Combined high-speed mixing device

Through the design of a combined high-speed mixing device, the problem of low mixing efficiency in powder coating production is solved, efficient stirring and dust prevention effects are achieved, production efficiency is improved and dust pollution is reduced.

CN223221301UActive Publication Date: 2025-08-15DAYE RUILONG POWDER COATINGS CO LTD
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Patent Information

Application Number
CN202421687360.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-08-15
Estimated Expiration
2034-07-16

AI Technical Summary

Technical Problem

The mixing and stirring effect of existing powder coating production devices is poor, resulting in low mixing efficiency.

Method used

A combined high-speed mixing device is adopted, including a mixing and stirring mechanism and a dustproof mechanism. The stirring plate is designed to rotate around the connecting rod and around the gear, combining a dustproof cover, a vacuum cleaner and a connecting pipe to prevent dust from spreading.

Benefits of technology

It improves the mixing efficiency of powder coatings, avoids dust pollution, and facilitates device cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a combined high-speed mixing device, which is applied to the field of powder coating production and comprises a shell, a mixing and stirring mechanism is arranged in the shell, a dustproof mechanism is arranged on the upper surface of the shell, a discharge pipe with a discharge valve is arranged on the lower surface of the shell, and a discharge valve is arranged on the discharge pipe. By arranging the shell, the mixing and stirring mechanism, the dustproof mechanism and the discharging pipe, during use, raw materials are firstly added into the shell, then the raw materials are efficiently stirred and mixed through the mixing and stirring mechanism, the dustproof mechanism can prevent dust generated in the stirring process of the raw materials from entering the environment, and then after stirring is completed, the raw materials are discharged through the discharging pipe. The control valve on the discharging pipe is opened, the stirred raw materials are discharged from the discharging pipe, the stirring plate can revolve along two different center lines in the shell, the stirring efficiency of the stirring plate on the raw materials can be improved, and then the raw materials are efficiently mixed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of powder coating production, in particular to a combined high-speed mixing device. Background Art

[0002] Powder coating is a solid powdered synthetic resin coating composed of solid resin, pigments, fillers and additives. It is different from ordinary solvent-based coatings and water-based coatings. Its dispersion medium is not solvent and water, but air. It has the characteristics of no solvent pollution, 100% film formation and low energy consumption. In the production process of powder coating, a mixing device is required to mix and stir the raw materials.

[0003] The Chinese utility model patent currently announced as CN213078369U discloses an efficient mixing device for powder coating production and processing, including a mixing box, a motor is fixedly installed on the top of the mixing box, and three mixing shafts are fixedly installed on the outer surface of the motor output shaft. Powder coating and additives are added to the inside of the feed nozzle. When the powder coating is added, the powder coating slowly slides to the inner diameter of the mixing box through the guide plate to avoid the powder coating directly impacting the inside of the mixing box and avoiding the raising of a large amount of dust. Some of the dust will continue to float out through the feed nozzle. At this time, the dust overflowing around the feed nozzle is sucked into the inside of the suction pipe through the operation of the blower. At this time, the dust reaches the inside of the collection box through the suction pipe, the ring pipe and the air duct, and falls to the top of the slide plate, achieving the purpose of high practicality.

[0004] This patent only uses a simple mixing shaft to mix and stir the raw materials, and the mixing effect is poor. It takes a long time to complete the mixing process, which reduces the efficiency of raw material mixing. Utility Model Content

[0005] The purpose of the utility model is to provide a combined high-speed mixing device, which solves the problem that an existing high-efficiency mixing device for powder coating production and processing only mixes and stirs the raw materials through a simple mixing shaft, the mixing effect is poor, and a long time is required to complete the mixing process, thereby reducing the efficiency of raw material mixing.

