Lifting type stirring assembly
Through the design of the lifting and lowering stirring assembly, the bidirectional rotation and axial movement of the stirring assembly are achieved, solving the problem of insufficient mixing effect of conventional stirring assembly under complex working conditions and improving the mixing effect.
Patent Information
- Application Number
- CN202422252705.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-09-13
AI Technical Summary
Conventional mixing components cannot effectively deal with special and complex working conditions, such as serious upper and lower layers and material axle crawling.
A lifting and agitation assembly is designed, combining a motor, reducer, frame, stirring assembly and lifting assembly to realize bidirectional rotation and axial movement of the stirring assembly, and the lifting and lowering assembly is driven to move the stirring assembly in a synchronous manner along its axial direction through the lifting and lowering assembly.
The stirring assembly is synchronously moved in the axial direction during bidirectional rotation, which improves the mixing effect, can better cope with complex working conditions and meet actual use requirements.
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Figure CN223221367U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stirring devices, in particular to a lifting type stirring component. Background Art
[0002] In conventional stirring components, the motor and reducer drive the stirring shaft, and the stirring shaft drives the stirring blades. The stirring blades stir the liquid in the tank, causing it to flow in a violent turbulent, transitional or laminar state, thereby completing the mixing process or mixing process, thereby ensuring that the materials in the tank reach the best mixing state and completing the conventional stirring mixing process or mixing process.
[0003] However, we have found that for some more special and complex working conditions, such as severe upper and lower stratification, materials climbing up along the stirring shaft (commonly known as the climbing shaft phenomenon), washing and drying, etc., conventional stirring is not competent for such mixing processes.
[0004] In view of this, it is necessary to design a lifting stirring assembly to solve the above problems. Utility Model Content
[0005] The utility model aims to solve at least one of the technical problems existing in the prior art.
[0006] To this end, the utility model provides a lifting stirring assembly that can be lifted up and down while stirring and mixing materials at the same time.
[0007] According to the first aspect of the present invention, a lifting type stirring assembly is provided, including a motor, a reducer, a frame, a stirring assembly and a lifting assembly. The reducer is installed on the frame and connected to the output shaft of the motor. The stirring assembly is connected to the output shaft of the reducer so as to be able to drive the stirring assembly to rotate in both directions, and the lifting assembly is connected to the stirring assembly. During the bidirectional rotation of the stirring assembly, the lifting assembly is suitable for driving the stirring assembly to move synchronously along its axial direction.
[0008] Preferably, the stirring assembly includes a stirring shaft and a stirring blade, and the stirring blade is arranged on the stirring shaft so as to drive the stirring blade to rotate synchronously when the stirring shaft rotates.
[0009] Further preferably, the reducer is a hollow shaft reducer, the stirring shaft is arranged in the hollow shaft reducer, and can move along the axial direction of the hollow shaft reducer, and during the axial movement, the stirring shaft is suitable for synchronous rotation.
[0010] Preferably, the hollow shaft reducer and the stirring shaft are suitable for parallel key or spline connection.
[0011] Further preferably, the lifting assembly includes a driving mechanism and a lifting beam arranged in pairs, the driving mechanism is an electric cylinder or a hydraulic cylinder, the lifting beam is connected to the stirring shaft so as to drive the stirring shaft to move synchronously, and limit switches are provided at the upper and lower ends of the lifting assembly, and the limit switches are suitable for controlling the maximum moving stroke of the lifting assembly to limit the moving range of the stirring shaft along its axial direction.
[0012] Preferably, a step surface is provided at one end of the stirring shaft away from the stirring blade, and the step surface is connected to the lifting assembly via a roller bearing assembly, and a double round nut is also provided at the connection between the lifting assembly and the stirring shaft to lock the stirring shaft and the lifting assembly.
[0013] Further preferably, the roller bearing assembly includes a first roller bearing and a second roller bearing, the first roller bearing abuts against the step section of the step surface away from the stirring blade, and the end face of the first roller bearing abuts against the stop washer at the same time, and the second roller bearing abuts against the step section of the step surface close to the stirring blade.
