Textile dye stirrer for spinning

Abstract

The utility model belongs to the technical field of textile equipment, and particularly relates to a textile dye stirrer for textile, which comprises a top plate, a crankshaft is in transmission connection below the top plate, two stirring blades are fixedly connected around the crankshaft below the top plate, and a linkage mechanism in sliding connection with the stirring blades is rotatably connected to each bending position of the crankshaft. The second sleeve is fixedly connected with a connecting block, the connecting block is fixedly connected with a scraper, the scraper slides on the surfaces of the stirring blades, the lower end of each stirring blade is fixedly connected with a bottom plate, and the lower end of the crankshaft is rotationally connected with the bottom plate. And a mode of scraping on the surfaces of the stirring blades and the inner wall of the stirring barrel by using a scraper is adopted, so that the problem that residues easily appear on the inner wall of the stirring barrel and are difficult to clean due to insufficient stirring in the prior art is solved.

Description

Technical Field

[0001] The utility model belongs to the technical field of textile equipment, in particular to a textile dye mixer for textile use. Background Art

[0002] After years of development, the dye industry has gradually standardized its equipment. The dye industry involves a significant number of hazardous processes, so achieving automated control of textile processes is both a national standardization requirement and an inevitable requirement of the times. The textile dye mixing process is a crucial step in the textile process.

[0003] Textile dyes need to be stirred using a mixer before use. However, when using existing textile dye mixers, the inner wall surface is easily stained with dyes. These dyes are not only difficult to clean, but also easily accumulate, thus affecting the quality of the dye products. In addition, the existing dye mixers have a simple structure and a single movement mode of the stirring roller, resulting in poor stirring effect, resulting in the quality of the output dyes not meeting the standards.

[0004] The Chinese patent with authorization announcement number CN219072717U discloses a textile dye agitator, comprising a mixing barrel, support blocks are provided on both sides of the inner wall of the top of the mixing barrel, a motor 1 is installed on the support block, the output shaft of the motor 1 passes through the support block and a stirring rod is fixed on the output shaft, a plurality of stirring blades are provided on the outer wall of the stirring rod, a groove is provided at the top of the mixing barrel, a bevel gear 1 is installed inside the groove, a rotating rod is fixed below the bevel gear 1, a circular groove is provided at the bottom end of the groove connected to the interior of the mixing barrel, a plurality of cleaning rods are fixed at the bottom end of the bevel gear 1, and a plurality of bristles are fixed on the plurality of cleaning rods, a support plate is fixed on the outer wall of the mixing barrel, a power mechanism for driving the bevel gear 1 and the rotating rod to rotate is installed on the support plate, the power mechanism can drive the bevel gear 1 and the rotating rod to rotate respectively, and the rotation of the bevel gear 1 can drive the plurality of cleaning rods to rotate, and the rotation of the plurality of cleaning rods can enable the plurality of bristles to clean the inner wall of the mixing barrel.

[0005] However, the above has the following shortcomings:

[0006] 1. According to the description in the above patent, the problem of dye contamination on the inner wall is solved by providing multiple stirring blades and cleaning rods, and the single movement mode is solved by rotating the stirring blades and cleaning rods separately, thereby improving the stirring effect. Although this form solves the problem that the inner wall of the stirring barrel is difficult to clean, the movement mode of the stirring roller is still single, the stirring effect is not greatly improved, and the cleaning bristles are not good at cleaning the inner wall of the stirring barrel.

[0007] 2. The above patent does not take into account the situation where the dye cannot be quickly dissolved by the stirring liquid and forms lumps suspended in the stirring liquid that cannot be broken up.

[0008] 3. The rolling cleaning method of the cleaning brush used in the above patent causes great damage to the inner wall of the mixing barrel, resulting in a large number of scratches, which causes the dye to be stuck in the scratches and makes it more difficult to clean. Utility Model Content

[0009] In order to overcome the deficiencies of the prior art, the utility model solves the technical problem of using a scraper made of silicone grease to reciprocate, scrape off and crush the dye on the stirring blade, thereby improving the stirring effect. The scraper can simultaneously remove the dye stained on the inner wall of the stirring barrel. Moreover, because the flexible silicone grease material is used, the inner wall of the stirring barrel cannot be damaged, thereby improving the cleaning effect and avoiding the situation where the dye is stuck due to scratches on the inner wall of the stirring barrel.

