Automatic hydraulic machine for tray production

By introducing protective components and adjustment components into the hydraulic press for pallet production, the problem of workpiece breakage or splash is solved, and safety and applicability are improved to meet the needs of staff at different heights.

CN223222261UActive Publication Date: 2025-08-15HANDAN SHENGXIANG MINING MACHINERY MANUFACTURING CO LTD
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Patent Information

Application Number
CN202422387423.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-08-15
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

During the processing process of existing pallet production hydraulic presses, the workpieces are easily broken or splashed due to excessive stress, causing safety hazards and affecting the safety of equipment and personnel.

Method used

An automatic hydraulic press is designed, which includes protective components and adjustment components. The protective components prevent workpieces from being broken or splashed through protective covers and sliding block structures. The adjustment components adjust the base height through servo motors to adapt to different workers, improving safety and applicability.

Benefits of technology

Effectively prevent workpieces from being broken or splashed, improves the safety of equipment and personnel, and adapts to the operating needs of staff at different heights, simplifying the height adjustment process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of tray production, and provides an automatic hydraulic machine for tray production. The adjusting assembly is assembled in the base; the workbench is fixedly connected to the middle position of the top end of the base; the vertical rods are fixedly connected to the four corners of the top end of the base; the top cover is fixedly connected to the top end of the vertical rod; the hydraulic cylinder is fixedly connected to the middle position of the top end of the top cover; the upper pressing plate is connected to the surface of the vertical rod in a sliding manner; the protection assembly is assembled on the periphery of the upper pressing plate, and the protection assembly avoids potential safety hazards caused by splashing due to the fact that a workpiece is broken due to stress; according to the automatic hydraulic machine for tray production, the periphery of the workbench can be shielded and protected through the slidable protective cover, when a workpiece is broken or splashed due to too large stress, the workpiece can be blocked by the protective cover, the situation that the workpiece is splashed too far to cause potential safety hazards to peripheral equipment or workers is avoided, and the use safety of the automatic hydraulic machine is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pallet production, and in particular to an automatic hydraulic press for pallet production. Background Art

[0002] A pallet is a device used to carry goods. During the production and processing of pallets, a hydraulic press is often required to process them. Usually, the workpiece is placed inside the lower mold and driven by a hydraulic cylinder to lower the mold and cooperate with the lower mold to hydraulically form the workpiece to the desired shape for subsequent further use.

[0003] A Chinese patent discloses a press for pallet production, with publication number CN220479867U. The article states that "it includes a mounting frame and a forming assembly; the mounting frame: a pressing assembly is installed on the upper side, and a moving assembly is installed inside the mounting frame; the forming assembly: includes a forming groove, a connecting barrel and a connecting frame, a fixing hole is provided in the middle of the upper side of the mounting frame, a forming groove is fixed inside the fixing hole, a sliding hole is provided at the lower end of the forming groove, a connecting barrel is slidably connected inside the sliding hole, two corresponding connecting frames are fixed at the lower end of the connecting barrel, a sealing assembly is installed inside the connecting barrel, and an injection assembly is installed between the two connecting frames. The materials for pallet production are stored by setting the forming groove, the moving assembly includes a motor, a threaded rod and a limit rod, and a motor is installed on the upper side of the mounting frame, which can very conveniently take out the pressed pallet."

[0004] However, in the actual hydraulic processing process, the workpiece may be broken or even splashed due to the high pressure. The splashing workpiece will cause safety hazards of collision damage to the peripheral equipment of the hydraulic press. It may also cause safety hazards to the surrounding staff, which will lead to inconvenience in its use. Therefore, it is necessary to design an automatic hydraulic press for pallet production. Utility Model Content

[0005] The purpose of the utility model is to provide an automatic hydraulic press for producing pallets, which solves the safety hazard problem in the related art caused by excessive pressure during use, resulting in breakage or splashing.

[0006] The technical solution of the utility model is as follows:

[0007] An automatic hydraulic press for pallet production includes a base; an adjustment component assembled inside the base, the adjustment component can be used to adjust the overall height of the base; a workbench fixedly connected to the middle position of the top end of the base; a vertical rod fixedly connected to the four corners of the top end of the base; a top cover fixedly connected to the top end of the vertical rod; a hydraulic cylinder fixedly connected to the middle position of the top end of the top cover; an upper pressure plate slidably connected to the surface of the vertical rod, the top end of the upper pressure plate is fixedly connected to the output end of the hydraulic cylinder; a protective component assembled around the upper pressure plate, the protective component preventing the workpiece from being broken by force and causing splashing and other safety hazards.