[0014] Preferably, a gland is further provided at one end of the second roller bearing close to the stirring blade, and a packing seal is provided inside the gland to limit grease in the second roller bearing or the first roller bearing from dripping along the axial direction of the stirring shaft.
[0015] Further preferably, the first roller bearing is further provided with a dust cover at one end away from the stirring blade, and the dust cover is suitable for preventing external dirt from contacting the first roller bearing.
[0016] Preferably, a mechanical seal is further provided at the shaft seal between the output shaft of the reducer and the stirring shaft, and the mechanical seal is suitable for stabilizing the airtightness of the lifting assembly during movement.
[0017] The beneficial effects of the present invention are as follows: the stirring component of the present application can overcome the problem that the traditional stirring component can only realize unidirectional rotation under the action of the motor and the reducer, and can thus realize bidirectional rotation; at the same time, a lifting component is adopted, and the setting of the lifting component can drive the stirring component to move synchronously along its axial direction, further realizing that during the bidirectional rotation of the stirring component, it can also move synchronously along its axial direction, and thus can better meet actual use requirements to cope with special and complex working conditions.
[0018] Other features and advantages of the present invention will be described in the following description, and in part will become apparent from the description, or understood by practicing the present invention. The objectives and other advantages of the present invention are realized and obtained by the structures particularly pointed out in the description, claims and drawings.
[0019] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0021] Figure 1 This is a structural diagram of the lifting stirring assembly of the utility model;
[0022] Figure 2 This is a structural diagram of the lifting stirring assembly of the utility model at the highest point of ascent;
[0023] Figure 3 This is an enlarged view of the roller bearing assembly of the lifting stirring assembly of the present invention.
[0024] Reference numerals:
[0025] 1. Motor; 2. Reducer; 3. Frame;
[0026] 4. Stirring assembly; 41. Stirring shaft; 42. Stirring blade;
[0027] 5. Lifting assembly; 51. Driving mechanism; 52. Lifting beam; 53. Ball bearing assembly; 531. First roller bearing; 532. Second roller bearing; 533. Gland; 534. Dust cover; 535. Double round nut;
[0028] 6. Mechanical seals. DETAILED DESCRIPTION
[0029] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating the basic structure of the present invention only in a schematic manner, and therefore only show components relevant to the present invention. In the description of the present invention, it should be understood that, unless otherwise specified, "a plurality" means two or more.
[0030] See also Figure 1The specific embodiment of the present invention is a lifting stirring assembly 4, which includes a motor 1, a reducer 2, a frame 3, a stirring assembly 4 and a lifting assembly 5. The reducer 2 is installed on the frame 3 and is connected to the output shaft of the motor 1. The stirring assembly 4 is connected to the output shaft of the reducer 2 so as to be able to drive the stirring assembly 4 to rotate in both directions. The lifting assembly 5 is connected to the stirring assembly 4. When the stirring assembly 4 rotates in both directions, the lifting assembly 5 can drive the stirring assembly 4 to move synchronously along its axial direction. Compared with the traditional stirring assembly 4, the lifting stirring assembly 4 can not only realize unidirectional rotation, but also realize bidirectional rotation. At the same time, during the rotation process, the stirring assembly 4 can be driven by the lifting assembly 5 to move along the axial direction of the stirring assembly 4, so as to adjust the stirring position of the stirring assembly 4, thereby ensuring the mixing effect while better meeting special and complex working conditions and meeting actual use requirements.
