Brushing device for gear machining

By designing a brushing device for gear processing, the linkage component drives the brush plate and gear to rotate simultaneously, and combined with high-pressure spray cleaning, the problem of low gear cleaning efficiency is solved, and efficient and low-cost multi-gear cleaning is achieved.

CN223222012UActive Publication Date: 2025-08-15WEIMAX (NANJING) MACHINERY EQUIPMENT CO LTD
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Patent Information

Application Number
CN202422351357.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-08-15
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

The existing gear cleaning methods are difficult to effectively clean impurities in the teeth, and manual cleaning is inefficient.

Method used

A brushing device for gear processing is designed, and the brush plate and gear rotate simultaneously through the linkage assembly, combined with high-pressure spray cleaning, realizes a comprehensive cleaning of the gear side walls and teeth.

Benefits of technology

Improve gear cleaning efficiency, reduce manual operation, reduce equipment costs, and realize simultaneous cleaning of multiple gears.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a brushing device for gear machining, and relates to the technical field of gear machining. The device comprises a scrubbing box, a horizontally-arranged bottom plate is fixedly arranged in the scrubbing box, a vertically-arranged vertical plate is fixedly arranged at one end of the upper surface of the bottom plate, a horizontally-arranged first rotating shaft is rotationally arranged at the top of the vertical plate, and a plurality of containing grooves distributed at equal intervals are formed in the first rotating shaft; a scrubbing gear needing to be cleaned can be placed in the containing groove, and a vertically-arranged mounting plate is arranged at the position, located above the bottom plate, in the scrubbing box. The brush plate is rotated and the brushing gear is driven to rotate together, brushes of the brush plate can be clamped at teeth of the brushing gear, the side wall and the teeth of the brushing gear can be fully and comprehensively cleaned, the cleaning efficiency is improved, manual operation of a worker is not needed, multiple gears can be brushed at a time, and the cleaning efficiency is improved. The processing efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of gear processing, in particular to a brushing device for gear processing. Background Art

[0002] Gears are mechanical components with gears on the rim that continuously mesh to transmit motion and power. The application of gears in transmission has been around for a long time. With the development of production, the smooth operation of gears has received more attention. When gears are processed and produced, some impurities generated during processing will accumulate on the teeth of the gears. Therefore, in order to ensure smooth subsequent use, the gears will be cleaned:

[0003] Currently, when cleaning gears, most of them are still immersed in cleaning water or cleaned manually by staff. The former operation is difficult to effectively clean impurities attached to the gear teeth, and the latter consumes a lot of time and has low cleaning efficiency. Utility Model Content

[0004] In order to solve the above problems, the purpose of the present invention is to provide a brushing device for gear processing.

[0005] The top of described cleaning gear is installed in the cleaning box, and the cleaning agent is installed in the cleaning agent, the cleaning agent is installed in the cleaning agent's outer shell and the cleaning agent is installed in the cleaning agent's outer shell.

[0006] Preferably, the linkage assembly includes a rotating rod, which is horizontally arranged and rotatably inserted in the brush box, and a first worm gear and a second worm gear are fixed to the same end of the first rotating shaft and the second rotating shaft respectively, and a first worm gear is fixed to the rotating rod near the first worm gear and is meshed with the first worm gear, and a second worm gear is movably inserted on the rotating rod near the second worm gear, and the second worm gear is meshed with the second worm gear, and a drive motor is installed on the outer wall of the brush box near the rotating rod, and the output end of the drive motor is coaxially fixed on the rotating rod.

[0007] Compared with the prior art, the beneficial effects of the present invention are:

[0008] 1. The utility model rotates the brush plate and drives the scrubbing gear to rotate together. The brush of the brush plate can be clamped on the teeth of the scrubbing gear, which can fully clean the side wall and teeth of the scrubbing gear, improve the cleaning effect, and do not require manual operation by the staff. It can scrub multiple gears at a time, improving the processing and cleaning efficiency.

[0009] 2. The linkage assembly provided in the present invention can simultaneously drive the brush plate and the gear to be cleaned to rotate together, thereby increasing the linkage of the device and reducing the installation of electrical equipment and costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0011] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0012] Figure 2 This is a schematic diagram of the mounting plate structure of the utility model.

