Automatic cleaning equipment for motor rotor
By designing automated motor rotor cleaning equipment and using a combination of ultrasonic and high-pressure spraying, the problem of low manual cleaning efficiency and difficult to guarantee quality is solved, fully automated cleaning and drying is achieved, cleaning efficiency is improved and environmental pollution is reduced.
Patent Information
- Application Number
- CN202422325510.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-09-24
AI Technical Summary
The cleaning methods of existing motor rotors mainly rely on manual operations, which are labor-intensive, low-efficiency, and difficult to guarantee the cleaning quality, which is not conducive to the health of staff.
Design an automated cleaning equipment for motor rotors, including racks, cleaning components and drying components, using ultrasonic cleaning chambers and spray chambers for cleaning, and the slag collection frames and wastewater tanks collect impurities to achieve automatic cleaning and drying.
It realizes fully automatic cleaning and drying of the motor rotor, saves manpower, improves cleaning efficiency, ensures cleaning quality, and effectively prevents impurities and dirt accumulation and environmental pollution.
Smart Images

Figure CN223222051U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rotor cleaning, in particular to automatic cleaning equipment for motor rotors. Background Art
[0002] A motor consists of two parts: a rotor and a stator. The rotor generally refers to the rotating component within the motor. The rotor is a crucial component of the motor and is generally classified into two types: motor rotors and generator rotors. In actual production, the rotor must be cleaned to remove burrs, grease, and dirt from its surface before assembly to achieve the required cleanliness. This reduces friction between the rotor and other components after assembly, thereby extending its service life.
[0003] The traditional cleaning method of motor rotors is mostly manual cleaning, but this cleaning method is not only labor-intensive and inefficient, but also harmful to the health of workers due to long-term contact with cleaning agents, and the cleaning quality cannot be guaranteed.
[0004] Based on this, an automatic cleaning device for a motor rotor is now provided, which can eliminate the disadvantages of the existing device. Utility Model Content
[0005] The purpose of the utility model is to provide an automatic cleaning device for a motor rotor to solve the problems in the background technology.
[0006] To achieve the above purpose, the present invention provides the following technical solutions:
[0007] An automatic cleaning device for a motor rotor comprises a frame, a plurality of rollers are evenly arranged in the middle of the frame, a plurality of supporting feet are arranged on both sides of the bottom end of the frame, a cleaning component and a drying component for cleaning the rotor are also arranged on the frame, and a storage component is also provided on the frame.
[0008] On the basis of the above technical solutions, the present invention also provides the following optional technical solutions:
[0009] In an optional solution: the cleaning component includes an ultrasonic cleaning chamber, a spray chamber is provided on the right side of the ultrasonic cleaning chamber, four ultrasonic nozzles are symmetrically provided on both sides of the ultrasonic cleaning chamber, and four high-pressure nozzles are symmetrically provided on both sides of the spray chamber.
[0010] In an optional solution: a slag collecting frame is fixedly connected to the bottom end of the ultrasonic cleaning chamber, the top end of the slag collecting frame is connected to the bottom of the ultrasonic cleaning chamber, and a handle is provided on one side of the slag collecting frame.
[0011] In an optional solution: the bottom end of the spray chamber is fixedly connected to a water diversion box, the bottom end of the water diversion box is fixedly connected to a waste water tank, and a drainage pipe is provided on one side of the waste water tank.
[0012] In an optional solution: the drying component includes an air drying chamber, the air drying chamber is connected to the right side of the spray chamber, and two hot air drying nozzles are symmetrically provided on both sides of the air drying chamber.
[0013] In an optional solution: the storage assembly includes a basket, a fixing plate is provided near the top of the basket, a fixing ring for fixing the rotor is provided on the fixing plate, and a rectangular leakage groove is also provided on the fixing plate, and the rectangular leakage groove passes through the bottom of the basket.
[0014] In an optional solution, the water diversion box is in a trapezoidal shape that is larger at the top and smaller at the bottom.
[0015] In an optional solution: two ends of the rack are fixedly connected to two storage platforms, and support columns are provided at the bottom ends of the storage platforms.
[0016] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0017] 1. The utility model achieves the effect of fully automatic cleaning of the motor rotor by setting up a frame, a cleaning component and a drying component, saving a lot of manpower and improving efficiency. At the same time, an ultrasonic chamber and a spray chamber are set in the cleaning component, and the cleaning effect of the motor rotor is improved by using two cleaning methods, ultrasonic and high-pressure spraying.