[0031] See also Figure 2 Specifically, the stirring assembly 4 includes a stirring shaft 41 and a stirring blade 42, wherein the stirring blade 42 is arranged on the stirring shaft 41 so as to be able to drive the stirring blade 42 to rotate synchronously when the stirring shaft 41 rotates. The reducer 2 is a hollow shaft reducer 2, and the stirring shaft 41 is arranged in the hollow shaft reducer 2 and can move along the axial direction of the hollow shaft reducer 2, and during the axial movement, the stirring shaft 41 can rotate synchronously. The stirring shaft 41 and the hollow shaft reducer 2 are connected by a flat key or a spline to effectively transmit power and torque. In addition, the lifting assembly 5 includes a driving mechanism 51 and a lifting beam 52 arranged in pairs, and the driving mechanism 51 includes an electric cylinder or a hydraulic cylinder. The lifting beam 52 is connected to one end of the stirring shaft 41, and can drive the lifting beam 52 to move synchronously when the electric cylinder or the hydraulic cylinder is working. Because the electric or hydraulic cylinders are arranged in pairs, each is equipped with limit switches at its upper and lower ends. These limit switches control the maximum travel of the lifting assembly 5, i.e., the upper and lower limits of the electric or hydraulic cylinder, and simultaneously provide interlocking protection in conjunction with electrical control. Furthermore, the paired arrangement of the electric or hydraulic cylinders ensures coordinated and consistent ascent and descent. When the lifting assembly 5 reaches its highest position, the reducer 2, frame 3, and mechanical seal 6 remain in their original positions and do not rise synchronously with the lifting assembly 5.
[0032] See also Figure 3The end of the stirring shaft 41 away from the stirring blade 42 is provided with a stepped surface, which is connected to the lifting assembly 5 via a roller bearing assembly. A double round nut 535 is also provided at the connection between the lifting assembly 5 and the stirring shaft 41. The double round nut 535 can lock the stirring shaft 41 and the lifting assembly 5. The use of the double round nut 535 for locking can effectively prevent the threads at this location from loosening, effectively avoiding the possibility of loosening at this location, thereby locking the stirring shaft 41 and the lifting assembly 5, and also realizing bidirectional rotation of the stirring shaft 41. The bidirectional rotation of the stirring shaft 41 includes forward and reverse rotation, which can be performed forward or reverse according to actual requirements, or can be operated alternately.
[0033] See also Figure 3 Specifically, the roller bearing assembly includes a first roller bearing 531 and a second roller bearing 532. The first roller bearing 531 abuts against the step section of the step surface away from the stirring blade 42. The end face of the first roller bearing 531 also abuts against the stop washer. The second roller bearing 532 abuts against the step section of the step surface close to the stirring blade 42. In addition, a pressure cap 533 is provided at the end of the second roller bearing 532 close to the stirring blade 42. The packing seal inside the pressure cap 533 is used to limit the grease in the second roller bearing 532 or the first roller bearing 531 from dripping along the axial direction of the stirring shaft 41. A dust cover 534 is also provided at the end of the first roller bearing 531 away from the stirring blade 42. The dust cover 534 can prevent external dirt from entering the first roller bearing 531 or the second roller bearing 532 and affecting the normal operation of the roller bearing assembly.
[0034] In order to ensure the airtightness of the structure during the mixing process, a mechanical seal 6 is provided at the shaft seal between the output shaft of the reducer 2 and the stirring shaft 41. The mechanical seal 6 is different from the conventional mechanical seal structure (the conventional mechanical seal structure requires the mechanical seal ring to be tightly fixed on the stirring shaft 41, and the rotation of the stirring shaft 41 is suitable for driving the mechanical seal ring to operate, while its axial back and forth movement can hardly achieve airtightness within the structure). The mechanical seal 6 used in this embodiment can not only ensure the airtightness of the lifting component 5 in a static state, but also ensure the airtightness of the lifting component 5 during movement. In addition, the airtightness inside the tank body is ensured during the entire operation process, so that the material inside the tank body can work continuously under a certain pressure. However, during the lifting process of the conventional stirring component 4, the tank body needs to be in a normal pressure state, so it cannot ensure that the material inside the tank body can work continuously under a certain pressure. At the same time, in conjunction with the lifting component 5, the stirring component 4 can stop at any position to stir and mix, and is particularly suitable for working conditions where stratification is more serious.
