Flange pipe screening and picking device

By designing the flange tube screening and picking device, the automatic screening and picking of conveying components, lifting components and picking components is solved, and the problem of manual screening and picking is high and low accuracy is achieved, and efficient and accurate automatic picking of flange tubes is achieved.

CN223221979UActive Publication Date: 2025-08-15SHANXI PROVINCIAL INSPECTION & TESTING CENT (SHANXI PROVINCIAL INST OF STANDARDS & METROLOGY TECH)
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Patent Information

Application Number
CN202422259698.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-08-15
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

The screening and picking of existing flange pipes is labor-intensive and the picking accuracy is difficult to ensure, which affects the operating efficiency.

Method used

A flange tube screening and picking device is designed, including a transfer assembly, a lift assembly, a picking assembly and a visual inspection assembly. It realizes automatic screening and picking through program control to ensure accuracy.

Benefits of technology

Save manpower consumption, improve the accuracy and efficiency of screening and picking, realize the synchronous action of automated picking, and ensure the objective accuracy of picking.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of flange pipe conveying, in particular to a flange pipe screening and picking device, and mainly solves the technical problems that the existing flange pipe screening and picking consumes a large amount of manpower and the picking accuracy is difficult to guarantee. The flange pipe screening and picking device comprises a bottom plate, a stand column, a conveying assembly, a lifting assembly, a picking assembly and a visual inspection assembly, the conveying assembly comprises a wheel carrier, supporting wheels, a conveying belt and a rotary driving part, and the picking assembly comprises a front-back driving part and a picking fork. During use, flange pipes of different specifications are sequentially placed on the conveying assembly, the action stroke of the conveying assembly is determined according to the specification of a to-be-connected pipeline, target flange pipes are conveyed to the position of the picking assembly to be screened, and then the target flange pipes are forked through cooperation of the picking assembly and the lifting assembly to be picked. And finally, the target flange pipe is conveyed to the to-be-connected position through the front-back movement of the picking fork, and conveying is completed. According to the device, manpower consumption can be saved, and the picking accuracy can be guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of flange pipe transportation, in particular to a flange pipe screening and picking device. Background Art

[0002] A flanged pipe consists of a pipe body and two flanges at each end. The flanges are integrally formed with the pipe body and are primarily used to connect two pipes. Due to the diverse specifications of the pipes to be connected, it is generally necessary to have multiple flanges of different sizes on hand so that the appropriate flange can be selected based on the pipe being connected.

[0003] The existing method generally involves manually picking up target flange pipes, which consumes a lot of manpower. In addition, since the screening and picking of flange pipes depends on human subjective judgment, the picking accuracy is difficult to guarantee. If the picking is wrong, it needs to be picked up again, which affects the work efficiency. Utility Model Content

[0004] In order to overcome the technical defects of the existing flange pipe screening and picking method, such as high labor consumption and difficulty in ensuring picking accuracy, the utility model provides a flange pipe screening and picking device.

[0005] The flange pipe screening and picking device provided by the utility model comprises:

[0006] base plate;

[0007] There are two groups of upright posts distributed on the left and right sides and both are fixed on the bottom plate;

[0008] A conveying assembly includes a wheel frame, the left and right ends of which are respectively slidably connected to two sets of columns, and support wheels are installed on both ends of the wheel frame. The axes of the support wheels are arranged front and back, and the two support wheels are jointly covered with a conveyor belt, and one of the support wheels is connected to a rotating drive member;

[0009] A lifting assembly, a fixed portion of which is connected to the base plate, and an output end of the lifting assembly is connected to the wheel frame;

[0010] A picking assembly includes a bracket fixed to the base plate, the bracket being provided with front and rear driving members, the moving parts of the front and rear driving members being connected to a picking fork, the picking fork being used to be inserted into the gap between the flange pipe and the conveyor belt to support the flange pipe;

[0011] A visual inspection component is provided on the wheel frame and is located upstream of the picking component. The visual inspection component is used to perform defect inspection on the flange pipe supported on the conveyor belt.

[0012] Optionally, a positioning groove is provided in the middle of the conveyor belt in the front-to-back direction, and the positioning groove is used to position the flange pipe.