[0010] In order to achieve the above-mentioned purpose, the utility model provides the following technical solution: a textile dye mixer for textile use, comprising a top plate, a crankshaft rotatably connected at the center of the top plate, a sleeve 1 rotatably connected at each bending center on the crankshaft, each sleeve 1 fixedly connected to a connecting rod 1, each connecting rod 1 fixedly connected to a sleeve 2 at one end away from sleeve 1, each sleeve 2 fixedly connected to a connecting rod 2, each connecting rod 2 fixedly connected to a slider at one end away from sleeve 2, the lower end of the top plate is fixedly connected to stirring blades distributed in rotational symmetry, the lower end of the stirring blades is fixedly connected to a bottom plate, the bottom plate is rotatably connected to the crankshaft, a sliding groove is provided on the stirring blade, the sliding groove is slidably connected to the slider, a connecting block is rotatably connected in the sleeve 2 on the same side, and a scraper is fixedly connected to one side of the connecting block.

[0011] Optionally, a sun gear is rotatably connected to the center of the top plate, and the sun gear is connected to the crank transmission, and the sun gear is meshed with three planetary gears for transmission connection, each of the planetary gears is rotatably connected to the upper end of the top plate, and each of the planetary gears is meshed with a planetary carrier, and the planetary carrier is fixedly connected to the mixing drum cover, and the top plate is fixedly connected to a protruding shaft at the center of each planetary gear, and the protruding shaft is rotatably connected to the planetary gear, and the upper end of each protruding shaft is fixedly connected to a dividing handle, and each intersection of the dividing handles is fixedly connected to a planetary gear shaft, and the planetary gear shaft is rotatably connected to the mixing drum cover, and one end of the planetary gear shaft extending out of the mixing drum cover is transmission-connected to a planetary power gear, and the planetary power gear is transmission-connected to a power gear, and the power gear is transmission-connected to a transmission shaft, and a gear rack is rotatably connected to the transmission shaft above the power gear, and the gear rack is fixedly connected to a motor above the gear rack.

[0012] Optionally, a mixing barrel is fixedly connected under the mixing barrel cover, a feed port is provided on the surface of the mixing barrel, a feed plate is fixedly connected to the feed port on the surface of the mixing barrel, a discharge port is fixedly connected below the feed plate on the surface of the mixing barrel, a limiting valve is fixedly connected to the discharge port, and two groups of support seats are symmetrically distributed and fixedly connected under the mixing barrel.

[0013] Optionally, a large number of sieve holes are densely and evenly arranged on the stirring blade.

[0014] In summary, compared with the prior art, the beneficial effects of the present invention are:

[0015] (1) Use a stirring blade with a large number of sieve holes to collect the dye lumps suspended in the stirring liquid that cannot be quickly dissolved.

[0016] (2) By setting up a scraper to work together with the stirring blade and the stirring barrel, the dye blocks attached to the stirring blade and the surface of the stirring barrel can be scraped off and crushed to achieve a better stirring effect.

[0017] (3) Using a flexible silicone scraper instead of a brush reduces damage to the surface of the mixing blade and the inner wall of the mixing drum, and does not leave scratches that would otherwise cause dye residue to remain in the scratches and be difficult to clean. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a three-dimensional schematic diagram of this patent.

[0019] Figure 2 This is the main view of this patent.

[0020] Figure 3 for Figure 2 Stereoscopic cross-sectional view at AA in the middle.

[0021] Figure 4 for Figure 3 A partial enlarged view of point B in the middle.

[0022] Figure 5 This is a specific schematic diagram of the stirring structure of this patent.

[0023] Figure 6 for Figure 5 A partial enlarged view of point C in the middle.