[0013] Figure 3 For this utility model Figure 2 Enlarged structural diagram at point A in the middle.

[0014] Figure 4 This is a schematic diagram of the internal structure of the groove of the utility model

[0015] In the figure: 1. Brush box; 11. Bottom plate; 12. Vertical plate; 13. First rotating shaft; 14. Mounting plate; 15. Electric push rod; 16. Support plate; 17. Second rotating shaft; 18. Brush plate; 2. Rotating rod; 21. First worm gear; 22. First worm; 23. Bracket; 24. Second worm gear; 25. Second worm; 26. Limiting strip; 27. Driving motor; 3. Placement slot; 31. Positioning plate; 32. Wedge-shaped notch; 33. Groove; 34. Spring; 35. Moving block; 36. Push rod; 4. Spray plate; 41. Spray head; 42. Water tank; 43. Filter; 44. Water supply pipe; 5. Brush gear. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0017] Example: Figure 1-4 As shown, the utility model provides a brushing device for gear processing, including a brushing box 1, a horizontally arranged bottom plate 11 is fixedly provided in the brushing box 1, a vertically arranged vertical plate 12 is fixedly provided at one end of the upper surface of the bottom plate 11, a horizontally arranged first rotating shaft 13 is rotatably provided on the top of the vertical plate 12, a plurality of placement slots 3 distributed at equal intervals are opened on the first rotating shaft 13, and the placement slots 3 can be used to place the brushing gears 5 to be cleaned, and a vertically arranged mounting plate 14 is provided above the bottom plate 11 inside the brushing box 1, and both ends of the mounting plate 14 are fixed. A support plate 16 is provided, and a second rotating shaft 17 is provided between the two support plates 16 for rotating together. A brush plate 18 is fixedly provided at both ends of each brushing gear 5 on the second rotating shaft 17. The brush on the brush plate 18 is arranged horizontally between the side wall of the brush plate 18 and the brushing gear 5. A linkage component is provided between the first rotating shaft 13 and the second rotating shaft 17. A spray plate 4 is installed at the upper end of the inner wall of the brush box 1, and a nozzle 41 is installed below the spray plate 4. It is worth noting that the nozzle 41 can adopt a high-pressure brush nozzle 41 to improve the cleaning effect.

[0018] The linkage assembly includes a rotating rod 2, which is horizontally arranged and rotatably inserted into the scrubbing box 1. The first rotating shaft 13 and the second rotating shaft 17 are respectively fixed with a first worm gear 21 and a second worm gear 24 on the same end. The rotating rod 2 is fixed with a first worm 22 meshing with the first worm gear 21, and a second worm 25 is movably inserted on the rotating rod 2 near the second worm gear 24. The second worm 25 is meshed with the second worm gear 24. When the rotating rod 2 rotates, it can drive the first worm 22 and the second worm 25 to rotate together. The first worm 22 and the second worm 25 The first worm gear 21 and the second worm gear 24 engaged with the drive gear will be rotated, so that the first worm gear 21 and the second worm gear 24 will respectively drive the first rotating shaft 13 and the second rotating shaft 17 to rotate. The first rotating shaft 13 will drive the brush gear 5 to rotate, and the second rotating shaft 17 will drive the brush plate 18 to rotate, so that the brush gear 5 can be comprehensively cleaned. A drive motor 27 is installed on the outer wall of the brush box 1 near the rotating rod 2. The output end of the drive motor 27 is coaxially fixed on the rotating rod 2. The drive motor 27 can provide power for the rotation of the rotating rod 2, which is convenient for the staff to operate.

[0019] The outer wall of the rotating rod 2 is fixed with a limiting strip 26 distributed in an annular shape near the second worm 25, and the second worm 25 can movably pass through the limiting strip 26. The set limiting strip 26 can drive the second worm 25 movably inserted on the rotating rod 2 to rotate, and also facilitate the second worm 25 to rotate along the rotating rod 2; the mounting plate 14 is fixed with a U-shaped bracket 23 near one end of the rotating rod 2, and the two ends of the second worm 25 are respectively rotatably set on the bracket 23, and the rotating rod 2 passes through the end of the bracket 23. The set bracket 23 can make the second worm 25 move together with the mounting plate 14, thereby ensuring the stability of the engagement between the second worm 25 and the second worm wheel 24.