[0006] The above technical objectives of the present invention are achieved through the following technical solutions: a combined high-speed mixing device, comprising a housing, a mixing and stirring mechanism provided inside the housing, a dustproof mechanism provided on the upper surface of the housing, and a discharge pipe with a discharge valve provided on the lower surface of the housing;

[0007] The mixing and stirring mechanism includes a motor, a connecting plate, a connecting rod, a rotating plate, a mounting plate, a first gear, a second gear, a through rod, a third gear, a fourth gear, a rotating block and a stirring plate, the motor is arranged inside the shell, the connecting plate is fixedly connected to the output shaft of the motor, the connecting rod is fixedly connected to the connecting plate, the rotating plate is arranged on the lower end of the connecting rod, the mounting plate is fixedly connected to the axial surface of the rotating plate, the first gear is fixedly sleeved on the connecting rod, the first gear is located on the rotating plate, the second gear is rotatably arranged on the mounting plate, the second gear and the first gear are meshed and connected, one end of the through rod is fixedly connected to the lower surface of the second gear, the through rod penetrates the mounting plate, the third gear is fixedly connected to the lower end of the through rod, the second gear is located on the lower surface of the mounting plate, the fourth gear is located on the lower surface of the mounting plate, the fourth gear and the third gear are meshed and connected, the rotating block is arranged on the lower surface of the fourth gear, and the stirring plate is arranged on the lower surface of the rotating block.

[0008] The above technical solution is adopted, by setting a shell, a mixing and stirring mechanism, a dust-proof mechanism and a discharge pipe. When in use, the raw materials are first added into the shell, and then the raw materials are efficiently mixed through the mixing and stirring mechanism. The dust-proof mechanism can prevent the dust generated by the raw materials during the stirring process from entering the environment. Then, after the stirring is completed, the control valve on the discharge pipe is opened to discharge the stirred raw materials from the discharge pipe. The mixing and stirring mechanism includes a motor, a connecting plate, a connecting rod, a rotating plate, a mounting plate, a first gear, a second gear, a through rod, a third gear, a fourth gear, a rotating block and a stirring plate. When in use, the motor is first turned on to make the output shaft of the motor drive the connecting plate to rotate, and the rotating plate is connected to the connecting plate through the connecting rod. The first gear is connected to the connecting rod, which can make the connecting plate, connecting rod, rotating plate, mounting plate and stirring plate rotate synchronously, so that the stirring plate can stir and mix the raw materials inside the shell. Then the first gear is set on the connecting rod, which can make the first gear rotate. Since the second gear is meshed and connected with the first gear, the second gear can rotate. Since the third gear is connected with the second gear through the through rod, the third gear can rotate. Since the fourth gear is meshed and connected with the third gear, the fourth gear can rotate, and then the rotating block and the stirring plate can be driven to rotate, that is, the stirring plate can revolve around the connecting rod and the fourth gear, which can make the stirring plate have a better stirring effect on the raw materials and achieve the effect of efficient mixing of the raw materials.

[0009] Further: the dust-proof mechanism includes a dust cover, a dust cleaner and a connecting pipe, the dust cover is arranged on the upper surface of the shell, the dust cleaner is arranged on the dust cover, one end of the connecting pipe is arranged on the dust cleaner, and the other end of the connecting pipe is arranged inside the dust cover.

[0010] By adopting the above technical solution, a dust cover, a dust collector and a connecting pipe are set up. After the raw materials are added to the inside of the shell, the dust cover is fixed on the shell, and then the dust collector is turned on. The dust generated by the mixing of the raw materials is discharged into the dust collector through the connecting pipe, thereby preventing the dust generated by the mixing of the raw materials from diffusing into the air. By separately arranging the dust cover and the shell in a combined manner, the shell and the dust cover can be easily cleaned.

[0011] Furthermore: a fixing groove is provided on the side wall of the shell, a fixing rod is fixedly connected to the lower surface of the dust cover, the fixing rod is located in the fixing groove, and a fixing nut for fixing is provided on the fixing rod for rotation through a thread.

[0012] By adopting the above technical solution, by setting a fixing groove, a fixing rod and a fixing nut, when in use, first put the fixing rod on the dust cover into the fixing groove, and then tighten it with the fixing nut to fix the dust cover on the shell.

[0013] Furthermore: a mounting groove is provided on the upper surface of the shell, and a sealing gasket is fixedly provided inside the mounting groove.

[0014] By adopting the above technical solution, by setting up an installation groove and a sealing gasket, when in use, the installation groove can install and fix the sealing gasket. When the dust cover is fixed on the shell, the dust cover can squeeze the sealing gasket, thereby sealing the contact point between the dust cover and the shell.