[0024] Explanation of the reference numerals: mixing barrel 10; mixing barrel cover 11; motor 12; gear rack 13; power gear 14; planetary gear shaft 15; planetary power gear 16; feed plate 17; discharge port 18; limiting valve 19; support seat 20; planetary rack 21; planetary gear 22; sun gear 23; crankshaft 24; stirring blade 25; chute 26; sleeve 1 27; connecting rod 1 28; sleeve 29; connecting block 30; split handle 31; protruding shaft 32; transmission shaft 33; scraper 34; top plate 35; bottom plate 36; connecting rod 2 37; slider 38; sieve hole 39. DETAILED DESCRIPTION

[0025] In order to enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0026] like Figure 1 、 Figure 2 and Figure 3 As shown, a textile dye mixer for textile use includes a mixing barrel 10, a mixing barrel cover 11 is fixedly connected above the mixing barrel 10, a feeding port is provided on the surface of the mixing barrel 10, a feeding plate 17 is fixedly connected to the feeding port, a discharge port 18 is fixedly connected below the feeding plate 17 on the surface of the mixing barrel 10, a limiting valve 19 is fixedly connected to the discharge port 18, two groups of support seats 20 are symmetrically distributed and fixedly connected below the mixing barrel 10, a gear rack 13 is fixedly connected above the mixing barrel cover 11, a motor 12 is fixedly connected above the gear rack 13, the motor 12 is transmission-connected to a transmission shaft 33, the transmission shaft 33 is rotatably connected to the gear rack 13, the transmission shaft 33 is transmission-connected to a power gear 14, the power gear 14 is transmission-connected to a planetary power gear 16, the power gear 14 and the planetary power gear 16 are meshed with each other, and the planetary power gear 16 is transmission-connected to a planetary gear shaft 15.

[0027] The motor 12 drives the transmission shaft 33 to rotate and drive the power gear 14 to rotate, so that the power gear 14 rotates the planetary power gear 16, and the planetary power gear 16 drives the planetary gear shaft 15 to rotate, reducing the working pressure of the motor 12 and avoiding burning of the motor 12.

[0028] like Figure 3 、 Figure 4 As shown, the planetary gear shaft 15 is rotatably connected to the mixing barrel cover 11, and three sub-handles 31 are fixedly connected to the bottom of the planetary gear shaft 15. Each sub-handle 31 is fixedly connected to a protruding shaft 32 at one end away from the planetary gear shaft 15, and a top plate 35 is fixedly connected to the bottom of the three protruding shafts 32. Each protruding shaft 32 is rotatably connected to a planetary gear 22, and each planetary gear 22 is meshingly connected to a planetary carrier 21 for transmission. The planetary carrier 21 is fixedly connected to the mixing barrel cover 11, and the center intersection of the three planetary gears 22 is meshingly connected to a sun gear 23 for transmission, and the sun gear 23 is transmission-connected to a crankshaft 24.

[0029] A planetary gear pair is formed by arranging the planetary gears 22, the planetary carrier 21 and the sun gear 23. The planetary gear shaft 15 drives the split handle 31 and the protruding shaft 32 to rotate. Since the protruding shaft 32 is fixedly connected to the top plate 35, the top plate 35 rotates accordingly, and the planetary gears 22 on the top plate 35 rotate accordingly. However, due to the limitation of the planetary carrier 21, the planetary gears 22 rotate while rotating in the circle. Because the rotation of the planetary gears 22 themselves causes the sun gear 23 to rotate, the crankshaft 24 connected to the sun gear 23 rotates accordingly, thereby achieving the purpose of rotating both the crankshaft 24 and the top plate 35.

[0030] like Figure 3 、 Figure 5 、 Figure 6 As shown, the crankshaft 24 is rotatably connected to the top plate 35, and each bend of the crankshaft 24 is rotatably connected to a sleeve 1 27, and a connecting rod 1 28 is fixedly connected to the surface of each sleeve 1 27. The other end of each connecting rod 1 28 is fixedly connected to a sleeve 29, and a connecting rod 2 37 is fixedly connected to the surface of each sleeve 29. The other end of each connecting rod 2 37 is fixedly connected to a slider 38. Two stirring blades 25 are fixedly connected to the center rotationally symmetrically below the top plate 35, and a slide groove 26 is provided on the surface of each stirring blade 25 at the corresponding position of the slider 38. Each slider 38 slides in the slide groove 26. A group of sleeves 29 on the same side is rotatably connected to a connecting block 30, and a scraper 34 is fixedly connected to the connecting block 30. A bottom plate 36 is fixedly connected to the bottom of the stirring blade 25, and the bottom plate 36 is rotatably connected to the inner bottom of the mixing barrel 10.

