Pneumatic extrusion detecting and sorting device for under-sulfur hose

By introducing an alarm device into the pneumatic extrusion detection and sorting device of undersulfur hose, automatic alarm is solved by using cylinders and micro switches, the problem of increasing cost of manual monitoring is solved, automatic detection is realized, and equipment practicality and working efficiency are improved.

CN223221989UActive Publication Date: 2025-08-15DALIAN JIERUI FLUID CONTROL
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Patent Information

Application Number
CN202422415450.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-08-15
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

The existing pneumatic extrusion detection and sorting device of undersulfur hose requires manual continuous monitoring, which increases the company's labor and material costs, and fails to promptly detect unqualified products, which will lead to product rework or scrapping, reducing the practicality of the equipment.

Method used

A pneumatic extrusion detection and sorting device for undersulfur hose including a support seat and an alarm device is designed. The cylinder drives the T-block and guide roller for extrusion detection. The micro switch and alarm are automatically alarmed to remind the staff to mark the unqualified products.

Benefits of technology

It realizes automated inspection, reduces the demand for manual monitoring, improves the practicality of equipment and the work efficiency of staff, and reduces labor and material costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pneumatic extrusion detection sorting device for an under-sulfur hose, and relates to the technical field of detection. A pneumatic extrusion detecting and sorting device for an under-sulfur hose comprises a supporting seat, an alarm device is arranged on the supporting seat and comprises a mounting frame, an air cylinder and two second guide rollers, the mounting frame is in an L shape, and the inner wall of the second guide roller on the left side is rotationally connected with the outer wall of a fixing rod on the upper surface of the mounting frame; according to the alarm device, the output end of an air cylinder drives a T-shaped block to move leftwards and meanwhile drives a second guide roller on the right side to conduct extrusion detection on a hose, when the hose is detected to be unqualified, one end of an adjusting rod jacks a switch on a microswitch, and then after a signal is transmitted to an alarm through the microswitch, the alarm is started. The alarm sends out an alarm signal to remind a worker, then the worker marks the hose, in this way, the worker is reminded through the alarm, the practicability of the device is effectively improved, and meanwhile the working efficiency of the worker is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of detection, in particular to a pneumatic extrusion detection and sorting device for undersulfurized hoses. Background Art

[0002] A pneumatic extrusion detection and sorting device for under-vulcanized hoses. Judging from the name, it may refer to a device specifically used to detect whether the hoses meet the standards during the vulcanization process and to sort them through pneumatic extrusion. By applying air pressure to the hoses and observing their deformation or rupture points, their quality and degree of vulcanization can be evaluated.

[0003] The existing pneumatic extrusion detection and sorting equipment for undersulfurized hoses requires continuous manual monitoring during detection, which increases the company's labor and material costs. In addition, if unqualified products are not discovered in time, resulting in a large number of products being reworked or scrapped, it will further increase production costs and reduce the practicality of the equipment. Utility Model Content

[0004] The purpose of the present invention is to solve at least one of the technical problems existing in the prior art and to provide a pneumatic extrusion detection and sorting device for undersulfurized hoses, which can solve the problem of the need for manual and continuous monitoring during detection, which increases the manpower and material costs of the enterprise. In addition, if a large number of products are reworked or scrapped due to failure to discover unqualified products in time, the production cost will be further increased, thereby reducing the practicality of the equipment.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a pneumatic extrusion detection and sorting device for low-sulfur hoses, comprising a support base, on which an alarm device is provided;

[0006] The alarm device includes a mounting frame, a cylinder, and two second guide rollers. The mounting frame is L-shaped. The inner wall of the left second guide roller is rotatably connected to the outer wall of the fixed rod on the upper surface of the mounting frame. A micro switch is installed on the upper end of the fixed rod on the upper surface of the mounting frame. The lower surface of the mounting frame is fixedly connected to the upper surface of the support base. The upper surface of the support base is equipped with an alarm.

[0007] Among them, a T-block groove is opened on the outer wall of the right side of the mounting frame, the cylinder is fixedly connected to the upper surface of the support seat, a T-block is slidably connected inside the T-block groove, the inner wall of the second guide roller on the right side is rotatably connected to the outer wall of the fixed rod on the T-block, an adjusting rod is installed on the upper end of the fixed rod on the T-block, and two third guide rollers are rotatably connected inside the upper end of the mounting frame.

[0008] Preferably, the alarm is electrically connected to the micro switch;

[0009] The output end of the cylinder is fixedly connected to the outer wall of the T-block.

[0010] Preferably, a winding reel is installed on the upper surface of the support seat;

[0011] Wherein, a guide frame is installed on the outer wall of the winding drum.

[0012] Preferably, the guide frame is L-shaped;

[0013] Wherein, one end of the mounting frame away from the third guide roller is internally rotatably connected to the second sliding wheel.

