Cleaning ball

By designing a cleaning ball to scrape back and forth on the inner wall of the heat exchange pipeline and discharge impurities through the air passage, the problems of troublesome operation and poor cleaning effects in the prior art are solved, and efficient and safe cleaning of the inner wall of the pipeline is achieved, ensuring heat exchange efficiency and waste heat recovery effect.

CN223222147UActive Publication Date: 2025-08-15FUJIAN JILONG MACHINE TECHNOLOGIES CO LTD
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Patent Information

Application Number
CN202422376899.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-08-15
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

The existing heat exchange pipeline inner wall cleaning method is troublesome, the cleaning effect is poor, which affects the heat exchange efficiency, and there are fire hazards. The existing filtering device reduces the hot exhaust temperature and cannot efficiently recover waste heat.

Method used

A cleaning ball is designed, including a cylindrical cleaning ball body and an elastic scraper ring, which is scraped back and forth on the inner wall of the pipe through the driving mechanism to remove impurities and discharge them through the air passage to achieve cleaning without stopping.

Benefits of technology

It realizes that impurities in the inner wall of the pipeline are removed in a timely manner without affecting the heat exchange efficiency, avoiding fire risks, and does not need to remove the heat exchange pipe components to ensure continuous work.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a cleaning ball which comprises a cylindrical cleaning ball body, a rope penetrating hole is formed in the center of the cleaning ball body along the center line of the cleaning ball body, and more than two air passing channels are formed in the cleaning ball body around the circumferential direction of the rope penetrating hole towards one side of the outer wall of the cleaning ball body at intervals. The air passing channels penetrate through the upper end and the lower end of the cleaning ball body, the outer wall of the cleaning ball body is concentrically and fixedly sleeved with an elastic scraping ring, and the outer wall of the elastic scraping ring protrudes out of the outer wall of the cleaning ball body. The cleaning ball can scrape the inner wall of the pipeline to be cleaned back and forth under the control of the driving mechanism after being threaded through the rope, impurities can also fall off from the inner wall of the pipeline or an air passing channel in time and fall out of the pipeline to be cleaned, cleaning can be carried out without dismounting a heat exchange pipe assembly, and the cleaning device has the advantage that the heat exchange efficiency is not affected.
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Description

Technical Field

[0001] The utility model relates to dyeing and finishing equipment, in particular to a cleaning ball. Background Art

[0002] Throughout the dyeing and finishing process, the fabrics undergo high-temperature drying, depending on the specific processing requirements. During the drying process, the chemical fiber oil, vegetable oil, and lint in the fabrics will leave the fabrics and be mixed into the high-temperature ovens in the drying room. These oils, vegetable oils, and lint must be promptly discharged through the exhaust ducts.

[0003] To utilize the heat contained in the hot exhaust gas from the exhaust duct, a waste heat recovery device is typically designed into the exhaust duct. This device houses several heat exchange tubes, with the hot exhaust gas passing through the middle and fresh, low-temperature air passing through the outside. This creates a temperature difference between the inner and outer walls of the heat exchange tubes. According to the second law of thermodynamics, heat always transfers from a high-temperature object to a low-temperature object. Therefore, the hot exhaust gas in the middle of the heat exchange tubes transfers its temperature to the fresh, low-temperature air outside. This fresh, low-temperature air is then heated and pumped into the drying room for reuse, achieving the purpose of waste heat recovery. However, hot exhaust gas containing chemical fiber oil, vegetable oil, and lint will condense and adhere to the inner walls of the heat exchange tubes after being discharged. Therefore, the inner walls of the heat exchange tubes must be regularly shut down and cleaned. If not cleaned promptly, the mixture of oil and lint remaining on the inner walls of the heat exchange tubes can easily cause fires and affect heat exchange efficiency.

[0004] Existing methods for cleaning the inner walls of heat exchange tubes mostly involve periodically spraying high-temperature water, periodically shutting down the machine, and manually cleaning the heat exchange tube assembly. This is cumbersome, and the high-temperature water spraying is ineffective, affecting heat exchange efficiency. Alternatively, a water curtain filter or filter screen is installed before the hot exhaust gas enters the heat exchange tube assembly. However, the filter screen must be regularly removed for cleaning, and the water curtain filters out impurities, which lowers the temperature of the hot exhaust gas and prevents efficient waste heat recovery. Therefore, there is an urgent need to develop a more efficient heat exchange tube inner wall cleaning device. Utility Model Content

[0005] The purpose of the utility model is to provide a cleaning ball.

[0006] The technical solution for achieving the purpose of the utility model is: a cleaning ball, which includes a cylindrical cleaning ball body, a rope threading hole is opened in the center of the cleaning ball body along its center line, and the cleaning ball body has two or more air passages spaced apart around the circumference of the rope threading hole toward one side of the outer wall of the cleaning ball body, each of the air passages passes through the upper and lower ends of the cleaning ball body, and an inherent elastic scraping ring is concentrically sleeved on the outer wall of the cleaning ball body, and the outer wall of the elastic scraping ring protrudes from the outer wall of the cleaning ball body.

[0007] Furthermore, an annular mounting groove is provided on the outer wall of the cleaning ball body along its circumference, and the elastic scraper ring is embedded in the mounting groove.

[0008] Furthermore, both ends of the cleaning ball body are arched outward to form a truncated cone-shaped protrusion, and the protrusion has a sharp end and a rounded end, and the sharp end is located on the side away from the cleaning ball body.

[0009] Furthermore, the central portion of the cleaning ball body is hollowed out to form a hollow portion, and the hollow portion is communicated with each of the air passages.

