Intelligent spraying dust removal device for mining belt

Abstract

The utility model discloses an intelligent spraying dust removal device for a mining belt. The intelligent spraying dust removal device for the mining belt comprises a control end, a detection mechanism and a dust removal mechanism, the detection mechanism is used for detecting the dust concentration; the dust removal mechanism comprises a portal frame, a water spraying pipe is installed on the portal frame, a spraying head is installed on the water spraying pipe, a hydrogel storage tank is arranged on one side of the portal frame, a pressure pump is installed on the hydrogel storage tank, a mixing tank is installed at one end of the water spraying pipe, and two branch pipes are installed at one end of the mixing tank. According to the intelligent spraying dust removal device for the mining belt, the control end, the detection mechanism and the dust removal mechanism are arranged, dust removal operation can be automatically carried out according to the concentration change of dust in the air near the belt conveyor, a mixture of water and hydrogel is used as a dust removal medium, the dust wrapping and adsorption capacity is higher, and the dust removal efficiency is improved. The dust removal efficiency is improved, and water is saved to a certain extent.

Description

Technical Field

[0001] The utility model relates to the technical field of dust removal equipment, in particular to an intelligent spray dust removal device for a mining belt. Background Art

[0002] Coal mining, particularly during mining, transportation, and processing, generates large amounts of dust. This dust not only pollutes the environment but also poses a health risk to miners, such as occupational diseases like pneumoconiosis. Furthermore, with the advancement of automation and intelligent technologies, traditional dust control methods are no longer able to meet the high efficiency and environmental protection requirements of modern mining operations.

[0003] A mining belt conveyor with an automatic spray dust reduction device is disclosed, comprising a mining belt conveyor body, a spray dust removal component provided on the mining belt conveyor body, a spray dust removal component connected to the spray dust removal component, the spray protection component comprising a windproof box, a pair of first windproof baffles symmetrically provided on both sides of the windproof box, two movable grooves being carved on a side of the first windproof baffle away from the windproof box, movable sliders being provided slidingly in the movable grooves, and a second windproof baffle being connected to one end of the two movable sliders away from the first windproof baffle. By providing a spray protection structure on the mining belt conveyor spray dust reduction device, the spray dust reduction component can be protected in windy weather, reducing the impact of wind on the spray dust reduction component and protecting the efficiency of the dust reduction device. At the same time, the spray protection structure can drive the spray dust removal component to rotate under the action of wind, which can not only increase the area of spray dust removal, but also reduce the probability of nozzle clogging.

[0004] However, the device still uses water as a medium and relies on spraying water mist to remove dust. However, the efficiency of water mist dust removal is not high and requires a large amount of water.

[0005] Therefore, it is necessary to provide a mining belt intelligent spray dust removal device to solve the above technical problems. Utility Model Content

[0006] In view of the above situation, in order to overcome the defects of the existing technology, the utility model provides a mining belt intelligent spray dust removal device that can use a mixture of water and hydrogel as a dust removal medium to improve the dust removal efficiency.

[0007] In order to achieve the above purpose, the technical solution adopted by the present utility model is as follows:

[0008] The intelligent spray dust removal device for mining belts includes: a control end, a detection mechanism and a dust removal mechanism; the control end, the detection mechanism and the dust removal mechanism are arranged at the head of the belt conveyor, and the detection mechanism is arranged behind the dust removal mechanism, that is, when the belt conveyor is running, it first passes through the dust removal mechanism and then passes through the detection mechanism, and the detection mechanism is used to detect the dust concentration; the dust removal mechanism includes a gantry mounted above the belt conveyor, a water spray pipe is installed on the gantry, and multiple nozzles are installed downward on the water spray pipe. A hydrogel storage tank is provided on one side of the gantry, and a pressure pump is installed on the hydrogel storage tank. One end of the water spray pipe is closed, and the other end is connected to a mixing tank through a pipeline. Two branches are installed at one end of the mixing tank, one branch is connected to the pressure pump, and the other branch is connected to the high-pressure water source. A flow meter and an electric control valve are installed on the branch pipe, and the pressure pump, flow meter and electric control valve are connected to the control end.

[0009] Preferably, the mixing tank comprises a shell, with connecting pipes provided at both ends of the shell and one end connected to a branch pipe, and a plurality of filter screens installed in the shell.

[0010] Preferably, a buffer tank is installed on one side of the portal frame, one end of the buffer tank is connected to the mixing tank, and the other end is connected to the water spray pipe through a high-pressure resistant rubber tube.

[0011] Preferably, an adjustment plate is fixedly mounted on the water spray pipe, a plurality of slots are provided on the adjustment plate, a limiting hole is provided on the door frame, a pin rod is inserted into the limiting hole, and the pin rod passes through one of the slots.

