Raw material spraying device for safety helmet production

By using the positioning and lifting plate design of rotary frame and vacuum suction cup fixtures in the raw material spraying device for safety helmet production, the problem of uneven spraying caused by skewed safety helmet is solved, and uniform spraying of the safety helmet surface is achieved.

CN223221722UActive Publication Date: 2025-08-15LIAONING FUQIANYUAN SAFETY PROTECTION PROD CO LTD
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Patent Information

Application Number
CN202421999103.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-08-15
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

During the production process of the safety helmet, workers skew when placing the safety helmet on the bracket, resulting in uneven spraying effect.

Method used

A raw material spraying device for production of safety helmets is designed, using a rotating rotary frame and vacuum suction cup fixing member to position the safety helmets first through positioning members, and the lifting plate is used to drive the vacuum suction cup fixing member to absorb the inner wall of the safety helmets, ensuring that the safety helmets are placed in a straight manner and achieving uniform spraying.

Benefits of technology

Through positioning and adsorption measures, the safety helmet is prevented from skewing, which improves the spraying effect and ensures uniform spraying of the safety helmet surface coating.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of safety helmet production, and discloses a raw material spraying device for safety helmet production, which comprises a rotating frame which is rotatably arranged, vacuum chuck fixing pieces are movably and symmetrically arranged on the rotating frame, the vacuum chuck fixing pieces are communicated with an external air source, a positioning piece is further arranged on the rotating frame, and the vacuum chuck fixing pieces are communicated with the positioning piece. The rotating frame is connected with a lifting plate, and the vacuum suction cup fixing piece is connected with the lifting plate. According to the safety helmet spraying device, the positioning piece surrounding the vacuum suction cup fixing piece is arranged, when a safety helmet to be sprayed is placed in the device, the safety helmet to be sprayed needs to be placed in the containing groove so as to be positioned in advance, the situation that the safety helmet to be sprayed inclines when being placed in the device is prevented, and the safety helmet to be sprayed is sprayed. And then the lifting plate drives the vacuum suction cup fixing piece to ascend, so that the fixing suction cup makes contact with and attracts the inner top wall of the to-be-sprayed safety helmet, the purposes of placing the to-be-sprayed safety helmet right and achieving uniform spraying are achieved, and the spraying effect of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of safety helmet production, in particular to a raw material spraying device for safety helmet production. Background Art

[0002] The raw material spraying device for safety helmet production is a mechanical device specially used to spray paint evenly onto the surface of safety helmets.

[0003] The spraying device's spraying arm moves up and down, left and right, and the helmet bracket rotates itself, so that the raw material is evenly sprayed on the surface of the helmet shell.

[0004] However, when workers place the safety helmet on the bracket, if it is tilted, as the bracket drives the safety helmet to rotate, the safety helmet will rotate in different trajectories, which will affect the spraying effect of the safety helmet. In order to solve the above problem, we propose a raw material spraying device for safety helmet production. Utility Model Content

[0005] The purpose of the utility model is to provide a raw material spraying device for safety helmet production, so as to solve the problem that when workers put the safety helmet on a bracket, the safety helmet becomes skewed, resulting in the problem that the spraying effect of the safety helmet is affected.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a raw material spraying device for safety helmet production, comprising a rotatably arranged rotating frame, on which a vacuum suction cup fixing part is movably and symmetrically provided, the vacuum suction cup fixing part is connected to an external air source, and the rotating frame is also provided with a positioning part arranged around the vacuum suction cup fixing part, and a lifting plate is connected to the rotating frame, wherein the vacuum suction cup fixing part is connected to the lifting plate.

[0007] According to the above technical solution, the vacuum suction cup fixing member includes a fixed suction cup, the bottom of the fixed suction cup is fixedly connected to a connecting pipe rotatably connected to the rotating frame, and the outer wall of the connecting pipe is connected to a first rotating joint connected to the lifting plate.

[0008] According to the above technical solution, a driving gear and a driven gear are rotatably provided at the bottom of the lifting plate, the driving gear is engaged with the driven gear, and the bottom of the connecting pipe is connected to the driven gear.

