Biomass particle waste crushing device

By staggering the crushing teeth and knives in the biomass particle crushing device, combining vibrating blocks and dryers, the problem of low efficiency of the existing device is solved, efficient crushing and pretreatment is achieved, and the functions of initial drying and iron removal are provided.

CN223221619UActive Publication Date: 2025-08-15山东宇冠机械有限公司
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Patent Information

Application Number
CN202422355747.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-08-15
Estimated Expiration
2034-09-26

AI Technical Summary

Technical Problem

The existing biomass crushing device is unreasonable, resulting in low crushing efficiency and single function, and the inability to effectively pretreat biomass waste.

Method used

A crushing roller for interlaced crushing teeth and crushing knives is designed, combining vibrating blocks, dryers and electromagnetic blocks to achieve multi-functional crushing, first drying and first iron removal.

Benefits of technology

It improves the crushing efficiency, realizes efficient crushing and pretreatment of biomass waste, integrates the functions of initial drying and iron removal, and prepares for subsequent processing technology.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of biomass waste crushing, in particular to a biomass particle waste crushing device. Comprising a shell, two crushing rollers rotating oppositely are installed in the shell, each crushing roller is provided with crushing teeth and crushing cutters, vibration blocks are arranged above the crushing rollers and fixed to the left side and the right side in the shell, a material baffle is installed below the crushing rollers, two material guide wheels are arranged above the material baffle, and the material guide wheels are fixed to the left side and the right side in the shell. Dryers are arranged on the two sides of the two material guiding wheels, discharging openings are formed in the left end and the right end of the material blocking plate, and a wedge-shaped electromagnetic block is installed below each discharging opening. The lower part of the shell is communicated with a discharging funnel; the crushing teeth and the crushing cutters on the crushing rollers are arranged in a staggered manner, so that the crushing efficiency can be improved, the functions of crushing, primary drying, primary iron removal and the like are integrated, and preparation can be made for the subsequent processing technology.
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Description

Technical Field

[0001] The utility model relates to the technical field of biomass waste crushing, in particular to a biomass particle waste crushing device. Background Art

[0002] Biomass fuel is a block-shaped environmentally friendly new energy source produced by processing straw, rice straw, rice husks, peanut shells, corn cobs, oil tea shells, cottonseed shells, etc. as well as "three wastes". Biomass pellets are an important component of biomass fuel. The diameter of biomass pellets is generally 6~10 mm. Biomass waste is generally raw materials produced after processes such as crushing, pulverizing, drying, and iron removal. The raw materials are then granulated to make the final product.

[0003] In conventional crushing devices, the waste cannot be crushed effectively and forcefully due to the unreasonable design of the crushing rollers. In addition, the crushing device has a relatively single function, which only performs crushing and cannot perform pretreatment processes for subsequent processes. This is also limited by the unreasonable design layout of the crusher.

[0004] Therefore, there is an urgent need for a crushing device for producing biomass particles that can effectively crush biomass waste and has diversified functions. Utility Model Content

[0005] In order to make up for the deficiencies in the prior art and achieve the above functions, the utility model provides a biomass particle waste crushing device.

[0006] The utility model is achieved through the following technical solutions:

[0007] A biomass particle waste crushing device includes a housing, wherein two counter-rotating crushing rollers are installed in the housing, each crushing roller is equipped with crushing teeth and crushing knives, a vibration block is provided above the crushing roller, and the vibration block is fixed on the left and right sides of the housing, a material baffle is installed below the crushing roller, two guide wheels are provided above the material baffle, dryers are provided on both sides of the two guide wheels, and a discharge port is provided at both ends of the material baffle, and a wedge-shaped electromagnetic block is installed below each discharge port;

[0008] The lower portion of the shell is connected to a discharge hopper.

[0009] Furthermore, an upper fixed plate is installed on the front end surface of the outer side of the shell and two bearing seats are provided on the fixed plate, and a machine box a is installed on the rear end surface of the outer side of the shell. The center of the two crushing rollers is the roller shaft. The front end of the roller shaft passes through the shell and is fixed in the bearing seat, and the rear end passes through the rear end surface of the shell and is connected to the drive motor in the machine box a through a conveyor belt.

[0010] Furthermore, the surfaces of the two vibration blocks that are close to each other are wedge-shaped, which is conducive to the sliding of materials. Each vibration block is provided with a cavity inside and several vibration motors are installed in the cavity. A rubber block is fixed at the position where the lower end surface of the vibration block contacts the shell.

[0011] Furthermore, the crushing teeth and crushing knives are circumferentially and axially staggeredly installed on the crushing roller, the sharp edge direction of the crushing knives is opposite to the sharp edge direction of the crushing teeth, and the crushing knives are circumferentially located between the front and rear crushing teeth.

[0012] Furthermore, the two guide wheels are controlled to rotate by a motor in the chassis b, and strip-shaped material-moving rods are installed on the guide wheels, and the two material-moving rods do not contact each other during rotation.