[0008] The protective assembly includes: a protective cover movably connected to the periphery of the upper pressure plate; reserved grooves opened on both sides of the inner wall of the protective cover; a sliding rod fixedly connected to the inner wall of the reserved groove; a sliding block slidably connected to the surface of the sliding rod; a fixed spring wrapped around the surface of the sliding rod, the two ends of the fixed spring being fixedly connected to the top wall of the reserved groove and the bottom end of the sliding block respectively; and a connecting plate fixedly connected to one side of the sliding block.

[0009] Preferably, a fixing component is provided on one side of the top of the connecting plate, and the fixing component is used to realize the installation and fixation between the connecting plate and the upper pressure plate. The fixing component includes: a fixing bolt movably connected to one side of the top of the connecting plate; bolt holes are opened on both sides of the top of the upper pressure plate, and a threaded matching structure is formed between the inside of the bolt hole and the lower end of the fixing bolt surface.

[0010] Preferably, friction lines are provided at equal angles on the upper end of the surface of the fixing bolt, and the friction lines are used to increase the anti-slip stability of the rotation between the fingers of the staff and the nut on the upper end of the fixing bolt.

[0011] Preferably, the height of the protective cover is greater than the height of the workbench, and the shape of the protective cover in a top view is a Chinese umbilical cord shape.

[0012] Preferably, the cross-section of the connecting plate is in an inverted L-shape, and the lower end of one side of the connecting plate and one side of the sliding block are welded together to form an integrated structure.

[0013] Preferably, a sliding structure is formed between the sliding block and the inside of the reserved groove, and the shape of the reserved groove and the sliding block in a top view is convex.

[0014] Preferably, the adjustment assembly includes: a fixing groove provided inside the base; a threaded rod rotatably connected to the middle position of the bottom wall in the fixing groove; an adjustment frame threadedly connected to the surface of the threaded rod, the bottom end of the adjustment frame extending to the outside of the fixing groove; a base plate fixedly connected to the bottom end of the adjustment frame; a servo motor fixedly connected to the middle position of the bottom end of the base, the output end of the servo motor fixedly connected to the bottom end of the threaded rod through a coupling.

[0015] Preferably, anti-slip grooves are provided at equal intervals on the bottom end of the bottom plate, and the cross-section of the anti-slip grooves is arc-shaped.

[0016] Preferably, the cross-section of the adjustment frame is in an inverted U shape, and the bottom end of the adjustment frame and the top end of the base plate are welded together to form an integrated structure.

[0017] Preferably, a sliding groove is provided on the inner wall of the fixing groove, and sliding blocks that slide in cooperation with the interior of the sliding groove are fixedly connected to the upper ends of both sides of the adjustment frame.

[0018] Beneficial effects of the utility model:

[0019] 1. Through the protection component set, when the upper pressure plate is lowered, the bottom end of the protective cover will contact the top end of the base, and then the upper pressure plate will continue to descend, which will cause the sliding block to slide and compress the sliding block until the workpiece is hydraulically formed. In this process, the protective cover can be used to shield and protect the periphery of the workbench to avoid the safety hazards caused by excessive force on the workpiece, such as breakage or splashing, thereby improving its safety in use. After the upper pressure plate rises, the elastic force of the fixed spring can be used to restore the protective cover to its original position, which is convenient for the next protection. At the same time, the threaded combination of the fixing bolts and the bolt holes can facilitate the disassembly of the protective component as a whole, thereby facilitating the disassembly and replacement between the upper die and the bottom end of the upper pressure plate.

[0020] 2. Through the setting adjustment component, by starting the servo motor to drive the threaded rod to rotate, the adjustment frame slides and drives the base plate to descend, so that the overall height of the base changes, which is convenient for workers at different heights to work more comfortably and improves its applicability. At the same time, after the base height adjustment is completed, the support rod and other items are placed between the bottom end of the base and the top end of the base plate to further improve the overall pressure-bearing stability after adjustment, avoiding the traditional need to externally hang the entire hydraulic press height and then select different support bases, which makes the overall process complicated. It does not require external hanging equipment to achieve overall height adjustment. At the same time, when some smaller hydraulic pressures are required, there is no need to use support rods for support, which improves its practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0022] Figure 1 This is a front view structural diagram of the utility model;

[0023] Figure 2 This is a schematic diagram of the overall structure of the utility model after the protective components are removed;

[0024] Figure 3 This is a schematic diagram of the exploded cross-section structure of the base of the utility model;

[0025] Figure 4 This is a schematic diagram of the explosion structure of the protection component of the utility model;

[0026] Figure 5 For the utility model Figure 4 Enlarged structural diagram at point A in the middle.