[0015] Furthermore: a controller is provided on the outer wall of the shell, and the controller is electrically connected to the motor.

[0016] By adopting the above technical solution, a controller is provided. When in use, the controller is electrically connected to the motor and can control the switching of the motor.

[0017] Furthermore: a fixed handle is fixedly connected to the dust cover, and the number of the fixed handles is two and they are symmetrically arranged.

[0018] By adopting the above technical solution, by providing a fixed handle, the fixed handle can provide a fulcrum for the dust cover during use, making it easy to install and remove the dust cover.

[0019] Furthermore: an observation window is provided on the top of the dust cover, and the number of the observation windows is two and they are symmetrically arranged.

[0020] By adopting the above technical solution and providing an observation window, when in use, the observation window can facilitate staff to observe the mixing situation inside the shell.

[0021] Furthermore: the lower surface of the shell is fixedly connected with support columns, the number of the support columns is four and they are arranged in a circle, and the lower ends of the support columns are provided with anti-slip pads.

[0022] By adopting the above technical solution, by setting the support column and the anti-skid pad, when in use, the support column can increase the ground clearance of the shell, and then the anti-skid pad can increase the friction between the support column and the ground, which can further improve the stability of the shell.

[0023] In summary, the present invention has the following beneficial effects:

[0024] By setting up a mixing and stirring mechanism, when in use, first turn on the motor so that the output shaft of the motor drives the connecting plate to rotate, and the rotating plate is connected to the connecting plate through the connecting rod, so that the connecting plate, connecting rod, rotating plate, mounting plate and stirring plate can rotate synchronously, so that the stirring plate can stir and mix the raw materials inside the shell. Then the first gear is set on the connecting rod, which can make the first gear rotate. Since the second gear is meshed with the first gear, the second gear can be rotated. Since the third gear is connected to the second gear through the through rod, the third gear can be rotated. Since the fourth gear is meshed with the third gear, the fourth gear can be rotated, and thus the rotating block and the stirring plate can be driven to rotate, that is, the stirring plate can revolve around the connecting rod and around the fourth gear, which can make the stirring plate have a better stirring effect on the raw materials and achieve the effect of efficient mixing of the raw materials.

[0025] By setting up a dust-proof mechanism, after the raw materials are added into the shell, the dust cover is fixed on the shell, and then the vacuum cleaner is turned on. The dust generated by the mixing of the raw materials is discharged into the vacuum cleaner through the connecting pipe, so as to prevent the dust generated by the mixing of the raw materials from diffusing into the air. By setting the dust cover and the shell separately in combination, the shell and the dust cover can be easily cleaned.

[0026] Based on the above improvements, the overall technical effect achieved by this device is to enable the stirring plate to revolve along two different center lines in the shell, which can improve the stirring efficiency of the stirring plate on the raw materials and thus achieve efficient mixing of the raw materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0028] Figure 2 It is a structural diagram of the installation groove, sealing gasket and controller of the utility model;

[0029] Figure 3 It is a structural diagram of the dustproof mechanism of the utility model;

[0030] Figure 4 It is a structural diagram of the mixing and stirring mechanism of the utility model;

[0031] Figure 5It is a structural schematic diagram of the second gear, the through rod and the third gear of the utility model.

[0032] In the figure, 1. shell; 2. mixing and stirring mechanism; 3. dust-proof mechanism; 4. discharge pipe; 5. fixing groove; 6. fixing rod; 7. fixing nut; 8. mounting groove; 9. sealing gasket; 10. controller; 11. fixing handle; 12. observation window; 13. support column; 14. anti-slip pad; 201. motor; 202. connecting plate; 203. connecting rod; 204. rotating plate; 205. mounting plate; 206. first gear; 207. second gear; 208. through rod; 209. third gear; 210. fourth gear; 211. rotating block; 212. stirring plate; 301. dust cover; 302. vacuum cleaner; 303. connecting pipe. DETAILED DESCRIPTION

[0033] The present invention will be described in further detail below with reference to the accompanying drawings.

