Automatic integrated distillation instrument

By introducing heating coils, condenser tubes, condenser pipes and air cushion structures into the distillation instrument, combined with vacuum pump technology, the problem of low evaporation efficiency of the distillation instrument is solved, and rapid evaporation and energy-saving effects are achieved.

CN223220986UActive Publication Date: 2025-08-15WEIFANG HYDROLOGY CENT (WEIFANG WATER & SOIL CONSERVATION MONITORING STATION)
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Patent Information

Application Number
CN202422383807.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-08-15
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

The existing distillation instruments are limited by the liquid surface evaporation surface during distillation, resulting in low evaporation efficiency and inability to achieve rapid distillation.

Method used

An automatic integrated distillation instrument is designed, using heating coils, condenser tubes, condenser pipes, bases and air cushions structures. The liquid surface and air contact surface are increased by tumbling bubbles, and the vacuum pump is used to maintain a vacuum state to reduce the boiling point of the liquid and achieve rapid evaporation.

Benefits of technology

The evaporation efficiency is improved, the rapid evaporation effect is achieved, and evaporates at low temperatures, which has the advantage of energy saving.

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Abstract

The utility model discloses an automatic integrated distillation instrument, relates to distillation technical field, including device main part, heating coil, condenser pipe, condensate pipe, base and air cushion, device main part outside is provided with heating coil, the heating coil is used for device main part internal heating, device main part top is provided with the sealing cover, device main part top is provided with the air cushion. The top of the device body is communicated with one end of the bottom of the condensation pipe, the condensation pipe is located in the condensation tank, condensed water can enter the condensation pipe and fall into the water storage tank under the action of gravity, and condensed air enters the base through the air return pipe under the action of the air pump and passes through the air cushion on the surface of the top of the base, so that condensation is achieved. And the bubbles float to the liquid surface and are continuously exploded, so that the liquid surface is turned over, the contact surface between the liquid surface and air is improved, the evaporation surface is improved, the evaporation efficiency is improved, and the effect of rapid evaporation is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of distillation, in particular to an automatic integrated distillation apparatus. Background Art

[0002] In soil testing, distillation is an important sample pretreatment technology. It can help extract soluble salts, ammonium nitrogen and other components in the soil, and then analyze the soil's fertility and pollution status. After searching, the Chinese patent authorization number CN215352034U discloses an integrated distillation instrument. Although the device can prevent the liquid in the liquid outlet pipe from falling directly onto other parts of the distillation instrument, thereby reducing the possibility of liquid contamination of the distillation instrument, the device is limited in use due to the limited evaporation area of the liquid surface, resulting in low evaporation efficiency of the liquid and unable to achieve the effect of rapid distillation. Utility Model Content

[0003] In view of the deficiencies of the prior art, the present invention provides an automatic integrated distiller, which solves the problem in the background art that the prior distiller is limited by the evaporation surface of the liquid during distillation, resulting in low evaporation efficiency.

[0004] To achieve the above objectives, the present invention is implemented through the following technical solutions: an automatic integrated distillation instrument, comprising a device body, a heating coil, a condenser, a condensing water pipe, a base and an air cushion, a heating coil being provided on the outside of the device body, the heating coil being used for heating the inside of the device body, a sealing cover being provided on the top of the device body, and the top of the device body being connected to one end of the bottom of the condenser, the condenser being located inside the condensation tank, and a water inlet being provided on one side of the top of the condensation tank being connected to the inside, and a drain being provided on one side of the bottom of the condensation tank, the condensation tank being located on the top of the device body, one end of the bottom of the condenser pipe being connected to one end of the top of the condensing water pipe, one end of the bottom of the condensing water pipe being connected to a water storage tank, one side of the condensing water pipe being connected to an input end of an air pump, and the other end of the air pump being connected to the inside of the base through an air return pipe, the base being installed at the bottom of the device body, and an air cushion being provided on the top of the base.

[0005] Preferably, the interior of the base is hollow, and the top of the base is glued to the air cushion. The air cushion is made of flexible rubber material, and micropores are evenly distributed on the surface of the air cushion, which is conducive to allowing bubbles to push the air cushion upward inside the base, so that the pores on the surface of the air cushion can open, and then the bubbles can enter the interior of the device body.

[0006] Preferably, the condenser is spirally arranged inside the condenser tank. The condenser is made of a copper-aluminum composite material, and external cold water is discharged into the condenser tank through a water inlet pipe, which is conducive to quickly cooling the condenser.

[0007] Preferably, the heating coil is spirally wound around the outer wall surface of the device body, and an insulation sleeve is provided on the outside of the heating coil. The spiral electric heating coil is conducive to enabling the electric heating coil to fully contact the device body for uniform heating.