[0009] According to the above technical solution, the positioning member includes symmetrically arranged limit plates, a placement groove is formed between the two limit plates, the table top of the rotating frame is provided with an installation groove, a slide is provided in the installation groove, and a slide rail is provided in the slide, wherein the limit plate is fixedly connected to the slide rail.

[0010] According to the above technical solution, an auxiliary fixing member is provided through and slidably on the rotating frame, and the auxiliary fixing member is connected to the lifting plate.

[0011] According to the above technical solution, a guide hole is provided through the table top of the rotating frame, and the auxiliary fixing part includes a sliding rod, which passes through the guide hole and is connected to the lifting plate. The upper end of the sliding rod is hinged with a rotating rod, and a first elastic part is provided between the rotating rod and the sliding rod, and the end of the rotating rod is connected to a contact plate.

[0012] According to the above technical solution, the end surface of the rotating rod away from the sliding rod passes through and is slidably connected to a support rod, a second elastic member is provided between the support rod and the rotating rod, and one end of the support rod away from the rotating rod is fixed to the abutment plate.

[0013] According to the above technical solution, there are multiple lifting plates, the vacuum suction cup fixing parts are all connected to the lifting plates on the same side, and the multiple lifting plates are all provided with lifting parts connected to the rotating frame.

[0014] According to the above technical solution, a second rotary joint is connected to the bottom of the rotary frame, and the second rotary joint is communicated with the first rotary joint.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] The utility model is provided with a positioning piece surrounding the vacuum suction cup fixing piece. When the safety helmet to be sprayed is placed in the device, the safety helmet to be sprayed needs to be placed in the placement groove to first position the safety helmet to be sprayed, so as to prevent the safety helmet to be sprayed from being skewed when placed in the device. Then the vacuum suction cup fixing piece is driven to rise by the lifting plate, so that the fixed suction cup contacts and attracts the inner top wall of the safety helmet to be sprayed, so as to achieve the purpose of placing the safety helmet to be sprayed straight and realizing uniform spraying, thereby improving the spraying effect of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall structure of the raw material spraying device of the utility model;

[0018] Figure 2 It is a schematic diagram of the rotating frame of the utility model;

[0019] Figure 3 It is a cross-sectional view of the rotating frame of the utility model;

[0020] Figure 4 It is a partial cross-sectional view of the utility model;

[0021] Figure 5 This utility model Figure 4 Enlarged schematic diagram of part A in the middle.

[0022] In the picture:

[0023] 1. Rotating frame; 2. Vacuum suction cup fixing member; 21. Fixed suction cup; 22. Connecting pipe; 23. First rotary joint; 3. Second rotary joint; 4. Positioning member; 41. Limiting plate; 42. Slideway; 43. Slide rail; 5. Lifting plate; 6. Driving gear; 7. Driven gear; 8. Auxiliary fixing member; 81. Slide rod; 82. Rotating rod; 83. Abutment plate; 84. Support rod; 85. Second elastic member; 9. Lifting member; 10. Body; 11. Base frame; 12. Connecting shaft; 13. Mounting frame; 14. Driving member. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] See also Figure 1-5 The utility model provides a technical solution for a raw material spraying device for producing safety helmets: it includes a rotatable rotating frame 1, the rotating frame 1 is arranged in a fuselage 10, and vacuum suction cup fixing parts 2 are movably and symmetrically provided on the rotating frame 1 for fixing the safety helmets to be sprayed, and the spraying is achieved by moving the spraying arm up and down and left and right to spray, so as to achieve the purpose of spraying raw materials on the safety helmets to be sprayed. The symmetrically arranged vacuum suction cup fixing parts 2 can make the safety helmets to be sprayed on one row of vacuum suction cup fixing parts 2 be sprayed on the inner side of the fuselage 10, while the safety helmets to be sprayed on the row of vacuum suction cup fixing parts 2 near the door side of the fuselage 10 can enable workers to perform the next sequence operation at the same time.