[0035] Throughout this specification, reference to terms such as "one embodiment," "some embodiments," "illustrative embodiments," "examples," "specific examples," or "some examples" means that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0036] The above description is based on the ideal embodiment of the present invention. Based on the above description, relevant personnel can make various changes and modifications without departing from the technical scope of this utility model. The technical scope of this utility model is not limited to the content of the specification and must be determined according to the scope of the claims.
Claims
1. A lifting stirring assembly, characterized in that: The invention comprises a motor (1), a reducer (2), a frame (3), a stirring assembly (4) and a lifting assembly (5), wherein the reducer (2) is mounted on the frame (3) and connected to the output shaft of the motor (1), the stirring assembly (4) is connected to the output shaft of the reducer (2) so as to be able to drive the stirring assembly (4) to rotate in both directions, and the lifting assembly (5) is connected to the stirring assembly (4), and during the bidirectional rotation of the stirring assembly (4), the lifting assembly (5) is suitable for driving the stirring assembly (4) to move synchronously along its axial direction.
2. The lifting stirring assembly according to claim 1, characterized in that: The stirring assembly (4) comprises a stirring shaft (41) and a stirring blade (42), wherein the stirring blade (42) is arranged on the stirring shaft (41) so as to drive the stirring blade (42) to rotate synchronously when the stirring shaft (41) rotates.
3. The lifting stirring assembly according to claim 2, characterized in that: The reducer (2) is a hollow shaft reducer (2), the stirring shaft (41) is arranged in the hollow shaft reducer (2), and is capable of moving along the axial direction of the hollow shaft reducer (2), and during the axial movement, the stirring shaft (41) is suitable for synchronous rotation.
4. The lifting stirring assembly according to claim 3, characterized in that: The hollow shaft reducer (2) and the stirring shaft (41) are suitable for being connected by a flat key or a spline.
5. The lifting stirring assembly according to claim 2, characterized in that: The lifting assembly (5) comprises a driving mechanism (51) and a lifting beam (52) arranged in pairs, wherein the driving mechanism (51) is an electric cylinder or a hydraulic cylinder, and the lifting beam (52) is connected to the stirring shaft (41) so as to be able to drive the stirring shaft (41) to move synchronously, and limit switches are provided at the upper end and the lower end of the lifting assembly (5), and the limit switches are suitable for controlling the maximum movement stroke of the lifting assembly (5) to limit the movement range of the stirring shaft (41) along its axial direction.
6. The lifting stirring assembly according to claim 5, characterized in that: A step surface is provided at one end of the stirring shaft (41) away from the stirring blade (42), and the step surface is connected to the lifting assembly (5) via a roller bearing assembly. A double round nut (535) is also provided at the connection between the lifting assembly (5) and the stirring shaft (41) to lock the stirring shaft (41) and the lifting assembly (5).
7. The lifting stirring assembly according to claim 6, characterized in that: The roller bearing assembly includes a first roller bearing (531) and a second roller bearing (532), wherein the first roller bearing (531) abuts against the step section of the step surface away from the stirring blade (42), and the end face of the first roller bearing (531) abuts against the retaining washer at the same time, and the second roller bearing (532) abuts against the step section of the step surface close to the stirring blade (42).
8. The lifting stirring assembly according to claim 7, characterized in that: A pressure cover (533) is further provided at one end of the second roller bearing (532) close to the stirring blade (42), and a packing seal is provided inside the pressure cover (533) to limit the grease in the second roller bearing (532) or the first roller bearing (531) from dripping along the axial direction of the stirring shaft (41).
9. The lifting stirring assembly according to claim 8, characterized in that: A dust cover (534) is further provided at one end of the first roller bearing (531) away from the stirring blade (42), and the dust cover (534) is suitable for preventing external dirt from contacting the first roller bearing (531).
10. The lifting stirring assembly according to claim 2, characterized in that: A mechanical seal (6) is also provided at the shaft seal between the output shaft of the reducer (2) and the stirring shaft (41). The mechanical seal (6) is suitable for stabilizing the airtightness of the lifting component (5) during movement.