[0013] Furthermore, there are four feeding ports, two of which are arranged at the front and back of each side; drying channels are arranged at the left and right ends of the outer side of the shell, one end of the drying channel passes through the shell and is connected to the dryer, and the other end is connected to the dryer on the outside.

[0014] Furthermore, four supporting feet are provided on the four corners of the side of the shell, and a rubber pad is provided at the bottom of each supporting foot.

[0015] Furthermore, each electromagnetic block is in the shape of a wedge pointing downward toward the center, and the inclined surface of each electromagnetic block is configured to be sawtooth-shaped.

[0016] The beneficial effects of the utility model are as follows: the staggered arrangement of the crushing teeth and crushing knives on the crushing roller can improve the crushing efficiency; the device is also provided with a vibration block to accelerate the material discharge and to vibrate and crush the material that is still being connected; the device integrates the functions of crushing, primary drying, primary iron removal, etc., and can prepare for subsequent processing technology. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the front side of the utility model;

[0018] Figure 2 It is a schematic diagram of the overall three-dimensional structure of the back of the utility model;

[0019] Figure 3 It is a three-dimensional schematic diagram of the internal structure of the utility model;

[0020] Figure 4 for Figure 3 The main view;

[0021] Figure 5 This is an enlarged schematic diagram of the crushing roller surface.

[0022] In the picture:

[0023] 1. Shell, 101. Fixing plate, 1012. Bearing seat, 102. Chassis a,

[0024] 2. Crushing roller, 201. Crushing teeth, 202. Crushing knife, 203. Roller shaft, 204. Conveyor belt,

[0025] 3. Vibration block, 301. Vibration motor, 302. Rubber block,

[0026] 4. Guide wheel, 401, chassis b, 402, material rod,

[0027] 5. Dryer, 501. Drying channel, 502. Baffle plate, 503. Feeding port,

[0028] 6. Electromagnetic block, 601, socket,

[0029] 7. Discharge funnel, 8. Support feet, 801, rubber pad. DETAILED DESCRIPTION

[0030] The following will be combined with the accompanying drawings of the embodiments of the present invention to clearly and completely describe the technical solutions of the embodiments of the present invention. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Generally, the components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in a variety of different configurations.

[0031] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative work are within the scope of protection of the present invention.

[0032] like Figures 1 to 5 As shown, the utility model includes a shell 1, in which two counter-rotating crushing rollers 2 are installed for crushing biomass waste, each crushing roller 2 is installed with crushing teeth 201 and crushing knives 202, and a vibration block 3 is provided above the crushing roller 2, and the vibration block 3 is fixed on the left and right sides of the shell 1, and a baffle plate 502 is installed below the crushing roller 2, and two guide wheels 4 are provided above the baffle plate 502. Dryers 5 are provided on both sides of the two guide wheels 4 for pre-drying the material for the first time to prepare for the subsequent formal drying process, and discharge ports 503 are provided at the left and right ends of the baffle plate 502. A wedge-shaped electromagnetic block 6 is installed below each discharge port 503, which can absorb metal impurities in the material when energized;

[0033] The lower portion of the shell 1 is connected to a discharge hopper 7 which serves as a discharge channel for the finished product.

[0034] An upper fixed plate 101 is installed on the front end surface of the outer side of the shell 1 and two bearing seats 1012 are provided on the fixed plate 101. A machine box a102 is installed on the rear end surface of the outer side of the shell 1. The center of the two crushing rollers 2 is the roller shaft 203. The front end of the roller shaft 203 passes through the shell 1 and is fixed in the bearing seat 1012. The rear end passes through the rear end surface of the shell 1 and is connected to the drive motor in the machine box a102 through a conveyor belt 204, which is used to drive the two crushing rollers 2 to rotate; the rear end of the roller shaft 203 is also fixed by the bearing seat 1012, and the bearing seat 1012 at the rear end is set in the shell 1.

[0035] The surfaces of the two vibration blocks 3 that are close to each other are wedge-shaped, which is conducive to the sliding of materials. They are the feeding point of materials. Each vibration block 3 is provided with a cavity inside and several vibration motors 301 are installed in the cavity. On the one hand, it is convenient for unloading materials. On the other hand, it makes the materials that are being crushed but not yet broken (such as straw, etc.) vibrate to improve the crushing efficiency. A rubber block 302 is fixed at the position where the lower end surface of the vibration block 3 contacts the shell 1 to reduce the vibration of the vibration motor 301 on the whole machine.

[0036] The crushing teeth 201 and the crushing knives 202 are both circumferentially and axially staggeredly installed on the crushing roller 2. The function of the crushing teeth 201 is to cut the material up and down when rotating, and on the other hand, "grasp" the material and drive it to sink. The function of the crushing knife 302 is to separate the material front and back. The sharp edge direction of the crushing knife 202 is opposite to that of the crushing teeth 201, which helps to crush. The crushing knife 202 is located between the front and rear crushing teeth 201 on the circumference.