[0026] The vacuum suction cup fixture 2 is connected to an external air source, and the external air source can provide negative pressure to the vacuum suction cup fixture 2, so that the safety helmet to be sprayed can be firmly sucked onto the vacuum suction cup fixture 2.

[0027] The rotating frame 1 is also provided with a positioning member 4 arranged around the vacuum suction cup fixing member 2, which is used to pre-position the safety helmet to be sprayed to prevent it from tilting when being placed in the device, thereby affecting the spraying effect of the safety helmet.

[0028] A lifting plate 5 is connected to the rotating frame 1, wherein the vacuum suction cup fixing part 2 is connected to the lifting plate 5, and the lifting plate 5 can drive the vacuum suction cup fixing part 2 to rise and fall. Before placing the safety helmet to be sprayed into the device, first ensure that the lifting plate 5 drives the vacuum suction cup fixing part 2 to the lowest point, and then the safety helmet to be sprayed can be placed in the positioning part 4 for preliminary positioning, and then the vacuum suction cup fixing part 2 is driven to rise by the lifting plate 5, so that the top of the vacuum suction cup fixing part 2 contacts and attracts the safety helmet to be sprayed, so as to achieve the purpose of placing the safety helmet to be sprayed correctly and achieving uniform spraying, thereby improving the spraying effect of the device.

[0029] Specifically, the vacuum suction cup fixing part 2 includes a fixed suction cup 21, which is a vacuum suction cup. The negative pressure is increased by an external air source to attract and fix the inner wall of the safety helmet to be sprayed. The vacuum suction cup has strong adaptability and can be adjusted according to the shape and material of the object to be adsorbed.

[0030] The bottom of the fixed suction cup 21 is fixedly connected to a connecting pipe 22 that is rotatably connected to the rotating frame 1. By rotating the connecting pipe 22, the fixed suction cup 21 can be driven to rotate, and then the safety helmet to be sprayed can be driven to rotate, so that the spray arm can spray the safety helmet to be sprayed evenly in the circumference. The outer wall of the connecting pipe 22 is connected to a first rotating joint 23 connected to the lifting plate 5, and negative pressure suction can be provided to the connecting pipe 22 and the fixed suction cup 21 through the first rotating joint 23 without affecting the rotation of the connecting pipe 22.

[0031] Specifically, the bottom of the lifting plate 5 is provided with a driving gear 6 and a driven gear 7, which are engaged with the driven gear 7. The bottom of the lifting plate 5 is also fixed with a driving member 14 through a mounting frame 13. The driving member 14 can be a motor. The driving member 14 can drive the driving gear 6 to rotate, thereby rotating the driven gear 7. The center of the driven gear 7 is fixed with a rotating shaft, and the bottom of the connecting pipe 22 is fixedly connected to the rotating shaft of the driven gear 7. As the driven gear 7 rotates, the connecting pipe 22 can be driven to rotate, thereby causing the fixed suction cup 21 to drive the safety helmet to be sprayed to rotate, so that the spray arm can spray the circumference of the safety helmet to be sprayed evenly.

[0032] Specifically, the positioning member 4 includes symmetrically arranged limit plates 41, which are arranged in an arc shape. A placement groove (similar to the shape of the circumferential side edge of the safety helmet) is formed between the two limit plates 41. When the safety helmet to be sprayed is placed into the device, the safety helmet to be sprayed needs to be placed in the placement groove to position the safety helmet to be sprayed in advance.

[0033] The table top of the rotating frame 1 is provided with a mounting groove, the inner wall of the mounting groove is fixedly connected with a slide 42, and the inner wall of the slide 42 is slidably provided with a slide rail 43, wherein the bottom of the limiting plate 41 is integrally formed with a connecting column, the connecting column extends into the mounting groove and is fixedly connected to the slide rail 43. When the limiting plate 41 is moved, the slide rail 43 can slide in the slide 42 to play a limiting and guiding role. By moving the limiting plate 41, the size of the fixed placement groove can be adjusted to accommodate and position safety helmets of different sizes. The table top of the rotating frame 1 (i.e., the top of the mounting groove) is provided with a strip through hole for the movement of the connecting column.