[0018] 2. The utility model sets a slag collecting frame and a waste water tank at the bottom of the ultrasonic chamber and the spray chamber, thereby achieving the effect of centralized collection and treatment of impurities and dirt generated during cleaning, preventing a large amount of impurities and dirt from accumulating in the cleaning component and affecting the subsequent cleaning of the motor rotor. At the same time, the unified collection and treatment of impurities and dirt can reduce environmental pollution and improve resource recycling. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural diagram of the present utility model.
[0020] Figure 2 It is a schematic diagram of the cross-sectional structure of the present utility model.
[0021] Figure 3 This is a schematic diagram of the basket structure of the present utility model.
[0022] Notes on figure numbers: 100 rack, 101 roller, 102 supporting leg, 103 storage table, 104 supporting column, 200 cleaning component, 201 ultrasonic cleaning chamber, 202 spray chamber, 203 ultrasonic nozzle, 204 high-pressure nozzle, 205 slag collecting frame, 206 waste water tank, 207 handle, 208 water diversion box, 209 drain pipe, 300 drying component, 301 air drying chamber, 302 hot air drying nozzle, 400 storage component, 401 basket, 402 fixing plate, 403 fixing ring, 404 drain trough. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention is further described in detail below with reference to the accompanying drawings and embodiments.
[0024] In one embodiment, Figure 1-Figure 3 As shown, an automated cleaning device for a motor rotor includes a frame 100, a plurality of rollers 101 are evenly arranged in the middle of the frame 100, a plurality of support legs 102 are provided on both sides of the bottom end of the frame 100, a cleaning assembly 200 and a drying assembly 300 for cleaning the rotor are also provided on the frame 100, and a storage assembly 400 is also provided on the frame 100;
[0025] When in use, the storage component 400 containing the motor rotor is placed on the frame 100, and then the frame 100 is started, so that the roller 101 on the frame 100 starts to roll, and the rolling of the roller 101 drives the storage component 400 placed on the frame 100 to move on the frame 100, and at the same time, the cleaning component 200 and the drying component 300 are started to start working. When the storage component 400 moves into the cleaning component 200, the cleaning component 200 will clean the motor rotor in the storage component 400, so that impurities on the surface of the motor rotor are cleaned, and then the storage component 400 will move into the drying component 300, and the drying component 300 will dry the cleaned motor rotor to prevent moisture from staying on the surface of the motor rotor and affecting subsequent use. Through the design of the frame 100, the cleaning component 200, the drying component 300 and the storage component 400, the motor rotor is fully automatically cleaned and dried, which saves a lot of manpower and improves efficiency.
[0026] In one embodiment, as shown in FIG. Figure 2 As shown, the cleaning assembly 200 includes an ultrasonic cleaning chamber 201, a spray chamber 202 is provided on the right side of the ultrasonic cleaning chamber 201, four ultrasonic nozzles 203 are symmetrically provided on both sides of the ultrasonic cleaning chamber 201, and four high-pressure nozzles 204 are symmetrically provided on both sides of the spray chamber 202;
[0027] During use, four ultrasonic nozzles 203 are symmetrically provided on both sides of the ultrasonic cleaning chamber 201, which can clean the motor rotor from both sides at the same time, thereby improving the cleaning effect of the motor rotor. Similarly, four high-pressure nozzles 204 are symmetrically provided on both sides of the spray chamber 202, which can also clean the motor rotor from both sides at the same time. The ultrasonic cleaning chamber 201 and the spray chamber 202 are designed to achieve multiple cleaning of the motor rotor, remove tiny dirt on the motor rotor by ultrasound, and remove stubborn dirt on the rotor by high-pressure spraying, thereby improving the cleaning effect of the motor rotor.
[0028] In one embodiment, Figure 1 and Figure 2 As shown, a slag collecting frame 205 is fixedly connected to the bottom of the ultrasonic cleaning chamber 201. The top of the slag collecting frame 205 is connected to the bottom of the ultrasonic cleaning chamber 201. A handle 207 is provided on one side of the slag collecting frame 205.
[0029] During use, by fixing a slag collecting frame 205 to the bottom end of the ultrasonic cleaning chamber 201, the impurities and dirt cleaned off the motor rotor by the ultrasonic nozzle 203 in the ultrasonic cleaning chamber 201 can be collected uniformly, preventing a large amount of impurities and dirt from staying in the ultrasonic cleaning chamber 201 and the frame 100, causing pollution to the ultrasonic cleaning chamber 201 and the frame 100, thereby affecting the subsequent cleaning effect. After a certain amount of impurities and dirt are collected in the slag collecting frame 205, the slag collecting frame 205 can be pulled out through the handle 207 on one side of the slag collecting frame 205, and the impurities and dirt in the slag collecting frame 205 can be processed. After the processing is completed, the slag collecting frame 205 is put back into its place.