[0020] An electric push rod 15 is installed on the outer wall of the scrubbing box 1 near the drive motor 27. The output end of the electric push rod 15 is fixedly set on the mounting plate 14. The set electric push rod 15 can push the brush plate 18 on the mounting plate 14 to contact the corresponding side wall of the scrubbing gear 5, thereby completing the contact with the scrubbing gear 5.

[0021] Two symmetrically distributed positioning plates 31 are provided in the placement slot 3, and a wedge-shaped notch 32 is provided on the top of the positioning plate 31. A groove 33 is provided inside the first rotating shaft 13 near the placement slot 3, and a spring 34 is fixedly connected in the groove 33. A moving block 35 is fixedly provided at the end of the spring 34, and a push rod 36 is fixedly provided at the end of the moving block 35 away from the spring 34. The end of the push rod 36 away from the moving block 35 passes through the placement slot 3 and is fixedly provided on the positioning plate 31. The provided spring 34 can push the moving block 35 so that the push rod 36 drives the positioning plate 31 to limit the brush gear 5 in the placement slot 3, so that when the first rotating shaft 13 rotates, the brush gear 5 can be driven to rotate together.

[0022] A water tank 42 is installed on the upper surface of the outer wall of the scrubbing box 1, and the water tank 42 is connected to the spray plate 4 through a delivery pipe. The water tank 42 can supply water to the spray plate 4, so that the nozzle 41 can flush the scrubbing gear 5; a filter 43 is installed at the middle end of the bottom plate 11, and a water supply pipe 44 is connected to the bottom of the scrubbing box 1. The water supply pipe 44 is connected to the water tank 42 through a water pump. The filter 43 can be connected to the impurities scrubbed down, and at the same time, the water supply pipe 44 can input the cleaning water after filtering the impurities into the water tank 42 through the water pump, thereby improving resource utilization.

[0023] Working principle: In actual use, the staff can set the scrubbing gears 5 to be scrubbed one by one in the placement grooves 3 provided on the first rotating shaft 13. At this time, due to the setting of the placement grooves 3, the scrubbing gear 5 will move down a distance. Due to the setting of the wedge-shaped notch 32, the scrubbing gear 5 will move down between the two positioning plates 31. The spring 34 can push the moving block 35 so that the push rod 36 drives the positioning plate 31 to limit the scrubbing gear 5 in the placement groove 3, so that when the first rotating shaft 13 rotates, the scrubbing gear 5 can be driven to rotate together.

[0024] The drive motor 27 and the electric push rod 15 can be started. The electric push rod 15 will push the brush plate 18 provided on the mounting plate 14 to contact the scrubbing gear 5. Since the brushes on the brush plate 18 are provided on the side wall of the brush plate 18 and are arranged horizontally between the scrubbing gear 5, the brushes can be stuck on the teeth of the scrubbing gear 5.

[0025] The nozzle 41 can flush the scrubbing brush vertically, and at the same time, the driving motor 27 can drive the rotating rod 2 to rotate, and the rotating rod 2 will drive the first worm 22 and the second worm 25 to rotate. At this time, the first worm 22 and the second worm 25 will drive the first worm gear 21 and the second worm gear 24 engaged with them to rotate, so that the first worm gear 21 and the second worm gear 24 will respectively drive the first rotating shaft 13 and the second rotating shaft 17 to rotate, the first rotating shaft 13 will drive the scrubbing gear 5 to rotate, and the second rotating shaft 17 will drive the brush plate 18 to rotate, so that the scrubbing gear 5 can be comprehensively cleaned.

[0026] Obviously, those skilled in the art may make various modifications and variations to the present invention without departing from the spirit and scope of the present invention. Thus, if such modifications and variations fall within the scope of the claims of the present invention and their equivalents, the present invention is intended to include such modifications and variations.