[0034] A locking bolt is also screwed onto the slide rail 43 , and the end of the locking bolt passes through the strip-shaped through hole and extends to the outside of the mounting groove. A backing plate is movably sleeved on the outer wall of the locking bolt.

[0035] Specifically, an auxiliary fixing part 8 is provided on the rotating frame 1 for sliding through. The auxiliary fixing part 8 can assist in fixing the safety helmet to be sprayed, further improving the stability of the safety helmet to be sprayed. The auxiliary fixing part 8 is connected to the lifting plate 5, and the lifting plate 5 can drive the auxiliary fixing part 8 and the vacuum suction cup fixing part 2 to rise and fall synchronously to cooperate with the vacuum suction cup fixing part 2 to fix the safety helmet to be sprayed.

[0036] Specifically, the table top of the rotating frame 1 is penetrated by a guide hole, and the auxiliary fixing part 8 includes a slide bar 81, which passes through the guide hole and is connected to the lifting plate 5. The lifting plate 5 can drive the slide bar 81 to move up and down along the axis of the guide hole. The upper end of the slide bar 81 is hinged with a rotating rod 82, and a first elastic member is provided between the rotating rod 82 and the slide bar 81. The first elastic member is a torsion spring, which can make the rotating rod 82 always have a tendency to rotate in the direction away from the vacuum suction cup fixing part 2. When the lifting plate 5 drives the slide bar 81 to descend, the slide bar 81 can drive the rotating rod 82 to move downward. When the connection between the rotating rod 82 and the slide bar 81 reaches the edge of the guide hole, the rotating rod 82 will enter the guide hole under the guidance of the guide hole. At this time, the rotating rod 82 and the slide bar 81 are in a straight line (that is, both are in a vertical state).

[0037] The end of the rotating rod 82 is connected to an abutment plate 83. When the lifting plate 5 drives the slide bar 81 to rise, the slide bar 81 can drive the rotating rod 82 to move upward. When the connection between the rotating rod 82 and the slide bar 81 reaches the edge of the guide hole and further extends out of the guide hole, the rotating rod 82 is no longer constrained by the guide hole. Under the action of the first elastic force, the rotating rod 82 will rotate in the direction away from the vacuum suction cup fixing part 2 (that is, rotate to both sides), so that the rotating rod 82 drives the abutment plate 83 to abut against the inner walls on both sides of the safety helmet to be sprayed, so as to achieve auxiliary fixation of the safety helmet to be sprayed. A limit piece is provided at the connection between the rotating rod 82 and the slide bar 81 to limit the rotation range of the rotating rod 82.

[0038] Specifically, the end surface of the rotating rod 82 away from the sliding rod 81 passes through and is slidably connected to a support rod 84. A second elastic member 85 is provided between the support rod 84 and the rotating rod 82. The second elastic member 85 is a compression spring. One end of the support rod 84 away from the rotating rod 82 is fixedly connected to the abutment plate 83. The second elastic member 85 can continuously provide an outward thrust to the support rod 84, so that the abutment plate 83 is tightly pressed against the inner wall of the safety helmet to be sprayed, thereby providing stability to the safety helmet to be sprayed.

[0039] Specifically, there are multiple lifting plates 5, and the vacuum suction cup fixing parts 2 are all connected to the lifting plates 5 on the same side, and each row of vacuum suction cup fixing parts 2 corresponds to a lifting plate 5, and multiple lifting plates 5 are provided with lifting parts 9 connected to the rotating frame 1 (the rotating frame 1 includes an upper table and a base frame 11 at the bottom, and the upper table and the base frame 11 are fixedly connected by a connecting shaft 12). The lifting parts 9 are fixed on the base frame 11, and each lifting part 9 also corresponds to a lifting plate 5. The lifting parts 9 can be telescopic cylinders, and each lifting part 9 can drive the corresponding lifting plate 5 to rise and fall separately, thereby making the single row of vacuum suction cup fixing parts 2 rise and fall separately. When the safety helmets to be sprayed on one row of vacuum suction cup fixing parts 2 are being sprayed, the workers can lower the vacuum suction cup fixing parts 2 in the remaining rows, which is convenient for placing new safety helmets to be sprayed while spraying, thereby improving work efficiency.