[0030] In one embodiment, Figure 1 and Figure 2 As shown, the bottom end of the spray chamber 202 is fixedly connected to a water diversion box 208, and the bottom end of the water diversion box 208 is fixedly connected to a waste water tank 206. A drainage pipe 209 is provided on one side of the waste water tank 206.
[0031] During use, by fixing a water diversion box 208 and a wastewater tank 206 at the bottom of the spray chamber 202, the sewage generated when the high-pressure nozzle 204 cleans the dirt on the surface of the motor rotor can be collected in a unified manner. The water diversion box 208 can facilitate the flow of sewage into the wastewater tank 206, thereby draining the wastewater. The drain pipe 209 on one side of the wastewater tank 206 can collect and treat the collected wastewater in a unified manner.
[0032] In one embodiment, Figure 1 and Figure 2 As shown, the drying assembly 300 includes an air drying chamber 301, which is connected to the right side of the spray chamber 202. Two hot air drying nozzles 302 are symmetrically arranged on both sides of the air drying chamber 301.
[0033] During use, after the motor rotor is cleaned of surface dirt by the cleaning component 200, some moisture will remain on the surface of the motor rotor. At this time, the storage component 400 will move to the drying chamber 301, and the two hot air drying nozzles 302 symmetrically arranged on both sides of the drying chamber 301 will dry the surface of the motor rotor, and the efficiency of drying the surface of the motor rotor will be improved by blowing out hot air.
[0034] In one embodiment, Figure 1 and Figure 2 As shown, the storage assembly 400 includes a basket 401, a fixing plate 402 is provided near the top of the basket 401, a fixing ring 403 is provided on the fixing plate 402 for fixing the rotor, and a rectangular drain groove 404 is further provided on the fixing plate 402, and the rectangular drain groove 404 passes through the bottom end of the basket 401;
[0035] During use, one end of the motor rotor shaft is inserted into the fixing ring 403 on the fixing plate 402 for fixing to prevent the motor rotor from shaking when the basket 401 moves, thereby affecting the cleaning and drying of the motor rotor. The rectangular leakage groove 404 provided on the fixing plate 402 facilitates the falling of impurities when the motor rotor is subsequently cleaned in the cleaning assembly 200.
[0036] In one embodiment, Figure 1 As shown, the water diversion box 208 is in a trapezoidal shape with a larger top and a smaller bottom;
[0037] When in use, the water diversion box 208 is in a trapezoidal shape with a larger upper portion and a smaller lower portion, which can improve the drainage effect of wastewater, so that the wastewater generated by the spray chamber 202 when cleaning the motor rotor can flow better into the wastewater tank 206.
[0038] In one embodiment, Figure 1 As shown, two ends of the rack 100 are fixedly connected to two storage platforms 103, and the bottom ends of the storage platforms 103 are provided with support columns 104;
[0039] When in use, the two storage platforms 103 fixedly connected at both ends of the rack 100 can facilitate the placement and removal of the basket 401, and the support columns 104 can make the overall structure of the rack 100 more stable.
[0040] The working principle of the present invention is as follows: when in use, first place the basket 401 on the storage table 103, then insert one end of the rotating shaft of the motor rotor into the fixing ring 403 on the fixing plate 402 for fixing, then place the basket 401 with the motor rotor fixed on the rack 100, start the rack 100, so that the roller 101 on the rack 100 starts to roll, and the roller 101 rolls to drive the basket 401 placed on the rack 100 to move on the rack 100, and at the same time start the cleaning component 200 and the drying component 300 to start working. When the basket 401 moves into the ultrasonic cleaning chamber 201, four ultrasonic nozzles 2 are symmetrically provided on both sides of the ultrasonic cleaning chamber 201. 03 The motor rotor can be cleaned from both sides at the same time, and the tiny dirt on the motor rotor can be removed by ultrasonic waves. The slag collecting frame 205 fixedly connected to the bottom end of the ultrasonic cleaning chamber 201 can uniformly collect the impurities and dirt on the motor rotor cleaned by the ultrasonic nozzle 203 in the ultrasonic cleaning chamber 201, and prevent a large amount of impurities and dirt from staying on the ultrasonic cleaning chamber 201 and the rack 100, causing pollution to the ultrasonic cleaning chamber 201 and the rack 100, thereby affecting the subsequent cleaning effect. After a certain amount of impurities and dirt are collected in the slag collecting frame 205, the slag collecting frame 205 can be pulled out through the handle 207 on one side of the slag collecting frame 205, and the impurities and dirt in the slag collecting frame 205 can be processed. After the treatment is completed, the slag collecting frame 205 is put back into its place. After passing through the ultrasonic cleaning chamber 201, the