[0012] Preferably, a connecting piece is provided on the water spray pipe, and the connecting piece includes a mounting ring sleeved on the water spray pipe, and the mounting ring is connected to the pin rod.

[0013] Preferably, a T-shaped support seat is installed at the bottom end of the door frame, and a bidirectional threaded rod is installed between the support seat and the door frame.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] (1) The utility model is provided with a control terminal, a detection mechanism and a dust removal mechanism, and can automatically perform dust removal operations according to the changes in dust concentration in the air near the belt conveyor. The mixture of water and hydrogel is used as the dust removal medium, which has a stronger ability to wrap and adsorb dust, improves the dust removal efficiency, and saves water to a certain extent.

[0016] (2) The present invention provides a mixing tank including a housing and a plurality of filter screens, thereby conveniently mixing the hydrogel and water and filtering impurities in the water;

[0017] (3) The utility model can stabilize the water pressure and reduce fluctuations by installing a buffer tank between the water spray pipe and the mixing tank, making the sprayed hydrogel mist more stable;

[0018] (4) The present invention can manually adjust the angle of the nozzle by providing an adjustment plate, a slot, a limit hole and a pin;

[0019] (5) The utility model can conveniently fix the door frame on the tunnel ground and adjust its level by providing a support seat and a bidirectional threaded rod. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the structure of the mining belt intelligent spray dust removal device provided by the utility model;

[0021] Figure 2 for Figure 1 The schematic diagram of the structure of the dust removal mechanism in the mining belt intelligent spray dust removal device shown;

[0022] Figure 3 for Figure 2 Enlarged view of part A;

[0023] Figure 4 for Figure 2 The schematic diagram of the structure of the mixing tank in the mining belt intelligent spray dust removal device shown;

[0024] Figure 5 for Figure 2 The structural diagram of the adjustment plate in the mining belt intelligent spray dust removal device shown;

[0025] Figure 6 for Figure 2 The schematic diagram of the structure of the connecting parts in the mining belt intelligent spray dust removal device shown;

[0026] Figure 7 for Figure 2 The diagram shows the structure of the gantry in the mining belt intelligent spray dust removal device.

[0027] Among them, the names corresponding to the figure numbers are: 1-control end, 2-detection mechanism, 3-dust removal mechanism, 4-gantry, 5-water spray pipe, 6-spray head, 7-hydrogel storage tank, 8-pressure pump, 9-mixing tank, 10-branch pipe, 11-flow meter, 12-electric control valve, 13-housing, 14-filter screen, 15-buffer tank, 16-adjustment plate, 17-connector, 18-slot, 19-mounting ring, 20-pin rod, 21-handle, 22-limiting hole, 23-support seat, 24-bidirectional threaded rod. DETAILED DESCRIPTION

[0028] The present invention will be further described below with reference to the accompanying drawings and embodiments. The present invention includes but is not limited to the following embodiments.

[0029] Example 1:

[0030] like Figure 1-7 As shown, the mining belt intelligent spray dust removal device provided by the utility model includes: a control end 1, multiple detection mechanisms 2 and multiple dust removal mechanisms 3; the detection mechanisms 2 and the dust removal mechanisms 3 are arranged one-to-one next to the belt conveyor, and at least one group of detection mechanisms 2 and dust removal mechanisms 3 are arranged at the head of the belt conveyor, the control end 1 is arranged at the head of the belt conveyor, and the detection mechanism 2 is arranged behind the dust removal mechanism 3, that is, when the belt conveyor is running, it first passes through the dust removal mechanism 3 and then passes through the corresponding detection mechanism 2; the detection mechanism 2 includes a dust concentration detection component and a wind pressure detection component, which are respectively used to detect the dust concentration above the belt conveyor and the wind pressure on the windward side; the dust removal mechanism 3 includes a door frame 4 erected above the belt conveyor, a water spray pipe 5 is installed on the door frame 4, and a plurality of nozzles 6 are installed downward on the water spray pipe 5, a hydrogel storage tank 7 is provided on one side of the door frame 4, and a hydrogel storage tank 7 is installed on the hydrogel storage tank 7 It is equipped with a pressure pump 8, one end of the water spray pipe 5 is closed, and the other end is connected to a mixing tank 9 through a pipeline. Two branch pipes 10 are installed at one end of the mixing tank 9, one branch pipe 10 is connected to the pressure pump 8, and the other branch pipe 10 is connected to the high-pressure water source (the high-pressure water pipe under the well). A flow meter 11 and an electric control valve 12 are installed on the branch pipe 10. The pressure pump 8, the flow meter 11 and the electric control valve 12 are connected to the control end 1. When in use, the hydrogel in the hydrogel storage tank 7 is drawn into the branch pipe 10 by the pressure pump 8, and the high-pressure water 10 enters another branch pipe 10. The water and hydrogel enter the mixing tank 9 and mix, and then enter the water spray pipe 5 through the pipeline, and then are sprayed out through the nozzle 6 to form a fine water mist of hydrogel, which adsorbs and reduces dust in the air. Because the hydrogel has greater viscosity, the fine water mist of hydrogel is more likely to stick to the dust, and the dust reduction efficiency is higher and the speed is faster. At the same time, the detection mechanism 2 detects the dust concentration and wind pressure in the air and transmits the data to the control terminal 1. The control terminal 1 automatically executes according to the preset program. When the dust concentration is higher than the maximum preset value, the control terminal 1 automatically controls the pressure pump 8 to start and the electric control valve 12 to open, so that the water and hydrogel can mix and reduce dust. When the dust concentration is lower than the minimum preset value, the control terminal 1 automatically controls the pressure pump 8 to stop and the electric control valve 12 to close, and the dust removal ends. During the spray dust reduction process, the control terminal 1 can control the opening and closing degree of the electric control valve 12 according to the flow rate changes of the flow meter 11, thereby adjusting the use ratio of the hydrogel and, correspondingly, the water use ratio. If the opening and closing degree of the electric control valve 12 is increased or decreased at the same time, the spray speed of the nozzle 6 is increased or decreased, thereby speeding up or slowing down the dust removal speed.