[0040] Specifically, a second rotary joint 3 is connected to the bottom of the rotating frame 1, and the second rotary joint 3 is connected to the first rotary joint 23. The second rotary joint 3 is simultaneously connected to multiple first rotary joints 23 through an air separator valve to provide negative pressure suction to multiple first rotary joints 23 and the fixed suction cup 21 of the vacuum suction cup fixture 2. The second rotary joint 3 can ensure that the rotating frame 1 can still work normally during rotation.

[0041] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "two ends", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0042] In addition, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include at least one such feature.

[0043] In the present invention, unless otherwise clearly stipulated and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.

[0044] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A raw material spraying device for helmet production, characterized by: The invention comprises a rotating frame (1) which is arranged to rotate, a vacuum suction cup fixing part (2) being movably and symmetrically arranged on the rotating frame (1), the vacuum suction cup fixing part (2) being connected to an external air source, a positioning part (4) being arranged around the vacuum suction cup fixing part (2) being further arranged on the rotating frame (1), and a lifting plate (5) being connected to the rotating frame (1), wherein the vacuum suction cup fixing part (2) is connected to the lifting plate (5).

2. A raw material spraying device for producing safety helmets according to claim 1, characterized in that: The vacuum suction cup fixing member (2) comprises a fixed suction cup (21), the bottom of the fixed suction cup (21) is fixedly connected to a connecting pipe (22) rotatably connected to the rotating frame (1), and the outer wall of the connecting pipe (22) is connected to a first rotating joint (23) connected to the lifting plate (5).

3. A raw material spraying device for producing safety helmets according to claim 2, characterized in that: The bottom of the lifting plate (5) is rotatably provided with a driving gear (6) and a driven gear (7), the driving gear (6) is meshed with the driven gear (7), and the bottom of the connecting pipe (22) is connected to the driven gear (7).

4. The raw material spraying device for producing safety helmets according to claim 1, characterized in that: The positioning member (4) includes symmetrically arranged limiting plates (41), a placement groove is formed between the two limiting plates (41), a table top of the rotating frame (1) is provided with a mounting groove, a slideway (42) is provided in the mounting groove, a slide rail (43) is slidably provided in the slideway (42), and the limiting plates (41) are fixedly connected to the slide rail (43).

5. The raw material spraying device for producing safety helmets according to claim 1, characterized in that: An auxiliary fixing member (8) is slidably provided on the rotating frame (1), and the auxiliary fixing member (8) is connected to the lifting plate (5).

6. The raw material spraying device for producing safety helmets according to claim 5, characterized in that: The table top of the rotating frame (1) is provided with a guide hole, and the auxiliary fixing member (8) includes a sliding rod (81), which passes through the guide hole and is connected to the lifting plate (5). The upper end of the sliding rod (81) is hinged with a rotating rod (82), and a first elastic member is provided between the rotating rod (82) and the sliding rod (81). The end of the rotating rod (82) is connected to an abutting plate (83).

7. A raw material spraying device for producing safety helmets according to claim 6, characterized in that: The end surface of the rotating rod (82) away from the sliding rod (81) is penetrated by and slidably connected to a support rod (84), a second elastic member (85) is provided between the support rod (84) and the rotating rod (82), and one end of the support rod (84) away from the rotating rod (82) is fixedly connected to the abutment plate (83).

8. The raw material spraying device for producing safety helmets according to claim 1, characterized in that: There are multiple lifting plates (5), and the vacuum suction cup fixing parts (2) are all connected to the lifting plates (5) on the same side. The multiple lifting plates (5) are all provided with lifting parts (9) connected to the rotating frame (1).

9. The raw material spraying device for producing safety helmets according to claim 1, characterized in that: The bottom of the rotating frame (1) is connected to a second rotating joint (3), and the second rotating joint (3) is in communication with the first rotating joint (23).