[0014] Preferably, the upper end of the guide frame is internally rotatably connected to two first guide rollers;

[0015] Wherein, a fixing bracket is installed on the outer wall of one end of the mounting frame away from the second sliding wheel.

[0016] Preferably, the outer walls of the two fixing rods on the upper surface of the fixing bracket are rotatably connected to fourth guide rollers;

[0017] The guide frame has an end away from the winding disk and is internally rotatably connected to a first sliding wheel.

[0018] Compared with the prior art, the beneficial effects of the present invention are:

[0019] 1. The pneumatic extrusion detection and sorting device for low-sulfur hoses drives the T-block to move to the left through the output end of the cylinder in the alarm device, while driving the second guide roller on the right to perform extrusion detection on the hose. When the detection fails, one end of the adjustment rod pushes the switch on the microswitch, and then the microswitch transmits the signal to the alarm. The alarm sends an alarm signal to remind the staff, and then the staff marks the hose. In this way, the alarm reminds the staff, which effectively improves the practicality of the equipment and the work efficiency of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the external structure of the T-shaped block of the utility model;

[0023] Figure 3 This is a schematic diagram of the structure of the exterior of the alarm of the present invention.

[0024] Figure numerals: 1. Support seat; 2. Winding reel; 3. Guide frame; 4. First guide roller; 5. Adjusting rod; 6. Micro switch; 7. Second guide roller; 8. Fixed bracket; 9. Third guide roller; 10. T-block groove; 11. T-block; 12. Cylinder; 13. First sliding wheel; 14. Fourth guide roller; 15. Mounting frame; 16. Alarm; 17. Second sliding wheel. DETAILED DESCRIPTION

[0025] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.

[0026] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0027] In the description of this utility model, terms such as "greater than," "less than," and "exceed" are understood to exclude the number indicated, while terms such as "above," "below," and "within" are understood to include the number indicated. The terms "first" and "second" are used solely to distinguish technical features and are not to be construed as indicating or implying relative importance, or as implicitly specifying the number or order of the technical features indicated.

[0028] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, and connecting should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0029] See also Figure 1-3 , the utility model provides a technical solution: a pneumatic extrusion detection and sorting device for undersulfurized hoses, comprising a support seat 1;

[0030] An alarm device is provided on the support base 1;

[0031] The alarm device includes a mounting frame 15, a cylinder 12 and two second guide rollers 7. The mounting frame 15 is "L"-shaped. The inner wall of the second guide roller 7 on the left is rotatably connected to the outer wall of the fixed rod on the upper surface of the mounting frame 15. The upper end of the fixed rod on the upper surface of the mounting frame 15 is installed with a microswitch 6. The lower surface of the mounting frame 15 is fixedly connected to the upper surface of the support seat 1. The upper surface of the support seat 1 is installed with an alarm 16. The alarm 16 is electrically connected to the microswitch 6. A T-shaped block groove 10 is provided on the right outer wall of the mounting frame 15. The cylinder 12 is fixedly connected to the upper surface of the support seat 1. The inside of the T-shaped block groove 10 is slidingly connected with a T-shaped block 11. The output end of the cylinder 12 is fixedly connected to the outer wall of the T-shaped block 11. The inner wall of the second guide roller 7 on the right side is rotatably connected to the outer wall of the fixed rod on the T-shaped block 11. The upper end of the fixed rod on the T-shaped block 11 is installed with an adjusting rod 5. The upper end of the mounting frame 15 is rotatably connected to two third guide rollers 9.

[0032] Among them, a winding drum 2 is installed on the upper surface of the support seat 1, and a guide frame 3 is installed on the outer wall of the winding drum 2. The guide frame 3 is "L"-shaped, and the end of the mounting frame 15 away from the third guide roller 9 is internally rotatably connected to the second sliding wheel 17, and the upper end of the guide frame 3 is internally rotatably connected to two first guide rollers 4, and the outer wall of the end of the mounting frame 15 away from the second sliding wheel 17 is installed with a fixed bracket 8, and the outer walls of the two fixed rods on the upper surface of the fixed bracket 8 are both rotatably connected to the fourth guide roller 14, and the end of the guide frame 3 away from the winding drum 2 is internally rotatably connected to the first sliding wheel 13.

