
Patent Information
- Application Number
- CN202422153803.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-09-03
AI Technical Summary
In the prior art, the picking efficiency of metal debris in tobacco leaves is low and the effect is poor, resulting in waste of tobacco leaves.
A tobacco leaf metal debris picking device is designed, including a blanking channel, a stopper, a transfer roller and an electromagnetic suction plate. After the metal debris is detected by a metal detector, the tobacco leaf is removed and falls into the blanking channel. It is evenly transferred to the electromagnetic suction plate through the transfer roller for adsorption, realizing automatic picking.
It improves the selection efficiency of tobacco leaves and metal debris, reduces waste of tobacco leaves, and ensures a significant improvement in the selection effect.
Smart Images

Figure CN223219940U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tobacco leaf processing, in particular to a tobacco leaf metal debris picking device. Background Art
[0002] Currently, in the tobacco industry, according to tobacco leaf shredding production process requirements, tobacco leaves in the shredder must not be mixed with metal debris. The shredder's front feed trough is equipped with a metal detector. If metal debris is found in the incoming tobacco leaves, the feed trough's flap valve opens, and the tobacco leaves mixed with metal debris fall out and are removed, preventing metal debris from entering the shredder and causing malfunctions such as blade failure.
[0003] However, the discarded tobacco leaves need to be manually picked and then mixed into the current batch for shredding processing. Manual picking is inefficient and the picking effect is poor, resulting in waste of tobacco leaves. Utility Model Content
[0004] The purpose of the utility model is to provide a tobacco leaf metal debris picking device to solve the problems raised in the above background technology.
[0005] To achieve this purpose, the present invention adopts the following technical solutions:
[0006] A tobacco leaf metal debris picking device, comprising:
[0007] A blanking channel, wherein the upper end of the blanking channel corresponds to the flap valve of the cutting machine feeding vibration trough, the cutting machine feeding vibration trough is provided with a metal detector aligned with the flap valve, and the lower end of the blanking channel is provided with a blanking port;
[0008] A baffle plate, the upper end of which is connected to the inner wall of the blanking channel;
[0009] A material-discharging roller, the material-discharging roller being arranged on the inner wall of the material-discharging channel, and the material-discharging roller being located below the material-blocking plate, the lower end of the material-blocking plate facing the material-discharging roller, and the lower end of the material-blocking plate being spaced apart from the inner wall of the material-discharging channel;
[0010] The electromagnet suction plate has an upper end rotatably connected to the inner wall of the blanking channel, and the electromagnet suction plate is located below the material removal roller.
[0011] Optionally, a metal removal channel is provided on an outer wall of the blanking channel close to the electromagnet suction plate, the metal removal channel is communicated with the blanking channel, and the electromagnet suction plate can be rotated into the metal removal channel.
[0012] Optionally, a driving motor is provided on the inner wall of the blanking channel, and the material-moving roller is connected to the rotating end of the driving motor.
[0013] Optionally, the metal detector is electrically connected to a controller, and the controller is electrically connected to the drive motor.
[0014] Optionally, the material-moving roller is provided with a plurality of material-moving teeth along the circumferential direction.
[0015] Optionally, a feed port is provided at the upper end of the blanking channel, and the feed port corresponds to the flap valve of the feeding vibration trough of the shredder, and the opening of the feed port gradually increases from the lower end to the upper end.
[0016] Beneficial effects of the utility model:
[0017] The utility model provides a tobacco leaf metal debris picking device. When a metal detector detects metal debris in incoming tobacco leaves, a flap valve opens, and the tobacco leaves are removed. The removed tobacco leaves fall onto a baffle plate in a drop channel below. Then, under the action of gravity, the tobacco leaves slide from the baffle plate to a feed roller. The feed roller rotates and drops the tobacco leaves onto an electromagnet suction plate. The metal debris is adsorbed by the electromagnet suction plate, and then, under the action of gravity, the tobacco leaves fall from the electromagnet suction plate into a feed outlet. Through the baffle plate and the feed roller, the tobacco leaves fall evenly onto the electromagnet suction plate. The electromagnet suction plate can effectively adsorb metal debris in the tobacco leaves. Compared with manual picking, the picking efficiency is guaranteed, the picking effect is better, and tobacco waste is reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the description of the embodiments of the present invention. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the contents of the embodiments of the present invention and these drawings without paying any creative work.