[0008] Preferably, the condensation water pipe is arranged vertically, and the other side of the condensation water pipe is connected to the vacuum pump, and the other end of the vacuum pump is connected to the exhaust pipe. By connecting the vacuum pump on one side of the condensation water pipe, the air inside the device body can be extracted under the action of the vacuum pump, so that the air is discharged from the exhaust pipe, so that the inside of the device body can be in a vacuum state, which is beneficial to reduce the boiling point of the liquid inside the device body.

[0009] Preferably, the top of the device body is a detachable structure, and the bottom of the device body and the top of the device body are connected by buckles, and the buckles are distributed in a circular shape at equal intervals on the outside of the device body, which is convenient for cleaning the inside of the device body by unfastening the buckles.

[0010] The utility model provides an automatic integrated distillation apparatus. It has the following beneficial effects:

[0011] (1) This is an automatic integrated distiller. When the device is used, the water sample to be extracted is poured into the main body of the device, and then the main body of the device is heated by an electric heating coil, so that the water inside the main body of the device can reach the boiling point, and then the steam will rise and enter the condenser. The condenser condenses the internal steam under the cooling of cold water. The condensed water can enter the condensation water pipe and fall into the water storage tank under the action of gravity. The condensed air enters the base through the return air pipe under the action of the air pump, and becomes dense bubbles rising through the air cushion on the top surface of the base. The bubbles float to the liquid surface and explode continuously, thereby causing the liquid surface to roll, which is conducive to increasing the contact area between the liquid surface and the air, thereby increasing the evaporation surface, and is conducive to improving the evaporation efficiency and achieving the effect of rapid evaporation.

[0012] (2) This automatic integrated distiller is connected to a vacuum pump on one side of the condensate pipe. Under the action of the vacuum pump, the air inside the device body can be extracted, and the air is discharged from the exhaust pipe, so that the inside of the device body can be in a vacuum state, which is beneficial to lowering the boiling point of the liquid inside the device body, so that the liquid inside the device body can achieve low-temperature evaporation, which is beneficial to energy saving.

[0013] This solves the problem that the existing distiller is limited by the evaporation surface of the liquid during distillation, resulting in low evaporation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1This is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the structure of the electric heating coil of the utility model;

[0016] Figure 3 This is a schematic diagram of the air cushion structure of the utility model;

[0017] Figure 4 This is a schematic diagram of the top view of the structure of the utility model;

[0018] Figure 5 It is a side view structural diagram of the utility model.

[0019] In the figure, 1. Device body; 2. Heating coil; 3. Insulation sleeve; 4. Sealing cover; 5. Condenser; 6. Water inlet; 7. Drain; 8. Condenser tank; 9. Air pump; 10. Condensate pipe; 11. Vacuum pump; 12. Exhaust pipe; 13. Water storage tank; 14. Return air pipe; 15. Base; 16. Air cushion. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention. Example 1

[0021] See also Figure 1-5, the utility model embodiment provides a technical solution: an automatic integrated distillation instrument, including a device body 1, a heating coil 2, a condensing tube 5, a condensing water pipe 10, a base 15 and an air cushion 16, a heating coil 2 is provided on the outside of the device body 1, the heating coil 2 is used for heating the inside of the device body 1, a sealing cover 4 is provided on the top of the device body 1, and the top of the device body 1 is connected with one end of the bottom of the condensing tube 5, the condensing tube 5 is located inside the condensing tank 8, and a water inlet 6 is provided on one side of the top of the condensing tank 8 to communicate with the interior, and a drain port 7 is provided on one side of the bottom of the condensing tank 8, the condensing tank 8 is located at the top of the device body 1, one end of the bottom of the condensing tube 5 is connected with one end of the top of the condensing water pipe 10, one end of the bottom of the condensing water pipe 10 is connected with a water storage tank 13, one side of the condensing water pipe 10 is connected with the input end of the air pump 9, and the other end of the air pump 9 is connected with the inside of the base 15 through the return air pipe 14, the base 15 is installed at the bottom of the device body 1, and an air The pad 16 and the base 15 have a hollow structure inside, and the top of the base 15 is glued to the air cushion 16. The air cushion 16 is made of flexible rubber, and micropores are evenly distributed on the surface of the air cushion 16. The condenser 5 is spirally arranged inside the condensation tank 8. The condenser 5 is made of copper-aluminum composite material. After the water inside the device body 1 is heated, the steam will rise and enter the condenser 5. The condenser 5 condenses the internal steam under the cooling of the cold water, and the condensed condensed water can enter the condensation water pipe 10. Under the action of gravity, the condensed water falls into the water storage tank 13. The condensed air enters the base 15 through the return air pipe 14 under the action of the air pump 9, and passes through the air cushion 16 on the top surface of the base 15, turning into dense bubbles that rise. The bubbles float to the liquid surface and explode continuously, thereby causing the liquid surface to roll, which is beneficial to increase the contact area between the liquid surface and the air, thereby increasing the evaporation surface. Such a reciprocating cycle is beneficial to improve the evaporation efficiency and achieve the effect of rapid evaporation. Example 2