[0031] By setting up the control terminal 1, the detection mechanism 2 and the dust removal mechanism 3, dust removal operations can be automatically performed according to the changes in the dust concentration in the air near the belt conveyor. A mixture of water and hydrogel is used as the dust removal medium, which has a stronger ability to wrap and adsorb dust, improves the dust removal efficiency, and saves water to a certain extent.

[0032] Example 2:

[0033] like Figure 4 As shown, the mixing tank 9 includes a shell 13, with connecting pipes at both ends of the shell 13 and one end connected to the branch pipe 10. A plurality of filter screens 14 are installed in the shell 13. After water and hydrogel enter the shell 13, they pass through multiple layers of filter screens 14 in succession. The hydrogel 14 is gradually dispersed by the filter screens 14, so that the water and hydrogel are evenly mixed. In addition, the filter screens 14 can filter out debris in the water to prevent the debris from clogging the nozzle 6.

[0034] By providing a mixing tank 9 including a housing 13 and a plurality of filter screens 14 , the hydrogel and water can be mixed conveniently and impurities in the water can be filtered.

[0035] Example 3:

[0036] like Figure 2 As shown, a buffer tank 15 is installed on one side of the gantry 4, one end of the buffer tank 15 is connected to the mixing tank 9, and the other end is connected to the water spray pipe 5 through a high-pressure resistant rubber tube. The buffer tank 15 buffers the mixture of water and hydrogel entering the water spray pipe 5, which can make the water pressure more stable and less volatile, and thus the fine water mist of hydrogel sprayed from the nozzle 6 is more stable and will not change drastically.

[0037] By installing a buffer tank 15 between the water spray pipe 5 and the mixing tank 9, the water pressure can be stabilized, the fluctuation can be reduced, and the sprayed hydrogel mist can be made more stable.

[0038] Example 4:

[0039] like Figure 2 and Figure 5-7 As shown, an adjustment plate 16 is fixedly installed on the water spray pipe 5, and a plurality of slots 18 are provided on the adjustment plate 16. A limiting hole 22 is provided on the door frame 4, and a pin rod 20 is inserted into the limiting hole 22. The pin rod 20 passes through one of the slots 20, thereby fixing the angle of the adjustment plate 16, that is, the angle of the water spray pipe 5 is fixed, and the direction angle of the nozzle 6 is fixed. If it is necessary to adjust the spray angle of the nozzle 6, pull out the pin rod 20, rotate the adjustment plate 16, and rotate the water spray pipe 5 along its axial direction by a certain angle, thereby changing the direction of the nozzle 6 and adjusting the spray angle. Then, insert the pin rod into the limiting hole and the corresponding slot 18.

[0040] By providing the adjustment plate 16 , the slot 18 , the limiting hole 22 and the pin 20 , the angle of the nozzle 6 can be manually adjusted.

[0041] Example 5:

[0042] like Figure 2 and Figure 6As shown, a connecting piece 17 is provided on the water spray pipe 5, and the connecting piece 17 includes a mounting ring 19 that is sleeved on the water spray pipe 5. The mounting ring 19 is connected to the pin rod 20, and a handle 21 is installed on one side of the mounting ring 19. When in use, the pin rod 20 is movably connected to the water spray pipe 5 through the connecting piece 17, so that it is not easy to be lost, and the handle 21 is used to facilitate the movement of the pin rod 20.