[0013] Optionally, a number of rollers distributed left and right are installed on the wheel frame, the axes of the rollers are arranged front to back, and all the rollers are correspondingly installed below the straight section above the conveyor belt.

[0014] Optionally, the picking fork is provided with a slot in the middle portion in the front-to-back direction, and the slot is used to prevent the flange pipe from falling off.

[0015] Optionally, the lifting assembly is provided with two sets and is respectively connected to the left and right ends of the wheel frame, and the lifting assembly is a scissor-type driving component.

[0016] Optionally, the front and rear driving components are motor screw pairs.

[0017] The technical solution provided by the utility model has the following advantages compared with the prior art:

[0018] The flange pipe screening and picking device provided by the present invention, when in use, flange pipes of different specifications are placed on the conveying assembly in sequence, the movement stroke of the conveying assembly is determined according to the specifications of the pipe to be connected, the target flange pipe is transported to the position of the picking assembly to complete the screening, and then the target flange pipe is forked by the cooperation of the picking assembly and the lifting assembly to complete the picking, and finally the target flange pipe is transported to the position to be connected by the forward and backward movement of the picking fork to complete the transportation. Compared with the existing manual screening and picking method, it saves manpower consumption, and the picking accuracy depends on program design, which is an objective judgment, and the detection accuracy is easier to guarantee. In addition, this structure distributes the lifting action and forward and backward actions required for picking to the two structures of the conveying assembly and the picking fork, and can be synchronized according to the production rhythm without interference. Compared with the method in which the picking fork completes the lifting action and forward and backward actions in sequence, it can effectively improve the picking efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The accompanying drawings herein are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present invention, and together with the description, serve to explain the principles of the present invention.

[0020] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0021] Figure 1 A schematic diagram showing the structure of a flange pipe screening and picking device according to an embodiment of the present invention;

[0022] Figure 2 A schematic diagram showing the assembly structure of the conveying assembly and the lifting assembly in an embodiment of the present utility model;

[0023] Figure 3 A schematic structural diagram of a pickup assembly in an embodiment of the present invention is shown.

[0024] In the picture:

[0025] 1. Base plate; 2. Column; 3. Conveying assembly; 31. Wheel frame; 32. Support wheel; 33. Conveyor belt; 331. Positioning slot; 34. Roller; 4. Lifting assembly; 41. Scissor link; 42. Bidirectional screw; 43. First rotary motor; 5. Picking assembly; 51. Front and rear drive parts; 511. Guide rod; 512. Screw; 513. Slider; 514. Second rotary motor; 52. Picking fork; 521. Slot; 53. Bracket. DETAILED DESCRIPTION

[0026] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the scheme of the present invention will be further described below. It should be noted that, in the absence of conflict, the embodiments of the present invention and the features therein can be combined with each other.

[0027] In this description, it should be noted that the terms "installed" and "connected" should be understood broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections. Those skilled in the art will understand the specific meanings of these terms based on specific circumstances.

[0028] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein; it is obvious that the embodiments in the specification are only part of the embodiments of the present invention, rather than all of the embodiments.

[0029] The following combination Figures 1 to 3 The specific embodiments of the present utility model are described in detail.

[0030] This embodiment provides a flange pipe screening and picking device, including a base plate 1, a column 2, a conveying component 3, a lifting component 4, a picking component 5 and a visual detection component.

[0031] The bottom plate 1 is mainly used to support other components. When in use, supporting structures such as supporting legs can be added below the bottom plate 1.

[0032] There are two groups of upright posts 2 distributed on the left and right sides and both are fixed on the base plate 1 .

[0033] Specifically, each group of columns 2 includes two columns spaced apart from each other, and the transmission assembly 3 is located between the two columns 2 in the same group.

[0034] Among them, the transmission component 3 includes a wheel frame 31, the left and right ends of the wheel frame 31 are respectively slidably connected to the two groups of columns 2, and support wheels 32 are installed on the left and right ends of the wheel frame 31. The axes of the support wheels 32 are arranged front and back. The two support wheels 32 are jointly equipped with a conveyor belt 33 and one of the support wheels 32 is connected to a rotating drive component.