[0034] Example:

[0035] See also Figure 1-Figure 5 The utility model provides a technical solution: a combined high-speed mixing device, comprising a shell 1, a mixing and stirring mechanism 2 is provided inside the shell 1, a dustproof mechanism 3 is provided on the upper surface of the shell 1, and a discharge pipe 4 with a discharge valve is provided on the lower surface of the shell 1;

[0036] The mixing and stirring mechanism 2 includes a motor 201, a connecting plate 202, a connecting rod 203, a rotating plate 204, a mounting plate 205, a first gear 206, a second gear 207, a through rod 208, a third gear 209, a fourth gear 210, a rotating block 211 and a stirring plate 212. The motor 201 is arranged inside the housing 1, the connecting plate 202 is fixedly connected to the output shaft of the motor 201, the connecting rod 203 is fixedly connected to the connecting plate 202, the rotating plate 204 is arranged at the lower end of the connecting rod 203, the mounting plate 205 is fixedly connected to the axial surface of the rotating plate 204, the first gear 206 is fixedly sleeved on the connecting rod 203, and the first gear 206 is located on the rotating plate 204, the second gear 207 is rotatably set on the mounting plate 205, the second gear 207 and the first gear 206 are meshed and connected, one end of the through rod 208 is fixedly connected to the lower surface of the second gear 207, the through rod 208 passes through the mounting plate 205, the third gear 209 is fixedly connected to the lower end of the through rod 208, the second gear 207 is located on the lower surface of the mounting plate 205, the fourth gear 210 is located on the lower surface of the mounting plate 205, the fourth gear 210 and the third gear 209 are meshed and connected, the rotating block 211 is set on the lower surface of the fourth gear 210, and the stirring plate 212 is set on the lower surface of the rotating block 211.

[0037] By providing the shell 1, the mixing and stirring mechanism 2, the dust-proof mechanism 3 and the discharge pipe 4, when in use, the raw materials are first added into the shell 1, and then the raw materials are efficiently mixed by the mixing and stirring mechanism 2. The dust-proof mechanism 3 can prevent the dust generated by the raw materials during the mixing process from entering the environment. After the mixing is completed, the control valve on the discharge pipe 4 is opened to discharge the mixed raw materials from the discharge pipe 4.

[0038] When in use, first turn on the motor 201, so that the output shaft of the motor 201 drives the connecting plate 202 to rotate, and the rotating plate 204 is connected to the connecting plate 202 through the connecting rod 203, so that the connecting plate 202, the connecting rod 203, the rotating plate 204, the mounting plate 205 and the stirring plate 212 can rotate synchronously, thereby causing the stirring plate 212 to stir and mix the raw materials inside the shell 1, and then the first gear 206 is set on the connecting rod 203, which can make the first gear 206 rotate, and since the second gear 207 is engaged with the first gear 206, the first gear 206 is rotated. The connection can make the second gear 207 rotate. Since the third gear 209 is connected to the second gear 207 through the through rod 208, the third gear 209 can rotate. Since the fourth gear 210 is meshed with the third gear 209, the fourth gear 210 can rotate, and then drive the rotating block 211 and the stirring plate 212 to rotate, that is, the stirring plate 212 can revolve around the connecting rod 203 and revolve around the fourth gear 210, which can make the stirring effect of the stirring plate 212 on the raw materials better and realize the effect of efficient mixing of the raw materials.

[0039] refer to Figure 3 The dust-proof mechanism 3 includes a dust cover 301, a dust collector 302 and a connecting pipe 303. The dust cover 301 is arranged on the upper surface of the shell 1, the dust collector 302 is arranged on the dust cover 301, one end of the connecting pipe 303 is arranged on the dust collector 302, and the other end of the connecting pipe 303 is arranged inside the dust cover 301.

[0040] By setting up the dust cover 301, the dust collector 302 and the connecting pipe 303, after the raw materials are added to the inside of the shell 1, the dust cover 301 is fixed on the shell 1, and then the dust collector 302 is turned on. The dust generated by the stirring of the raw materials is discharged into the dust collector 302 through the connecting pipe 303, so as to prevent the dust generated by the stirring of the raw materials from diffusing into the air. By setting the dust cover 301 and the shell 1 separately in combination, the shell 1 and the dust cover 301 can be easily cleaned.