[0031] When the dye enters the device from the feed plate 17, due to the difference in the number of teeth between the planetary gear 22 and the sun gear 23, the rotation speed is inconsistent, so that the sleeve 1 27, connecting rod 1 28, sleeve 29, connecting rod 2 37 and slider 38 on the crankshaft 24 are restricted by the slide groove 26 on the stirring blade 25 to move back and forth, so that the connecting block 30 connected to the sleeve 29 drives the scraper 34 to move back and forth on the surface of the stirring blade 25, so that the scraper 34 can scrape off and crush the dye attached to the surface of the stirring blade 25. Due to the inclination angle and its own length, the actual effective range of the scraper 34 is larger than the surface range of the stirring blade 25, and can contact the inner wall of the stirring barrel 10, so as to clean the residual dye on the inner wall of the stirring barrel 10 and achieve better stirring and cleaning effects.

[0032] like Figure 3 As shown, a large number of sieve holes 39 are densely and evenly arranged on the surface of the stirring blade 25.

[0033] When the stirring blade 25 is driven to rotate, it will encounter huge water resistance. By setting the sieve hole 39, the water resistance can be reduced and the large pieces of unevenly stirred dye can be intercepted. Together with the scraper 34, it can better crush the unevenly stirred dye.

[0034] In this embodiment, initially, the operator connects the power supply to the machine and pours the stirring liquid corresponding to the dye that needs to be stirred into the machine from the feed plate 17.

[0035] Before use, the worker needs to start the machine in advance so that the crankshaft 24 and the top plate 35 rotate at different speeds under the operation of the planetary gear set driven by the motor 12, and observe whether the machine operates normally. After confirming that it is normal, pour the dye into the machine from the feed plate 17.

[0036] During use, after the dye enters the machine, it cannot dissolve quickly, so that a powder shell or other difficult-to-dissolve conditions are formed on the surface of the dye, which is suspended in the stirring liquid or hung on the inner wall of the stirring barrel 10. During the stirring process, due to the continuous rotation of the stirring blade 25, the undissolved dye suspended in the stirring liquid is collected by the stirring blade 25 covered with sieve holes 39 and adheres to the surface of the stirring blade 25. Because the stirring blade 25 rotates in a circular motion with the rotation of the top plate 35, the surface of the stirring blade 25 is subjected to the pressure given by the stirring liquid, so that the powder shell is broken and the dye is dissolved in the stirring liquid. Since the sleeve 1 27, the connecting rod 1 28, the sleeve 29, the connecting rod 2 37 and the slider 38 are interconnected and fixed on the crankshaft 24, Sleeve 1 27, connecting rod 1 28, sleeve 29, connecting rod 2 37 and slider 38 make circular motion as the crankshaft 24 rotates, and since the stirring blade 25 is provided with a slide groove 26, the slider 38 inside it slides along the slide groove 26 under the restriction of the slide groove 26, so sleeve 1 27, connecting rod 1 28, sleeve 29, connecting rod 2 37 and slider 38 make reciprocating linear motion in the plane where the stirring blade 25 is located. For the above reasons, the connecting block 30 rotatably connected to the sleeve 29 and the scraper 34 fixedly connected to the connecting block 30 also make reciprocating linear motion, so that the scraper 34 can scrape off the undiluted dye on the surface of the stirring blade 25 and the inner wall of the stirring barrel 10.

[0037] After the stirring is completed, there is no need to turn off the motor 12. The limiting valve 19 at the discharge port 18 can be directly opened to allow the dye liquid stirred in the machine to flow out. Because the motor 12 is not turned off, the crankshaft 24 and the top plate 35 in the machine are still rotating, so that the scraper 34 is still doing reciprocating linear motion, scraping off the residual dye liquid in the machine and discharging it to the discharge port 18.

[0038] After the dye liquid is collected, the operator closes the limiting valve 19 and adds cleaning liquid from the feed plate 17. After waiting for the cleaning to be completed, the limiting valve 19 is opened to discharge the cleaning liquid. The specific method is the same as that of taking the dye liquid.

[0039] After cleaning is completed, the operator can close the limiting valve 19 and turn off the motor 12.

[0040] The motor 12 and the limiting valve 19 are existing mature technologies and will not be described in detail herein.

[0041] For example, certain words are used in the specification and claims to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. This specification and claims do not use differences in names as a way to distinguish components, but use differences in the functions of the components as the criteria for distinction. For example, "including" mentioned throughout the specification and claims is an open term, so it should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve the technical problem within a certain error range and basically achieve the technical effect.