[0035] Specifically, a guide sleeve is fixed to the position of the wheel frame 31 corresponding to the column 2. The axis of the guide sleeve is arranged vertically. The wheel frame 31 is slidably connected to the column 2 through the guide sleeve to ensure sliding accuracy.

[0036] Specifically, the rotary drive element is a servo motor, the output shaft of which is fixedly connected to the axle of one of the support wheels 32. The rotation of the output shaft of the servo motor drives the support wheel 32. Of course, a speed reducer or a synchronous belt or other structure can be added according to actual needs to adjust the speed ratio between the output shaft of the servo motor and the support wheel 32.

[0037] Furthermore, a positioning groove 331 is formed in the middle of the conveyor belt 33 in the front-to-back direction. The positioning groove 331 is used to position the flange pipe. When in use, the flange pipe is clamped in the positioning groove 331 to prevent the flange pipe from falling during the movement of the conveyor belt 33. At the same time, the positioning accuracy of the flange pipe can be ensured to better connect with the pickup assembly 5.

[0038] Furthermore, the wheel frame 31 is further equipped with a plurality of rollers 34 distributed left and right. The axes of the rollers 34 are arranged front to back, and all the rollers 34 are correspondingly installed below the straight section above the conveyor belt 33. Because the conveyor belt 33 has a certain degree of flexibility, when the flange pipe is heavy, it is easy to cause the conveyor belt 33 to sag, affecting the positioning accuracy of the flange pipe. Therefore, in this embodiment, the rollers 34 are installed corresponding to the straight section above the conveyor belt 33 to effectively support the flange pipe, thereby preventing the conveyor belt 33 from sag, thereby ensuring the positioning accuracy of the flange pipe and better docking with the pickup assembly 5.

[0039] In specific use, the electronic control structure can be used to simplify the operation. For example, an electronic control panel can be added, which is in communication with the conveying component 3. The control panel has multiple buttons corresponding to flange pipes of different specifications. When the button is pressed, the conveying component 3 is moved a corresponding distance so that the target flange pipe reaches the position of the pickup component 5.

[0040] The fixed portion of the lifting assembly 4 is connected to the base plate 1 , and the output end of the lifting assembly 4 is connected to the wheel frame 31 .

[0041] Specifically, two sets of lifting components 4 are provided and are respectively connected to the left and right ends of the wheel frame 31. The lifting components 4 are scissor-type driving components.

[0042] More specifically, the cross-type driving component includes a scissors-type link 41, a bidirectional screw 42 running through the scissors-type link 41, and a first rotating motor 43 connected to the screw 512. When in operation, the first rotating motor 43 drives the bidirectional screw 42 to rotate, thereby driving the scissors-type link 41 to deform, thereby realizing the lifting and lowering of the wheel frame 31.

[0043] Among them, the picking component 5 includes a bracket 53 fixed on the base plate 1, and the bracket 53 is provided with a front and rear driving member 51. The moving part of the front and rear driving member 51 is connected to the picking fork 52, and the picking fork 52 is used to insert into the gap between the flange pipe and the conveyor belt 33 to support the flange pipe.

[0044] Optionally, a clamping groove 521 is provided in the middle of the picking fork 52 in the front-to-back direction, and the clamping groove 521 is used to prevent the flange pipe from falling off.

[0045] Specifically, the front and rear driving components 51 are motor screw pairs.

[0046] More specifically, the motor screw pair includes a guide rod 511, a screw 512, a slider 513 and a second rotating motor 514. The guide rod 511 is fixed on the bracket 53 and arranged front to back. The screw 512 is rotatably installed on the bracket 53 and arranged front to back. The second rotating motor 514 is connected to the screw 512. The slider 513 is screwed on the screw 512 and sleeved on the guide rod 511. The slider 513 is fixedly connected to the picking fork 52. When in action, the second rotating motor 514 drives the screw 512 to rotate, thereby driving the slider 513 to move back and forth along the guide rod 511, thereby completing the forward and backward movement of the picking fork 52.