[0010] Furthermore, the cleaning ball body is embedded in the pipe to be cleaned, and the elastic scraper ring is in contact with the inner wall of the pipe.

[0011] The cleaning ball realized by the utility model can scrape back and forth on the inner wall of the pipe to be cleaned under the control of the driving mechanism after being threaded with a rope. The air passage is consistent with the flow direction of the hot air exhaust gas, and will not cause obstruction to the circulation of the hot air exhaust gas. Therefore, it can work continuously without stopping the machine, and impurities on the inner wall of the pipe can be scraped off in time. Impurities can also fall from the inner wall of the pipe or the air passage in time and fall out of the pipe to be cleaned, so that the heat exchange tube assembly does not need to be dismantled for cleaning. It has the advantage of not affecting the heat exchange efficiency, solving the pain points of the industry, and is suitable for all requirements for cleaning the inner walls of hot air pipes. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a schematic diagram of the main structure of the cleaning ball according to an embodiment of the present utility model;

[0013] Figure 2 for Figure 2 AA-direction cross-sectional structural diagram;

[0014] Figure 3 This is a schematic diagram of the top view of the cleaning ball according to an embodiment of the present utility model;

[0015] Figure 4 This is a schematic diagram of the cleaning ball in use according to an embodiment of the present utility model. DETAILED DESCRIPTION

[0016] The preferred embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0017] like Figures 1 to 3 As shown, a cleaning ball comprises a cylindrical cleaning ball body 1, both ends of the cleaning ball body 1 are arched outward to form a truncated cone-shaped protrusion 11, the protrusion 11 has a sharp end 111 and a round thick end 112, the sharp end 111 is located on the side away from the cleaning ball body 1, the center of the cleaning ball body 1 is provided with a rope hole 12 along its center line, the cleaning ball body 1 is provided with four air passages 14 spaced apart around the circumference of the rope hole toward the side of the outer wall 13 of the cleaning ball body 1, each of the air passages 14 passes through the At the upper and lower ends of the cleaning ball body 1, the central part of the cleaning ball body 1 is hollowed out to form a hollow portion 15, and the hollow portion 15 is connected to each of the air passages 14; an inherent elastic scraper ring 2 is concentrically sleeved on the outer wall 12 of the cleaning ball body 1, and the outer wall 21 of the elastic scraper ring 2 protrudes from the outer wall 13 of the cleaning ball body 1; the elastic scraper ring has two strips 2, and two annular mounting grooves 131 are provided on the outer wall 13 of the cleaning ball body 1 along its axial direction, and each of the elastic scraper rings 2 is respectively embedded in the corresponding mounting groove 131.

[0018] like Figure 4 As shown, when in use, the cleaning ball body 1 is threaded with a rope and then embedded in the pipe 10 to be cleaned, and the elastic scraper ring 2 fits against the inner wall 101 of the pipe 10. Under the control of the driving mechanism of the cleaning ball body, the inner wall 101 of the pipe 10 to be cleaned can be scraped back and forth, and impurities can fall from the inner wall 101 of the pipe or the air passage 14 in time and fall out of the pipe 10 to be cleaned, so that cleaning can be performed without removing the heat exchange tube assembly.

[0019] The elastic scraper ring of the utility model can be a clamping ring structure with a notch, or a circular sealing ring structure; the number of the elastic scraper rings is not limited to that shown in the embodiment, and more than one elastic scraper ring can be set as needed; the installation structure of the elastic scraper ring is not limited to that shown in the embodiment, and the elastic scraper ring can also be bonded to the outer wall of the cleaning ball body, but the elastic scraper ring is embedded in the installation groove, which has the advantage of easy disassembly and assembly; the shape of the cleaning ball body is not limited to that shown in the embodiment. When the two ends of the cleaning ball body have the raised structure shown in the embodiment, the shear resistance of the cleaning ball during the reciprocating motion is stronger, thereby increasing the service life of the cleaning ball; the center of the front cleaning body can be a central column structure with a rope threading hole, or only the two ends of the front cleaning body can be opened, and then the central part of the cleaning ball body is hollowed out to form a hollow part, and the hollow part is connected to each of the air passages to increase the area of the air passage.

[0020] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent process transformation made using the contents of the present invention specification, or directly or indirectly applied in other related technical fields, is also included in the patent protection scope of the present invention.

Claims

1. A cleaning ball, characterized by: It includes a cylindrical cleaning ball body, a rope threading hole is opened in the center of the cleaning ball body along its center line, and two or more air passages are opened at intervals around the circumference of the rope threading hole toward one side of the outer wall of the cleaning ball body. Each of the air passages passes through the upper and lower ends of the cleaning ball body, and an inherent elastic scraping ring is concentrically sleeved on the outer wall of the cleaning ball body, and the outer wall of the elastic scraping ring protrudes from the outer wall of the cleaning ball body.

2. The cleaning ball according to claim 1, characterized in that: An annular mounting groove is provided on the outer wall of the cleaning ball body along its circumference, and the elastic scraper ring is embedded in the mounting groove.

3. The cleaning ball according to claim 1, characterized in that: Both ends of the cleaning ball body are arched outward to form a truncated cone-shaped protrusion. The protrusion has a sharp end and a rounded end. The sharp end is located on the side away from the cleaning ball body.

4. The cleaning ball according to claim 1, characterized in that: The central portion of the cleaning ball body is hollowed out to form a hollow portion, and the hollow portion is communicated with each of the air passages.

5. The cleaning ball according to claim 1, characterized in that: The cleaning ball body is embedded in the pipe to be cleaned, and the elastic scraper ring is in contact with the inner wall of the pipe.

Citation Information

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