[0037] The two guide wheels 4 are controlled to rotate by the motor in the chassis b401. The guide wheels 4 are both equipped with strip-shaped material-moving rods 402, and the material-moving rods 402 of the two do not contact each other during rotation. The materials falling from between the crushing rollers 2 are moved to the discharge port 503 by the material-moving rods 402. During this period, the materials are pushed through the dryer 5 for heating and initial drying.

[0038] There are four discharge ports 503, two of which are arranged on each side; drying channels 501 are arranged on the left and right ends of the outer side of the shell 1, one end of the drying channel 501 passes through the shell 1 and is connected to the dryer 1, and the other end is connected to the dryer on the outside. The hot air generated by the dryer 5 needs to be provided by the dryer through the drying channel 501.

[0039] Four supporting feet 601 are provided on the four corners of the side of the housing 1 and a rubber pad 801 is provided at the bottom of each supporting foot 601 to reduce external vibration.

[0040] Each electromagnetic block 6 is in the shape of a wedge pointing downward toward the center, and the inclined surface of each electromagnetic block 6 is set to be serrated. When energized, it can adsorb metal impurities such as nails in the material. The serrated design will cause the metal impurities to be stuck in the serrated groove after adsorption and will not fall off easily.

[0041] This device is powered by the socket 601 on the outside of the shell 1. Both chassis a102 and chassis b401 have built-in conventional electrical control components such as PLC controllers and encoders. The connection and control methods of each electrical component are well known to people in this field and will not be repeated here.

[0042] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model and are not limiting. Other modifications or equivalent substitutions made to the technical solution of the utility model by ordinary technicians in this field should be included in the scope of the claims of the utility model as long as they do not depart from the spirit and scope of the technical solution of the utility model.

Claims

1. A biomass particle waste crushing device, comprising a housing (1), characterized in that: Two crushing rollers (2) rotating in opposite directions are installed in the housing (1), and each crushing roller (2) is equipped with crushing teeth (201) and crushing knives (202). A vibration block (3) is arranged above the crushing roller (2), and the vibration block (3) is fixed on the left and right sides of the housing (1). A material blocking plate (502) is installed below the crushing roller (2), and two guide wheels (4) are arranged above the material blocking plate (502). Dryers (5) are arranged on both sides of the two guide wheels (4). A material discharge port (503) is arranged at both left and right ends of the material blocking plate (502), and a wedge-shaped electromagnetic block (6) is installed below each material discharge port (503). The lower portion of the shell (1) is connected to a discharge hopper (7).

2. The biomass particle waste crushing device according to claim 1, characterized in that: An upper fixed plate (101) is mounted on the front end surface of the outer side of the shell (1), and two bearing seats (1012) are provided on the fixed plate (101). A machine box a (102) is mounted on the rear end surface of the outer side of the shell (1). The centers of the two crushing rollers (2) are roller shafts (203). The front ends of the roller shafts (203) pass through the shell (1) and are fixed in the bearing seats (1012). The rear ends pass through the rear end surface of the shell (1) and are connected to the drive motor in the machine box a (102) via a conveyor belt (204).

3. The biomass particle waste crushing device according to claim 1, characterized in that: The adjacent surfaces of the two vibration blocks (3) are wedge-shaped, which is conducive to the sliding of materials. Each vibration block (3) is provided with a cavity inside, and a plurality of vibration motors (301) are installed in the cavity. A rubber block (302) is fixed at the position where the lower end surface of the vibration block (3) contacts the shell (1).

4. The biomass particle waste crushing device according to claim 1, characterized in that: The crushing teeth (201) and the crushing knives (202) are both circumferentially and axially staggeredly mounted on the crushing roller (2); the sharp edge direction of the crushing knives (202) is opposite to the sharp edge direction of the crushing teeth (201); and the crushing knives (202) are circumferentially located between the front and rear crushing teeth (201).

5. The biomass particle waste crushing device according to claim 1, characterized in that: The two guide wheels (4) are controlled to rotate by a motor in the chassis b (401). Strip-shaped material shifting rods (402) are installed on the guide wheels (4), and the two material shifting rods (402) do not contact each other during rotation.

6. The biomass particle waste crushing device according to claim 1, characterized in that: There are four discharge ports (503), two of which are provided at the front and rear of each side; drying channels (501) are provided at the left and right ends of the outer side of the shell (1), one end of the drying channel (501) passes through the shell (1) and is connected to the dryer (5), and the other end is connected to the dryer on the outside.

7. The biomass particle waste crushing device according to claim 1, characterized in that: Four supporting feet (601) are provided on the four corners of the side of the shell (1), and a rubber pad (801) is provided at the bottom of each supporting foot (601).

8. The biomass particle waste crushing device according to claim 1, characterized in that: The shape of each electromagnetic block (6) is a wedge pointing downward toward the center, and the inclined surface of each electromagnetic block (6) is configured to be sawtooth-shaped.