[0047] The working principle of the flange pipe screening and picking device of this embodiment is as follows:

[0048] S1. Multiple flange pipes of different specifications are placed on the conveyor belt 33 in sequence and positioned by the positioning groove 331; multiple flange pipes can be arranged in order of diameter or other criteria such as material, but the order of arrangement should be associated with the movement stroke of the conveyor assembly 3 to ensure that the movement stroke of the conveyor assembly 3 can be uniquely determined according to the specifications of the pipes to be connected;

[0049] S2. Control the conveying assembly 3 according to the specifications of the pipe to be connected and move the corresponding distance in the left and right directions to transport the target flange pipe to the pickup assembly 5 position;

[0050] S3. Control the movement of the lifting assembly 4 and the picking assembly 5, causing the conveyor assembly 3 to rise and the picking fork 52 to approach the conveyor assembly 3. When the conveyor assembly 3 rises to the upper position, it stops. At this time, the picking fork 52 reaches the insertion position. The picking fork 52 then continues to move and inserts into the gap between the flange pipe and the conveyor belt 33.

[0051] S4. Control the lifting assembly 4 to lower the conveyor assembly 3. When the conveyor assembly 3 drops to just off the target flange pipe, control the pick-up fork 52 to continue moving in the same direction to transport the target flange pipe. The conveyor assembly 3 stops when it drops to the lower position, and the pick-up fork 52 stops when it moves to the delivery position.

[0052] S5. The next process is to remove the target flange pipe, reset the components, and wait for the next screening and picking.

[0053] It should be noted that if the target flange pipe is only used as a temporary connection for the pipe to be connected, the target flange pipe needs to be reset by the picking fork 52 after use. If the target flange pipe is used permanently as a connecting part of the pipe to be connected, a flange pipe of corresponding specifications needs to be added to the conveyor belt 33 for next use.

[0054] The above is only a specific embodiment of the present invention, which enables those skilled in the art to understand or implement the present invention. Although detailed descriptions have been made with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents; and these modifications or replacements do not deviate from the essence of the corresponding technical solutions within the scope of the technical solutions of the embodiments, and they should all be covered by the scope of protection of the claims.

Claims

1. A flange pipe screening and picking device, characterized in that: include: Bottom plate (1); Two groups of upright posts (2) are provided, distributed on the left and right sides and both are fixed on the bottom plate (1); A conveying assembly (3), comprising a wheel frame (31), the left and right ends of the wheel frame (31) are respectively slidably connected to the two sets of columns (2), the left and right ends of the wheel frame (31) are both equipped with support wheels (32), the axes of the support wheels (32) are arranged front and back, the two support wheels (32) are jointly covered with a conveyor belt (33), and one of the support wheels (32) is connected to a rotating drive member; A lifting assembly (4), a fixed portion of which is connected to the base plate (1), and an output end of the lifting assembly (4) is connected to the wheel frame (31); A picking assembly (5) includes a bracket (53) fixed on the bottom plate (1), a front and rear driving member (51) is provided on the bracket (53), and a moving portion of the front and rear driving member (51) is connected to a picking fork (52), and the picking fork (52) is used to be inserted into the gap between the flange pipe and the conveyor belt (33) to support the flange pipe.

2. The flange pipe screening and picking device according to claim 1, characterized in that: The conveyor belt (33) is provided with a positioning groove (331) in the middle portion in the front-to-back direction, and the positioning groove (331) is used to position the flange pipe.

3. The flange pipe screening and picking device according to claim 2, characterized in that: The wheel frame (31) is further provided with a plurality of rollers (34) distributed left and right. The axes of the rollers (34) are arranged front to back. All the rollers (34) are correspondingly installed below the straight section above the conveyor belt (33).

4. The flange pipe screening and picking device according to claim 1, characterized in that: The picking fork (52) is provided with a clamping groove (521) in the middle portion in the front-to-back direction, and the clamping groove (521) is used to prevent the flange pipe from falling off.

5. The flange pipe screening and picking device according to any one of claims 1 to 4, characterized in that: The lifting assembly (4) is provided with two sets and is respectively connected to the left and right ends of the wheel frame (31); the lifting assembly (4) is a scissor-type driving component.

6. The flange pipe screening and picking device according to any one of claims 1 to 4, characterized in that: The front and rear driving parts (51) are motor screw pairs.