[0041] refer to Figure 2 and Figure 3A fixing groove 5 is provided on the side wall of the shell 1, and a fixing rod 6 is fixedly connected to the lower surface of the dust cover 301. The fixing rod 6 is located in the fixing groove 5, and a fixing nut 7 for fixing is provided on the fixing rod 6. By setting the fixing groove 5, the fixing rod 6 and the fixing nut 7, when in use, first put the fixing rod 6 on the dust cover 301 into the fixing groove 5, and then tighten it with the fixing nut 7 to fix the dust cover 301 on the shell 1.

[0042] refer to Figure 2 A mounting groove 8 is provided on the upper surface of the shell 1, and a sealing gasket 9 is fixedly provided inside the mounting groove 8. By setting the mounting groove 8 and the sealing gasket 9, when in use, the mounting groove 8 can install and fix the sealing gasket 9. When the dust cover 301 is fixed on the shell 1, the dust cover 301 can squeeze the sealing gasket 9, thereby sealing the contact point between the dust cover 301 and the shell 1.

[0043] refer to Figure 1 A controller 10 is provided on the outer wall of the shell 1, and the controller 10 is electrically connected to the motor 201. By setting the controller 10, when in use, the controller 10 is electrically connected to the motor 201 and can control the switch of the motor 201.

[0044] refer to Figure 1 A fixed handle 11 is fixedly connected to the dust cover 301. There are two fixed handles 11 and they are symmetrically arranged. By setting the fixed handles 11, when in use, the fixed handles 11 can provide a fulcrum for the dust cover 301, making it easy to install and remove the dust cover 301.

[0045] refer to Figure 1 An observation window 12 is provided on the top of the dust cover 301. There are two observation windows 12 and they are symmetrically arranged. By setting the observation window 12, when in use, the observation window 12 can facilitate the staff to observe the mixing situation inside the shell 1.

[0046] refer to Figure 1 The lower surface of the shell 1 is fixedly connected with a support column 13. There are four support columns 13 and they are arranged circumferentially. The lower end of the support column 13 is provided with an anti-slip pad 14. By providing the support column 13 and the anti-slip pad 14, when in use, the support column 13 can increase the ground clearance of the shell 1, and then the anti-slip pad 14 can increase the friction between the support column 13 and the ground, which can further improve the stability of the shell 1.

[0047] Brief description of the usage process:

[0048] When in use, first, add the raw materials into the shell 1, then turn on the motor 201, so that the output shaft of the motor 201 drives the connecting plate 202 to rotate, and the rotating plate 204 is connected to the connecting plate 202 through the connecting rod 203, so that the connecting plate 202, the connecting rod 203, the rotating plate 204, the mounting plate 205 and the stirring plate 212 can rotate synchronously, so that the stirring plate 212 can stir and mix the raw materials inside the shell 1, and then the first gear 206 is set on the connecting rod 203, which can make the first gear 206 rotate. Since the second gear 207 is connected to the first gear 208, the first gear 208 is rotated. The first gear 206 is meshed and connected to the second gear 207, which can rotate. Since the third gear 209 is connected to the second gear 207 through the through rod 208, the third gear 209 can rotate. Since the fourth gear 210 is meshed and connected to the third gear 209, the fourth gear 210 can rotate, which in turn can drive the rotating block 211 and the stirring plate 212 to rotate. That is, the stirring plate 212 can revolve around the connecting rod 203 and the fourth gear 210, which can make the stirring plate 212 have a better stirring effect on the raw materials, so that the raw materials can be mixed efficiently.

[0049] Then, after the raw materials are added into the shell 1, the dust cover 301 is fixed on the shell 1, and then the dust collector 302 is turned on. The dust generated by the mixing of the raw materials is discharged into the dust collector 302 through the connecting pipe 303, so as to prevent the dust generated by the mixing of the raw materials from diffusing into the air. By arranging the dust cover 301 and the shell 1 in a combined and separate manner, it is convenient to clean the shell 1 and the dust cover 301. The fixing rod 6 on the dust cover 301 is placed into the fixing groove 5 and then tightened with the fixing nut 7 to fix the dust cover 301 on the shell 1. The mounting groove 8 can be used to install and fix the sealing gasket 9. When the dust cover 301 is fixed on the shell 1, the dust cover 301 can squeeze the sealing gasket 9, thereby sealing the contact point between the dust cover 301 and the shell 1.