basket 401 will move to the spray chamber 202. Four high-pressure nozzles 204 are symmetrically arranged on both sides of the spray chamber 202, which can also clean the motor rotor from both sides at the same time. The stubborn dirt on the rotor is removed by high-pressure spraying, which improves the cleaning effect of the motor rotor. A water diversion box 208 and a wastewater tank 206 are fixedly connected to the bottom of the spray chamber 202, which can uniformly collect the sewage generated when the high-pressure nozzle 204 cleans the dirt on the surface of the motor rotor. The water diversion box 208 can facilitate the flow of sewage into the wastewater tank 206, which has a drainage effect on the wastewater. The drain pipe 209 on one side of the wastewater tank 206 can The collected wastewater is collected and processed in a unified manner. By setting up multiple cleaning methods of the ultrasonic cleaning chamber 201 and the spray chamber 202, the cleaning effect of the motor rotor can be improved. After the surface dirt of the motor rotor is cleaned by the cleaning component 200, some moisture will remain on the surface of the motor rotor. At this time, the storage component 400 will move to the air drying chamber 301. The two hot air drying nozzles 302 symmetrically arranged on both sides of the air drying chamber 301 will dry the surface of the motor rotor. The efficiency of drying the surface of the motor rotor is improved by blowing out hot air. After drying is completed, the basket 401 will move to the storage table 103, and the cleaned basket 401 will be placed on the storage table 103, and the motor rotor will be taken out.
[0041] The above description is merely a specific embodiment of the present application, but the scope of protection of the present application is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in this application should be included in the scope of protection of the present application. Therefore, the scope of protection of the present application should be based on the scope of protection of the claims.
Claims
1. An automatic cleaning device for a motor rotor, comprising a frame (100), wherein a plurality of rollers (101) are evenly arranged in the middle of the frame (100), characterized in that: The frame (100) is provided with a cleaning assembly (200) and a drying assembly (300) for cleaning the rotor, and the frame (100) is also provided with a storage assembly (400).
2. The automatic cleaning device for a motor rotor according to claim 1, characterized in that: The cleaning assembly (200) comprises an ultrasonic cleaning chamber (201), a spray chamber (202) is provided on the right side of the ultrasonic cleaning chamber (201), four ultrasonic nozzles (203) are symmetrically provided on both sides of the ultrasonic cleaning chamber (201), and four high-pressure nozzles (204) are symmetrically provided on both sides of the spray chamber (202).
3. The automatic cleaning device for a motor rotor according to claim 2, characterized in that: A slag collecting frame (205) is fixedly connected to the bottom of the ultrasonic cleaning chamber (201), the top of the slag collecting frame (205) is connected to the bottom of the ultrasonic cleaning chamber (201), and a handle (207) is provided on one side of the slag collecting frame (205).
4. The automatic cleaning device for a motor rotor according to claim 2, characterized in that: The bottom end of the spray chamber (202) is fixedly connected to a water diversion box (208), and the bottom end of the water diversion box (208) is fixedly connected to a waste water tank (206). A drainage pipe (209) is provided on one side of the waste water tank (206).
5. The automatic cleaning equipment for motor rotor according to claim 1, characterized in that: The drying assembly (300) comprises an air drying chamber (301), the air drying chamber (301) is connected to the right side of the spray chamber (202), and two hot air drying nozzles (302) are symmetrically provided on both sides of the air drying chamber (301).
6. The automatic cleaning equipment for a motor rotor according to claim 1, characterized in that: The storage assembly (400) comprises a basket (401), a fixing plate (402) is provided near the top of the basket (401), a fixing ring (403) for fixing the rotor is provided on the fixing plate (402), and a rectangular leakage groove (404) is also provided on the fixing plate (402), and the rectangular leakage groove (404) passes through the bottom of the basket (401).
7. The automatic cleaning device for a motor rotor according to claim 4, characterized in that: The water diversion box (208) is in a trapezoidal shape that is larger at the top and smaller at the bottom.
8. The automatic cleaning device for a motor rotor according to claim 1, characterized in that: A plurality of supporting legs (102) are provided on both sides of the bottom end of the frame (100).
9. The automatic cleaning device for a motor rotor according to claim 1, characterized in that: Two ends of the frame (100) are fixedly connected to two storage platforms (103), and the bottom ends of the storage platforms (103) are provided with support columns (104).