[0042] It should be noted that the terms "include," "comprises," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a product or system comprising a series of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such product or system. In the absence of further limitations, an element defined by the phrase "comprising a..." does not exclude the presence of other identical elements in the product or system comprising the element.

[0043] The above description shows and describes several preferred embodiments of the present application. However, as previously mentioned, it should be understood that the present application is not limited to the form disclosed herein and should not be construed as excluding other embodiments. Instead, the present application can be used in various other combinations, modifications, and environments and can be modified within the scope of the application concept described herein through the above teachings or technology or knowledge in the relevant field. Modifications and changes made by those skilled in the art that do not depart from the spirit and scope of the present application should be protected by the claims appended hereto.

Claims

1. A textile dye mixer for textile use, characterized in that: The invention comprises a top plate (35), wherein a crankshaft (24) is rotatably connected to the bottom of the top plate (35), two stirring blades (25) are fixedly connected around the crankshaft (24) below the top plate (35), and each bending part of the crankshaft (24) is rotatably connected to a sleeve 1 (27), a connecting rod 1 (28) is fixedly connected to the surface of the sleeve 1 (27), and one end of the connecting rod 1 (28) is fixedly connected to a sleeve 2 (29), and a connecting rod 2 (37) is fixedly connected to the surface of the sleeve 2 (29), and one end of the connecting rod 2 (37) is fixedly connected to the surface of the sleeve 2 (29). A slider (38) is fixedly connected, and a slide groove (26) is opened on the surface of the stirring blade (25) at a position corresponding to each slider (38). The slider (38) is slidably connected to the slide groove (26). The sleeve (29) is rotatably connected to a connecting block (30). The connecting block (30) is fixedly connected to a scraper (34). The scraper (34) slides on the surface of the stirring blade (25). The lower end of the stirring blade (25) is fixedly connected to a bottom plate (36), and the lower end of the crankshaft (24) is rotatably connected to the bottom plate (36).

2. A textile dye mixer for textile use according to claim 1, characterized in that: One end of the crankshaft (24) extending out of the top plate (35) is connected to the sun gear (23) in a transmission manner. The sun gear (23) is meshed and connected to three planetary gears (22). Each of the planetary gears (22) is meshed and connected to a planetary carrier (21). The outer ring of the planetary carrier (21) is fixedly connected to the mixing barrel cover (11). The center of each planetary gear (22) is connected to a protruding shaft (32) in a rotation manner. The upper end of each protruding shaft (32) is fixedly connected to a dividing handle (31). The lower end of each protruding shaft (32) is fixedly connected to the top plate (35). The intersection of the three dividing handles (31) is fixedly connected to a planetary gear shaft (15).

3. A textile dye mixer for textile use according to claim 2, characterized in that: The planetary gear shaft (15) is rotatably connected to the mixing barrel cover (11); one end of the planetary gear shaft (15) extending from the mixing barrel cover (11) is transmission-connected to a planetary power gear (16); the planetary power gear (16) is meshed and transmission-connected to a power gear (14); the power gear (14) is transmission-connected to a transmission shaft (33); a gear rack (13) is rotatably connected to the transmission shaft (33) above the power gear (14); one end of the transmission shaft (33) extending from the gear rack (13) is transmission-connected to a motor (12); and the motor (12) is fixedly connected to the gear rack (13).

4. A textile dye mixer for textile use according to claim 2, characterized in that: A mixing barrel (10) is fixedly connected below the mixing barrel cover (11), a material inlet is provided on the surface of the mixing barrel (10), a material inlet plate (17) is fixedly connected to the material inlet of the mixing barrel (10), a material outlet (18) is fixedly connected to the surface of the mixing barrel (10) below the material inlet plate (17), the material outlet (18) is provided with an opening, a limiting valve (19) is fixedly connected to the opening of the material outlet (18), and a plurality of support seats (20) are fixedly connected below the mixing barrel (10).

5. A textile dye mixer for textile use according to claim 1, characterized in that: The surface of the stirring blade (25) is provided with a large number of closely spaced, uniform sieve holes (39).

6. A textile dye mixer for textile use according to claim 1, characterized in that: The scraper (34) is made of silicone grease, and the actual working range of the scraper (34) is slightly larger than the stirring blade (25). The scraper (34) can be in sliding contact with the inner wall of the stirring barrel (10).

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