Quartz sand pickling upper barrel

By designing a quartz sand pickling drum, the existing equipment has been solved, and the problems of low efficiency, unstable structure and environmental pollution have been achieved, and an efficient, stable and environmentally friendly pickling process has been achieved.

CN223222055UActive Publication Date: 2025-08-15WUNING COUNTY NEW GORGEOUS MINING CO LTD
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Patent Information

Application Number
CN202422388542.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-08-15
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

The existing quartz sand pickling equipment has low efficiency, unstable structure, great impact on the environment and high operating safety risks.

Method used

A quartz sand pickling upper bucket is designed, including a cylindrical barrel body and a circular barrel lid, equipped with a sand inlet, maintenance port, water supply pipe, spray pipe, acid inlet pipe and exhaust pipe. A uniform reinforcement plate and a movable screen plate are provided in the barrel body. The center of the filter plate is equipped with a sand inlet and acid discharge port, and a uniform filter hole is provided on the filter plate. The thickness of the barrel is reasonably designed to enhance durability.

Benefits of technology

It improves the pickling efficiency, ensures the quality of quartz sand treatment, enhances the stability and durability of the equipment, simplifies the operation process, and reduces environmental pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a quartz sand pickling upper barrel, and belongs to the technical field of quartz sand purification. The quartz sand pickling upper barrel at least comprises a barrel body and a barrel cover, the whole barrel body of the pickling upper barrel is a hollow cylinder, and the whole barrel cover is round and matched with the barrel body; a sand inlet, an access hole, a water adding pipe, a spraying pipe, an acid inlet pipe and an exhaust pipe are arranged on the barrel cover; the sand inlet is funnel-shaped and is positioned in the center of the barrel cover, and the access hole, the water adding pipe, the spraying pipe, the acid inlet pipe and the exhaust pipe are arranged around the sand inlet and are positioned on the edge of the barrel cover; uniformly distributed rib plates are arranged at the bottom in the barrel body, and a circular movable sieve plate and a filter plate are arranged above the uniformly distributed rib plates; sand discharging openings are formed in the centers of the movable sieve plate and the filter plate and are used for discharging quartz sand subjected to acid pickling; an acid discharge port is formed in the left side of the sand discharge port and is used for discharging acid wastewater after acid pickling. According to the utility model, the pickling efficiency can be improved, the quartz sand treatment quality can be ensured, and the stability and durability of equipment can be improved.
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Description

Technical Field

[0001] The utility model relates to a quartz sand pickling upper barrel, belonging to the technical field of quartz sand purification. Background Art

[0002] Quartz sand is quartz particles made by crushing quartz stone. It is also a non-metallic mineral and a hard, wear-resistant, chemically stable silicate mineral. It is milky white or colorless and translucent, with a Mohs hardness of 7. Quartz sand is an important industrial mineral raw material and a non-chemical hazardous substance. It is widely used in industries such as glass, casting, ceramics and fireproof materials, smelting ferrosilicon, metallurgical solvents, metallurgy, construction, chemicals, plastics, rubber, abrasives and filter materials.

[0003] In the production of quartz sand, pickling is a key step used to remove impurities and improve its purity. Currently, pickling of quartz sand is mostly done by placing the raw quartz sand into a pickling tank and then adding an acidic solution. Some acidic liquids can corrode stainless steel tanks, so to minimize losses during pickling, quartz sand and acidic solutions are loaded into PE barrels. However, traditional pickling equipment often suffers from low efficiency, unstable structure, significant environmental impact, and high operator safety risks. Summary of the Invention

[0004] In order to solve the problems existing in the above-mentioned prior art, the utility model provides a quartz sand pickling upper barrel. The utility model can improve the pickling efficiency, ensure the quartz sand processing quality, and the utility model can improve the stability and durability of the equipment.

[0005] To achieve the above-mentioned purpose, the technical solution provided by the utility model is: a quartz sand pickling upper barrel, which at least includes a barrel body and a barrel cover. The barrel body of the pickling upper barrel is a hollow cylinder as a whole, and the barrel cover is a round shape as a whole, which matches the barrel body; the barrel cover is provided with a sand inlet, an inspection port, a water adding pipe, a spray pipe, an acid inlet pipe and an exhaust pipe; the sand inlet is funnel-shaped and located in the center of the barrel cover, and the inspection port, water adding pipe, spray pipe, acid inlet pipe and exhaust pipe are arranged around the sand inlet and located at the edge of the barrel cover; a uniformly distributed stiffener is provided at the bottom of the barrel body, and a circular movable screen plate and filter plate are provided above the uniformly distributed stiffener; a sand discharge port is provided in the center of the movable screen plate and the filter plate for discharging quartz sand after pickling; an acid discharge port is provided on the left side of the sand discharge port for discharging acidic wastewater after pickling.