[0050] Finally, the controller 10 is electrically connected to the motor 201 and can control the switch of the motor 201 . The observation window 12 allows the staff to observe the mixing situation inside the shell 1 .

[0051] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed. However, as long as they are within the scope of the claims of the present invention, they are protected by patent law.

Claims

1. A combined high-speed mixing device, comprising a housing (1), characterized in that: A mixing and stirring mechanism (2) is provided inside the shell (1), a dustproof mechanism (3) is provided on the upper surface of the shell (1), and a discharge pipe (4) with a discharge valve is provided on the lower surface of the shell (1); The mixing and stirring mechanism (2) comprises a motor (201), a connecting plate (202), a connecting rod (203), a rotating plate (204), a mounting plate (205), a first gear (206), a second gear (207), a penetrating rod (208), a third gear (209), a fourth gear (210), a rotating block (211) and a stirring plate (212); the motor (201) is arranged inside the housing (1); the connecting plate (202) is fixedly connected to the output shaft of the motor (201); the connecting rod (203) is fixedly connected to the connecting plate (202); the rotating plate (204) is arranged at the lower end of the connecting rod (203); the mounting plate (205) is fixedly connected to the axial surface of the rotating plate (204); the first gear (206) is fixedly sleeved on the connecting rod (203); the first gear (209) is fixedly sleeved on the connecting rod (203); the first gear (210) is fixedly sleeved on the connecting rod (203); the first gear (21 ... The wheel (206) is located on the rotating plate (204), the second gear (207) is rotatably arranged on the mounting plate (205), the second gear (207) and the first gear (206) are meshed and connected, one end of the through rod (208) is fixedly connected to the lower surface of the second gear (207), the through rod (208) penetrates the mounting plate (205), the third gear (209) is fixedly connected to the lower end of the through rod (208), the second gear (207) is located on the lower surface of the mounting plate (205), the fourth gear (210) is located on the lower surface of the mounting plate (205), the fourth gear (210) and the third gear (209) are meshed and connected, the rotating block (211) is arranged on the lower surface of the fourth gear (210), and the stirring plate (212) is arranged on the lower surface of the rotating block (211).

2. A combined high-speed mixing device according to claim 1, characterized in that: The dustproof mechanism (3) comprises a dustproof cover (301), a dust collector (302) and a connecting pipe (303); the dustproof cover (301) is arranged on the upper surface of the housing (1); the dust collector (302) is arranged on the dustproof cover (301); one end of the connecting pipe (303) is arranged on the dust collector (302); and the other end of the connecting pipe (303) is arranged inside the dustproof cover (301).

3. A combined high-speed mixing device according to claim 1, characterized in that: A fixing groove (5) is provided on the side wall of the housing (1); a fixing rod (6) is fixedly connected to the lower surface of the dust cover (301); the fixing rod (6) is located in the fixing groove (5); and a fixing nut (7) for fixing is provided on the fixing rod (6) in a threaded manner.

4. A combined high-speed mixing device according to claim 1, characterized in that: The upper surface of the housing (1) is provided with a mounting groove (8), and a sealing gasket (9) is fixedly arranged inside the mounting groove (8).

5. The combined high-speed mixing device according to claim 1, characterized in that: A controller (10) is provided on the outer wall of the housing (1), and the controller (10) is electrically connected to the motor (201).

6. A combined high-speed mixing device according to claim 2, characterized in that: A fixed handle (11) is fixedly connected to the dust cover (301), and the number of the fixed handles (11) is two and they are symmetrically arranged.

7. A combined high-speed mixing device according to claim 2, characterized in that: An observation window (12) is provided on the top of the dust cover (301), and the number of the observation windows (12) is two and they are symmetrically arranged.

8. The combined high-speed mixing device according to claim 1, characterized in that: The lower surface of the shell (1) is fixedly connected with support columns (13), the number of the support columns (13) is four and they are arranged in a circle, and the lower ends of the support columns (13) are provided with anti-slip pads (14).

Citation Information

Patent Citations

  • Efficient mixing device for powder coating production and processing

    CN213078369U