[0022] The condensation water pipe 10 is arranged vertically, and the other side of the condensation water pipe 10 is connected to the vacuum pump 11, and the other end of the vacuum pump 11 is connected to the exhaust pipe 12. By connecting the vacuum pump on one side of the condensation water pipe, the air inside the device body can be extracted under the action of the vacuum pump. By connecting the vacuum pump 11 on one side of the condensation water pipe 10, the air inside the device body 1 can be extracted under the action of the vacuum pump 11, so that the air is discharged from the exhaust pipe 12, so that the inside of the device body 1 can be in a vacuum state, which is beneficial to lowering the boiling point of the liquid inside the device body 1, so that the liquid inside the device body 1 can achieve low-temperature evaporation, which is beneficial to energy saving.

[0023] Working principle: When the device is in use, the water sample to be extracted is poured into the device body 1, and the device body 1 is heated by the electric heating coil 2, so that the water inside the device body 1 can reach the boiling point, and then the steam will rise and enter the condenser 5. The condenser 5 condenses the internal steam under the cooling of cold water, and the condensed water can enter the condensation water pipe 10. Under the action of gravity, the condensed water falls into the water storage tank 13. The condensed air enters the base 15 through the return air pipe 14 under the action of the air pump 9, and passes through the air cushion 16 on the top surface of the base 15 to become dense bubbles that rise. The bubbles float to the liquid surface and explode continuously, thereby causing the liquid surface to roll, which is beneficial to improving the distillation efficiency.

[0024] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, it is intended that all changes that fall within the meaning and range of equivalents of the claims are included in the present invention. Any reference signs in the claims should not be construed as limiting the claim to which they relate.

[0025] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. An automatic integrated distillation apparatus, characterized in that: The invention comprises a device body (1), a heating coil (2), a condensing pipe (5), a condensing water pipe (10), a base (15) and an air cushion (16), wherein the device body (1) is provided with a heating coil (2) on the outside, and the heating coil (2) is used for heating the inside of the device body (1), a sealing cover (4) is provided on the top of the device body (1), and the top of the device body (1) is connected to one end of the bottom of the condensing pipe (5), the condensing pipe (5) is located inside the condensing tank (8), and a water inlet (6) is provided on one side of the top of the condensing tank (8) to communicate with the inside, and the condensing pipe (5) is provided with a water inlet (6 ... A drain port (7) is provided on one side of the bottom of the tank (8), the condensation tank (8) is located on the top of the device body (1), one end of the bottom of the condensation pipe (5) is connected to one end of the top of the condensation water pipe (10), one end of the bottom of the condensation water pipe (10) is connected to the water storage tank (13), one side of the condensation water pipe (10) is connected to the input end of the air pump (9), and the other end of the air pump (9) is connected to the inside of the base (15) through the return air pipe (14), the base (15) is installed at the bottom of the device body (1), and an air cushion (16) is provided on the top of the base (15).

2. The automatic integrated distillation apparatus according to claim 1, characterized in that: The interior of the base (15) is a hollow structure, and the top of the base (15) is glued to the air cushion (16). The air cushion (16) is made of a flexible rubber material, and micropores are evenly distributed on the surface of the air cushion (16).

3. The automatic integrated distillation apparatus according to claim 1, characterized in that: The condenser tube (5) is spirally arranged inside the condenser tank (8), and the condenser tube (5) is made of a copper-aluminum composite material.

4. The automatic integrated distillation apparatus according to claim 1, characterized in that: The heating coil (2) is spirally wound around the outer wall surface of the device body (1), and a heat-insulating sleeve (3) is sleeved on the outside of the heating coil (2).

5. The automatic integrated distillation apparatus according to claim 1, characterized in that: The condensing water pipe (10) is arranged vertically, and the other side of the condensing water pipe (10) is connected to the vacuum pump (11), and the other end of the vacuum pump (11) is connected to the exhaust pipe (12).

6. The automatic integrated distillation apparatus according to claim 1, characterized in that: The top of the device body (1) is a detachable structure, and the bottom of the device body (1) and the top of the device body (1) are connected by buckles, and the buckles are distributed in a circular shape at equal intervals on the outside of the device body (1).

Citation Information

Patent Citations

  • Integrated distillation instrument

    CN215352034U