[0043] By providing the connecting piece 17, the pin rod 20 can be hung on the water pipe 5 after being pulled out, which makes it less likely to be lost and more convenient to find.

[0044] Example 6:

[0045] like Figure 7 As shown, a T-shaped support seat 23 is installed at the bottom end of the gantry 4, and more than one fixing hole is opened on the support seat 23. A two-way threaded rod 24 is installed between the support seat 23 and the gantry 4, and the two ends of the two-way threaded rod 24 are respectively threadedly connected to the gantry 4 and the support seat 23. When in use, the support seat 23 is fixed in the tunnel by a ground anchor or a steel chisel, and the two-way threaded rod 24 is rotated to make the support seat 23 close to or away from the bottom of the gantry 4, and then the level of the gantry 4 is adjusted so that it is horizontally erected above the belt conveyor (including the head). Compared with the method of connecting the gantry 4 to the belt conveyor frame, the vibration of the belt conveyor is large when it is running, and the bracket is connected to the frame, which makes the gantry 4 vibrate greatly. However, when it is fixed on the ground, the vibration is much reduced.

[0046] By providing the support base 23 and the bidirectional threaded rod 24 , the gantry 4 can be conveniently fixed on the tunnel floor and its level can be adjusted.

[0047] Working principle: When in use, the hydrogel in the hydrogel storage tank 7 is pumped into the branch pipe 10 by the pressure pump 8. The high-pressure water 10 enters another branch pipe 10. The water and hydrogel enter the mixing tank 9 to mix. Then, they enter the water spray pipe 5 through the pipeline and are sprayed out through the nozzle 6 to form a fine water mist of hydrogel, which absorbs and reduces dust in the air. Since the hydrogel has a stronger viscosity, the fine water mist of hydrogel is more likely to stick to the dust, and the dust reduction efficiency is higher and faster. At the same time, the detection mechanism 2 detects the dust concentration in the air and transmits the data to the control terminal 1. The control terminal 1 automatically executes according to the preset program. When the dust concentration is higher than the maximum preset value, the control terminal 1 automatically controls the pressure pump 8 to start and the electric control valve 12 to open, so that the water and hydrogel can mix and reduce dust. When the dust concentration is lower than the minimum preset value, the control terminal 1 automatically controls the pressure pump 8 to stop and the electric control valve 12 to close, and the dust removal ends.

Claims

1. A mining belt intelligent spray dust removal device, characterized in that: include: A control terminal (1), a detection mechanism (2) and a dust removal mechanism (3); The detection mechanism (2) is used to detect dust concentration; The dust removal mechanism (3) comprises a door frame (4), a water spray pipe (5) is installed on the door frame (4), a nozzle (6) is installed on the water spray pipe (5), a hydrogel storage tank (7) is provided on one side of the door frame (4), a pressure pump (8) is installed on the hydrogel storage tank (7), a mixing tank (9) is installed at one end of the water spray pipe (5), two branch pipes (10) are installed at one end of the mixing tank (9), one branch pipe (10) is connected to the pressure pump (8), and the other branch pipe (10) is connected to a high-pressure water source, a flow meter (11) and an electric control valve (12) are installed on the branch pipe (10), and the pressure pump (8), the flow meter (11) and the electric control valve (12) are all connected to the control end (1).

2. The intelligent spray dust removal device for mining belt according to claim 1, characterized in that: The mixing tank (9) comprises a shell (13), and a plurality of filter screens (14) are installed in the shell (13).

3. The intelligent spray dust removal device for mining belt according to claim 1, characterized in that: A buffer tank (15) is installed on one side of the door frame (4), one end of the buffer tank (15) is connected to the mixing tank (9), and the other end is connected to the water spray pipe (5).

4. The intelligent spray dust removal device for mining belt according to claim 1, characterized in that: An adjusting plate (16) is installed on the water spray pipe (5), and a plurality of slots (18) are provided on the adjusting plate (16). A limiting hole (22) is provided on the door frame (4), and a pin rod (20) is inserted into the limiting hole (22), and the pin rod (20) passes through the corresponding slot (18).

5. The intelligent spray dust removal device for mining belt according to claim 4, characterized in that: The water pipe is provided with a connecting piece (17), and the connecting piece (17) comprises a mounting ring (19) sleeved on the water spray pipe (5), and the mounting ring (19) is connected to the pin rod (20).

6. The intelligent spray dust removal device for mining belt according to claim 1, characterized in that: A T-shaped support seat (23) is installed at the bottom end of the door frame (4), and a bidirectional threaded rod (24) is installed between the support seat (23) and the door frame (4).

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