[0019] Figure 1 It is a structural schematic diagram of the tobacco leaf metal debris picking device provided by the utility model.
[0020] In the picture:
[0021] 10. Feeding trough of shredder; 20. Metal detector;
[0022] 100, blanking channel; 110, blanking port; 120, feeding port; 200, baffle plate; 300, material removal roller; 310, material removal tooth; 400, electromagnet suction plate; 500, metal removal channel. DETAILED DESCRIPTION
[0023] The present invention will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are intended only to illustrate the present invention and are not intended to limit the present invention. It should also be noted that, for ease of description, the accompanying drawings only illustrate portions relevant to the present invention, not all of its components.
[0024] In the description of this utility model, unless otherwise specified or limited, the terms "connected," "connect," and "fixed" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0025] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.
[0026] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are used to refer to positions or locations based on the positions or locations shown in the accompanying drawings. These terms are intended solely to facilitate description and simplify operation, and are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this invention. Furthermore, the terms "first" and "second" are used solely for descriptive purposes and have no special meaning.
[0027] The following describes in detail embodiments of the present invention. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain the present invention, and should not be construed as limiting the present invention.
[0028] like Figure 1As shown, the utility model provides a tobacco leaf metal debris picking device, which includes a material dropping channel 100, a material blocking plate 200, a material picking roller 300 and an electromagnet suction plate 400. Among them, the upper end of the blanking channel 100 corresponds to the flap valve of the shredder feeding vibration trough 10, the shredder feeding vibration trough 10 is provided with a metal detector 20 aligned with the flap valve, and the lower end of the blanking channel 100 is provided with a blanking port 110; the upper end of the baffle plate 200 is connected to the inner wall of the blanking channel 100; the material discharging roller 300 is arranged on the inner wall of the blanking channel 100, and the material discharging roller 300 is located below the material discharging plate 200, the lower end of the material discharging plate 200 faces the material discharging roller 300, and the lower end of the material discharging plate 200 is spaced apart from the inner wall of the blanking channel 100; the upper end of the electromagnet suction plate 400 is rotatably connected to the inner wall of the blanking channel 100, and the electromagnet suction plate 400 is located below the material discharging roller 300.
[0029] The tobacco leaf metal debris picking device provided by the utility model is characterized in that when the metal detector 20 detects metal debris in the incoming tobacco leaves, the flap valve opens, the tobacco leaves are removed, and the removed tobacco leaves fall onto the baffle plate 200 in the material drop channel 100 below. Then, under the action of gravity, the tobacco leaves slide from the baffle plate 200 to the material roller 300. The material roller 300 rotates to drop the tobacco leaves onto the electromagnet suction plate 400. The metal debris is adsorbed by the electromagnet suction plate 400, and then, under the action of gravity, the tobacco leaves fall from the electromagnet suction plate 400 into the material drop port 110. Through the baffle plate 200 and the material roller 300, the tobacco leaves fall evenly onto the electromagnet suction plate 400. The electromagnet suction plate 400 can effectively adsorb metal debris in the tobacco leaves. Compared with manual picking, the picking efficiency is guaranteed, the picking effect is better, and the waste of tobacco leaves is reduced.