[0006] Moreover, the circular movable screen plate and filter plate are concave from the edge to the center, which is convenient for the discharge of quartz sand and acidic wastewater after pickling.

[0007] Moreover, there are 16 uniformly distributed stiffeners at the bottom of the barrel, evenly arranged on the inner wall of the barrel, which are used to strengthen the overall structure of the pickling barrel and maintain its stability and strength when subjected to internal pressure and external loads.

[0008] Moreover, the filter plate is provided with 1000 evenly distributed filter holes, which are circular holes with a diameter of 10 mm.

[0009] Moreover, the upper thickness of the pickling upper barrel body is 40mm, the lower thickness is 60mm, the bottom thickness of the pickling upper barrel is 35mm, and the barrel cover is 20mm thick.

[0010] According to the above technical solution, the present invention has the following advantages over the prior art:

[0011] (1) The utility model is provided with a funnel-shaped sand inlet and a spray pipe and an acid inlet pipe arranged around the funnel, which ensures that the acid liquid and water can evenly cover the quartz sand, thereby improving the pickling efficiency and the processing quality of the quartz sand.

[0012] (2) The bottom of the barrel of the utility model is provided with 16 uniformly distributed stiffeners, which are evenly arranged on the inner wall of the barrel, greatly enhancing the overall structural strength of the barrel, enabling it to withstand greater internal pressure and external loads, and ensuring the stability and long-term durability of the equipment.

[0013] (3) The movable screen plate and filter plate at the bottom of the barrel body of the utility model are concave from the edge to the center. This special design allows the quartz sand and acidic wastewater after pickling to flow faster to the central sand discharge port and acid discharge port, thereby accelerating the discharge speed of the material and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 Schematic diagram of the overall structure of the pickling barrel;

[0015] Figure 2 Top view of the pickling barrel.

[0016] In the figure: 1. Sand inlet; 2. Inspection port; 3. Water supply pipe; 4. Spray pipe; 5. Acid inlet pipe; 6. Exhaust pipe; 7. Sand outlet; 8. Acid outlet; 9. Rib plate; 10. Movable screen plate; 11. Filter plate. DETAILED DESCRIPTION

[0017] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments, but the protection scope of the present invention is not limited to the following embodiments.

[0018] In the technical solution provided by the present invention, a quartz sand pickling upper barrel is provided, and its overall structure is as follows: Figure 1As shown, it at least includes a barrel body and a barrel cover. The barrel body of the pickling upper barrel is a hollow cylinder as a whole, and the barrel cover is a round shape as a whole, which matches the barrel body; the barrel cover is provided with a sand inlet 1, an inspection port 2, a water pipe 3, a spray pipe 4, an acid inlet pipe 5 and an exhaust pipe 6; the sand inlet 1 is funnel-shaped and located in the center of the barrel cover, and the inspection port 2, the water pipe 3, the spray pipe 4, the acid inlet pipe 5 and the exhaust pipe 6 are arranged around the sand inlet 1 and located at the edge of the barrel cover; a uniformly distributed stiffener 7 is provided at the bottom of the barrel body, and a circular movable screen plate 10 and a filter plate 11 are provided above the uniformly distributed stiffener 9; a sand discharge port 7 is provided in the center of the movable screen plate 10 and the filter plate 11 for discharging quartz sand after pickling; an acid discharge port 8 is provided on the left side of the sand discharge port 7 for discharging acidic wastewater after pickling.

[0019] Moreover, the circular movable screen plate 10 and filter plate 11 are recessed from the edge to the center, which facilitates the discharge of the quartz sand and acidic wastewater after pickling.

[0020] Moreover, there are 16 uniformly distributed stiffeners 9 at the bottom of the barrel body, which are evenly arranged on the inner wall of the barrel body to strengthen the overall structure of the pickling barrel and maintain its stability and strength when subjected to internal pressure and external loads.