Claims

1. A brushing device for gear processing, comprising a brushing box (1), characterized in that: A horizontally arranged bottom plate (11) is fixedly provided in the scrubbing box (1), a vertically arranged upright plate (12) is fixedly provided at one end of the upper surface of the bottom plate (11), a horizontally arranged first rotating shaft (13) is rotatably provided on the top of the upright plate (12), a plurality of placement slots (3) distributed at equal intervals are provided on the first rotating shaft (13), the placement slots (3) can be used to place the scrubbing gears (5) to be cleaned, a vertically arranged mounting plate (14) is provided above the bottom plate (11) in the scrubbing box (1), and both ends of the mounting plate (14) are fixedly provided with a plurality of placement slots (3) distributed at equal intervals, and the scrubbing gears (5) to be cleaned can be placed in the placement slots (3), and a vertically arranged mounting plate (14) is provided above the bottom plate (11) in the scrubbing box (1). A support plate (16) is provided, and a second rotating shaft (17) is provided between the two support plates (16) for common rotation. A brush plate (18) is fixedly provided on the second rotating shaft (17) at both ends of each scrubbing gear (5). The brush on the brush plate (18) is arranged horizontally between the side wall of the brush plate (18) and the scrubbing gear (5). A linkage assembly is provided between the first rotating shaft (13) and the second rotating shaft (17). A spray plate (4) is installed at the upper end of the inner wall of the scrubbing box (1), and a spray head (41) is installed below the spray plate (4).

2. A brushing device for gear processing according to claim 1, characterized in that: The linkage assembly comprises a rotating rod (2), the rotating rod (2) being arranged horizontally and rotatably inserted in the scrubbing box (1), a first worm gear (21) and a second worm gear (24) being fixedly provided on the same ends of the first rotating shaft (13) and the second rotating shaft (17), a first worm gear (22) being fixedly provided near the first worm gear (21) and being meshed with the first worm gear (21), a second worm gear (25) being movably inserted on the rotating rod (2) and being meshed with the second worm gear (24), a driving motor (27) being installed near the rotating rod (2) on the outer wall of the scrubbing box (1), and an output end of the driving motor (27) being coaxially fixedly provided on the rotating rod (2).

3. A brushing device for gear processing according to claim 2, characterized in that: An outer wall of the rotating rod (2) is fixedly provided with a limiting strip (26) distributed in an annular shape near the second worm (25), and the second worm (25) can movably pass through the limiting strip (26).

4. A brushing device for gear processing according to claim 2, characterized in that: A U-shaped bracket (23) is fixedly provided on one end of the mounting plate (14) near the rotating rod (2), and both ends of the second worm (25) are rotatably mounted on the bracket (23), and the rotating rod (2) passes through the end of the bracket (23).

5. A brushing device for gear processing according to claim 1, characterized in that: An electric push rod (15) is installed on the outer wall of the scrubbing box (1) near the driving motor (27), and the output end of the electric push rod (15) is fixedly arranged on the mounting plate (14).

6. A brushing device for gear processing according to claim 1, characterized in that: Two symmetrically distributed positioning plates (31) are provided in the placement groove (3), a wedge-shaped notch (32) is provided on the top of the positioning plate (31), a groove (33) is provided inside the first rotating shaft (13) close to the placement groove (3), a spring (34) is fixedly connected in the groove (33), a moving block (35) is fixedly provided at the end of the spring (34), and a push rod (36) is fixedly provided at the end of the moving block (35) away from the spring (34), and the end of the push rod (36) away from the moving block (35) passes through the placement groove (3) and is fixedly provided on the positioning plate (31).

7. A brushing device for gear processing according to claim 1, characterized in that: A water storage tank (42) is installed on the upper surface of the outer wall of the scrubbing box (1), and the water storage tank (42) is connected to the spray plate (4) through a delivery pipe.

8. A brushing device for gear processing according to claim 7, characterized in that: A filter screen (43) is installed at the middle end of the bottom plate (11), and a water supply pipe (44) is connected to the bottom of the scrubbing box (1). The water supply pipe (44) is connected to the water storage tank (42) through a water pump.

Citation Information

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