[0033] Furthermore, when using the device, it is started by connecting an external power supply. First, the hose is sent to the fixed bracket 8 through the external equipment, and then the hose passes through the two fourth guide rollers 14 to make the hose enter the middle of the two third guide rollers 9, and then the hose is sent to the middle of the two second guide rollers 7 through the two third guide rollers 9. At the same time, the output end of the cylinder 12 drives the T-block 11 to move to the left while driving the second guide roller 7 on the right to perform an extrusion test on the hose. When the test fails, one end of the adjusting rod 5 pushes the switch on the microswitch 6, and then the microswitch 6 transmits the signal to the alarm 16. The alarm 16 sends an alarm signal to remind the staff, and then the staff marks the hose, and then the hose passes through the two second guide rollers 7 to send it to the inside of the guide frame 3, and then the first guide roller 4 and the first sliding wheel 13 cooperate to send the hose to the inside of the reel 2 for collection.

[0034] The output end of the cylinder 12 in the alarm device drives the T-block 11 to the left, simultaneously driving the second guide roller 7 on the right side to perform a squeeze test on the hose. If the test fails, one end of the adjustment rod 5 actuates the microswitch 6, which then transmits a signal to the alarm 16. The alarm 16 then issues an alarm signal to alert the staff, who then mark the hose. This alerting the staff through the alarm 16 effectively improves the practicality of the equipment and improves their work efficiency. The hose is then fed into the guide frame 3 via the two second guide rollers 7. Then, the first guide roller 4 and the first sliding wheel 13 cooperate to feed the hose to the reel 2 for collection. This makes it easier for staff to collect the hose later, effectively reducing their workload and improving the equipment's work efficiency.

[0035] Working principle: First, the hose is sent to the fixed bracket 8 through external equipment, and then the hose passes through the two fourth guide rollers 14 to make the hose enter the middle of the two third guide rollers 9, and then the hose is sent to the middle of the two second guide rollers 7 through the two third guide rollers 9. At the same time, the output end of the cylinder 12 drives the T-block 11 to move to the left while driving the second guide roller 7 on the right to perform an extrusion test on the hose. When the test fails, one end of the adjusting rod 5 pushes the switch on the microswitch 6, and then the microswitch 6 transmits the signal to the alarm 16. The alarm 16 sends an alarm signal to remind the staff, and then the staff marks the hose, and then the hose passes through the two second guide rollers 7 to send it to the inside of the guide frame 3, and then the first guide roller 4 and the first sliding wheel 13 cooperate to send the hose to the inside of the reel 2 for collection.

[0036] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. A pneumatic extrusion detection and sorting device for low-sulfur hoses, comprising a support base (1), characterized in that: The support seat (1) is provided with an alarm device; The alarm device comprises a mounting frame (15), a cylinder (12) and two second guide rollers (7); the mounting frame (15) is L-shaped; the inner wall of the left second guide roller (7) is rotatably connected to the outer wall of a fixed rod on the upper surface of the mounting frame (15); a micro switch (6) is installed at the upper end of the fixed rod on the upper surface of the mounting frame (15); the lower surface of the mounting frame (15) is fixedly connected to the upper surface of the support base (1); and an alarm (16) is installed on the upper surface of the support base (1); The right outer wall of the mounting frame (15) is provided with a T-shaped block groove (10), the cylinder (12) is fixedly connected to the upper surface of the support seat (1), the interior of the T-shaped block groove (10) is slidably connected to a T-shaped block (11), the inner wall of the right second guide roller (7) is rotatably connected to the outer wall of the fixed rod on the T-shaped block (11), the upper end of the fixed rod on the T-shaped block (11) is provided with an adjusting rod (5), and the upper end of the mounting frame (15) is rotatably connected to two third guide rollers (9).

2. The pneumatic extrusion detection and sorting device for low-sulfur hoses according to claim 1, characterized in that: The alarm (16) is electrically connected to the micro switch (6); The output end of the cylinder (12) is fixedly connected to the outer wall of the T-shaped block (11).

3. The pneumatic extrusion detection and sorting device for low-sulfur hoses according to claim 1 is characterized by: A winding reel (2) is mounted on the upper surface of the support seat (1); Wherein, a guide frame (3) is installed on the outer wall of the winding drum (2).

4. The pneumatic extrusion detection and sorting device for low-sulfur hoses according to claim 3 is characterized by: The guide frame (3) is L-shaped; The second sliding wheel (17) is rotatably connected to the inner portion of one end of the mounting frame (15) away from the third guide roller (9).

5. The pneumatic extrusion detection and sorting device for low-sulfur hoses according to claim 3 is characterized by: Two first guide rollers (4) are rotatably connected to the interior of the upper end of the guide frame (3); Wherein, a fixing bracket (8) is installed on the outer wall of one end of the mounting frame (15) away from the second sliding wheel (17).

6. The pneumatic extrusion detection and sorting device for low-sulfur hoses according to claim 5, characterized in that: The outer walls of the two fixing rods on the upper surface of the fixing bracket (8) are both rotatably connected to a fourth guide roller (14); The first sliding wheel (13) is rotatably connected to the inner portion of the guide frame (3) at one end away from the winding disk (2).