[0021] Moreover, the filter plate 11 is provided with 1000 evenly distributed filter holes, and the filter holes are circular holes with a diameter of 10 mm.

[0022] Moreover, the upper thickness of the pickling upper barrel body is 40mm, the lower thickness is 60mm, the bottom thickness of the pickling upper barrel is 35mm, and the barrel cover is 20mm thick.

[0023] In this embodiment, the funnel-shaped sand inlet and the surrounding spray pipes 4 and acid inlet pipes 5 ensure that the acid and water evenly cover the quartz sand, improving pickling efficiency and sand treatment quality. Sixteen uniformly spaced stiffeners 9 are located at the bottom of the barrel. These stiffeners are evenly arranged along the inner wall of the barrel, significantly enhancing the overall structural strength of the barrel, enabling it to withstand greater internal pressure and external loads, ensuring the stability and long-term durability of the equipment. The movable screen plate 10 and filter plate 11 are recessed from the edges toward the center. This unique design allows the pickled quartz sand and acidic wastewater to flow more quickly toward the central sand and acid outlets, accelerating material discharge and improving work efficiency. The filter plate 11 at the bottom of the barrel is equipped with 1,000 evenly distributed filter holes, each with a diameter of 10 mm. This design ensures effective filtration of impurities in the quartz sand while preventing excessive sand loss, ensuring the efficiency of the pickling process and the purity of the quartz sand. The upper thickness of the pickling barrel is 40mm, the lower thickness is 60mm, the bottom thickness is 35mm, and the barrel cover thickness is 20mm. These thick designs make the barrel body have excellent corrosion resistance and mechanical strength, suitable for long-term, high-intensity working environment.

[0024] The upper barrel design of this utility model takes into account the convenience of operation. Through the rational layout of pipes and interfaces, operators can easily perform acid addition, water addition, and subsequent pickling treatment, reducing operational difficulty and improving work efficiency. In addition, through effective acid and water resource management, environmental pollution is reduced. In particular, the special acid discharge port and filter plate design reduce the negative impact on the environment and meet the requirements of green and environmentally friendly production.

[0025] In summary, the quartz sand pickling upper barrel of the utility model has significant advantages in improving pickling efficiency, ensuring quartz sand treatment quality, enhancing equipment stability and durability, simplifying operation procedures and environmental protection, and is very suitable for use in large-scale quartz sand production.

Claims

1. A quartz sand pickling barrel, comprising at least a barrel body and a barrel cover, characterized in that: The body of the pickling upper barrel is a hollow cylinder, and the barrel cover is round and matches the barrel body; the barrel cover is provided with a sand inlet, an inspection port, a water pipe, a spray pipe, an acid inlet pipe and an exhaust pipe; the sand inlet is funnel-shaped and located in the center of the barrel cover, and the inspection port, water pipe, spray pipe, acid inlet pipe and exhaust pipe are arranged around the sand inlet and located at the edge of the barrel cover; a uniformly distributed reinforcement plate is provided at the bottom of the barrel body, and a circular movable screen plate and filter plate are provided above the uniformly distributed reinforcement plate; a sand discharge port is provided in the center of the movable screen plate and the filter plate for discharging quartz sand after pickling; an acid discharge port is provided on the left side of the sand discharge port for discharging acidic wastewater after pickling.

2. The quartz sand pickling upper barrel according to claim 1, characterized in that: The circular movable screen plate and filter plate are concave from the edge to the center, which is convenient for the discharge of quartz sand and acidic wastewater after pickling.

3. The quartz sand pickling upper barrel according to claim 1, characterized in that: There are 16 uniformly distributed stiffeners at the bottom of the barrel, evenly arranged on the inner wall of the barrel, which are used to strengthen the overall structure of the pickling upper barrel and maintain its stability and strength when subjected to internal pressure and external loads.

4. The quartz sand pickling upper barrel according to claim 1, characterized in that: The filter plate is provided with 1000 evenly distributed filter holes, each of which is a circular hole with a diameter of 10 mm.

5. The quartz sand pickling upper barrel according to claim 1, characterized in that: The upper part of the pickling barrel body is 40mm thick, the lower part is 60mm thick, the bottom of the pickling barrel is 35mm thick, and the barrel cover is 20mm thick.