[0030] In some embodiments, a metal removal channel 500 is provided on the outer wall of the blanking channel 100 near the electromagnet suction plate 400. The metal removal channel 500 communicates with the blanking channel 100, and the electromagnet suction plate 400 can rotate into the metal removal channel 500. The above structure allows the electromagnet suction plate 400 to rotate into the metal removal channel 500. When the electromagnet suction plate 400 rotates into the metal removal channel 500, the electromagnet suction plate 400 is powered off. After the power is turned off, the electromagnet suction plate 400 loses its magnetism, allowing metal debris to break away from the electromagnet suction plate 400, and the metal removal channel 500 can smoothly discharge the metal debris.
[0031] In some embodiments, a feed port 120 is provided at the upper end of the discharge channel 100. The feed port 120 corresponds to the flap valve of the shredder feed trough 10. The opening of the feed port 120 gradually increases from the lower end to the upper end. This structure makes the feed port 120 approximately funnel-shaped, which further facilitates the entry of tobacco leaves into the discharge channel 100.
[0032] In some embodiments, a drive motor is provided on the inner wall of the blanking channel 100, and the feed roller 300 is connected to the rotating end of the drive motor. Specifically, the metal detector 20 is electrically connected to a controller, and the controller is electrically connected to the drive motor. When the metal detector 20 detects metal debris in the incoming tobacco leaves, the flap valve opens, and the tobacco leaves slide onto the baffle plate 200 in the blanking channel 100 below. Then, under the action of gravity, the tobacco leaves slide from the baffle plate 200 to the feed roller 300. The metal detector 20 transmits a signal to the controller, which controls the operation of the drive motor, and the rotating end of the drive motor drives the feed roller 300 to rotate.
[0033] In order to ensure the effect of the material-moving roller 300 on the tobacco leaves, in some embodiments, the material-moving roller 300 is provided with a plurality of material-moving teeth 310 along the circumference. Specifically, the plurality of material-moving teeth 310 are evenly distributed along the circumference of the material-moving roller 300.
[0034] Obviously, the above-described embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention and are not intended to limit the manner in which the present invention is to be implemented. A person skilled in the art would be able to make various obvious changes, readjustments, and substitutions without departing from the scope of protection of the present invention. It is not necessary and impossible to enumerate all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the claims of the present invention.
Claims
1. A tobacco leaf metal debris picking device, characterized in that: include: A blanking channel, wherein the upper end of the blanking channel corresponds to the flap valve of the cutting machine feeding vibration trough, the cutting machine feeding vibration trough is provided with a metal detector aligned with the flap valve, and the lower end of the blanking channel is provided with a blanking port; A baffle plate, the upper end of which is connected to the inner wall of the blanking channel; A material-discharging roller, the material-discharging roller being arranged on the inner wall of the material-discharging channel, and the material-discharging roller being located below the material-blocking plate, the lower end of the material-blocking plate facing the material-discharging roller, and the lower end of the material-blocking plate being spaced apart from the inner wall of the material-discharging channel; The electromagnet suction plate has an upper end rotatably connected to the inner wall of the blanking channel, and the electromagnet suction plate is located below the material removal roller.
2. The tobacco leaf metal debris picking device according to claim 1, characterized in that: The outer wall of the blanking channel close to the electromagnet suction plate is provided with a metal removal channel, the metal removal channel is communicated with the blanking channel, and the electromagnet suction plate can be rotated into the metal removal channel.
3. The tobacco leaf metal debris picking device according to claim 1, characterized in that: The inner wall of the blanking channel is provided with a driving motor, and the prying roller is connected to the rotating end of the driving motor.
4. The tobacco leaf metal debris picking device according to claim 3, characterized in that: The metal detector is electrically connected to a controller, and the controller is electrically connected to the drive motor.
5. The tobacco leaf metal debris picking device according to claim 1, characterized in that: The material-moving roller is provided with a plurality of material-moving teeth along the circumferential direction.
6. The tobacco leaf metal debris picking device according to claim 1, characterized in that: A feed port is provided at the upper end of the blanking channel, and the feed port corresponds to the flap valve of the feeding vibration trough of the shredder, and the opening of the feed port gradually increases from the lower end to the upper end.