[0027] In the figure: 1. Hydraulic cylinder; 2. Top cover; 3. Protective assembly; 301. Protective cover; 302. Bolt hole; 303. Connecting plate; 304. Reserved slot; 305. Slide rod; 306. Sliding block; 307. Fixed spring; 308. Fixed bolt; 309. Friction pattern; 4. Vertical rod; 5. Base; 6. Adjustment assembly; 601. Anti-slip pattern; 602. Bottom plate; 603. Adjustment frame; 604. Slide slot; 605. Fixed slot; 606. Servo motor; 607. Threaded rod; 608. Slider; 7. Workbench; 8. Upper pressure plate. DETAILED DESCRIPTION

[0028] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] Example 1

[0030] The preferred embodiment of the automatic hydraulic press for pallet production provided by the present invention is as follows: Figures 1 to 5 As shown: an automatic hydraulic press for pallet production, including a base 5; an adjustment component 6 assembled inside the base 5, the adjustment component 6 can be used to adjust the overall height of the base 5; a workbench 7 fixedly connected to the middle position of the top of the base 5; a vertical rod 4 fixedly connected to the four corners of the top of the base 5; a top cover 2 fixedly connected to the top of the vertical rod 4; a hydraulic cylinder 1 fixedly connected to the middle position of the top of the top cover 2; an upper pressure plate 8 slidably connected to the surface of the vertical rod 4, the top of the upper pressure plate 8 is fixedly connected to the output end of the hydraulic cylinder 1; a protective component 3 assembled around the upper pressure plate 8, the protective component 3 prevents the workpiece from being broken by force and causing splashing and other safety hazards.

[0031] The protective component 3 includes: a protective cover 301 movably connected to the periphery of the upper pressure plate 8; reserved grooves 304 opened on both sides of the inner wall of the protective cover 301; a sliding rod 305 fixedly connected to the inner wall of the reserved groove 304; a sliding block 306 slidably connected to the surface of the sliding rod 305; a fixed spring 307 wrapped around the surface of the sliding rod 305, and the two ends of the fixed spring 307 are respectively fixedly connected to the top wall of the reserved groove 304 and the bottom end of the sliding block 306; and a connecting plate 303 fixedly connected to one side of the sliding block 306.

[0032] It should be noted that some existing automatic hydraulic presses for pallet production still have certain shortcomings in actual use. During the actual hydraulic processing process, the workpiece may be broken or even splashed due to the high pressure. The splashed workpiece may cause collision damage to the peripheral equipment of the hydraulic press or splash to the workers, causing safety hazards and making it inconvenient to use.

[0033] In this embodiment, the overall height of the base 5 is changed by adjusting the assembly 6, so that it can be used for workers of different heights, and items such as support rods can be placed between the bottom end of the base 5 and the top end of the bottom plate 602, further improving the overall pressure-bearing stability after adjustment, avoiding the limitation of the traditional hydraulic press body that needs to be raised as a whole for adjustment. Then, the lower mold and the upper die are fixed to the top end of the workbench 7 and the bottom end of the upper pressing plate 8 respectively, and then the protective cover 301 is inserted into the vertical rod 4 from top to bottom, and the fixing bolts 308 and the threads inside the bolt holes 302 are used to achieve a firm installation between the connecting plate 303 and the upper pressing plate 8, and then the workpiece is placed on the lower mold. Restart the hydraulic cylinder 1 to make the upper pressure plate 8 descend and the upper die slide down to perform hydraulic forming on the workpiece. At the same time, during the descending process of the upper pressure plate 8, the bottom end of the protective cover 301 will contact the top of the base 5. Then the upper pressure plate 8 continues to descend. The reaction force of the bottom end of the protective cover 301 contacting the top of the base 5 will cause the sliding block 306 to slide on the surface of the slide rod 305 and compress the sliding block 306. Then, during the entire hydraulic process, the protective cover 301 can be used to shield and protect the periphery of the workbench 7 to avoid safety hazards caused by excessive force on the workpiece, such as breakage or splashing. After the upper pressure plate 8 rises, the elastic force of the fixed spring 307 can be used to restore the protective cover 301 to its original position.

[0034] In a further preferred embodiment of the present invention, a fixing component is provided on one side of the top of the connecting plate 303, and the fixing component is used to realize the installation and fixation between the connecting plate 303 and the upper pressure plate 8. The fixing component includes: a fixing bolt 308 movably connected to one side of the top of the connecting plate 303; bolt holes 302 are opened on both sides of the top of the upper pressure plate 8, and a threaded matching structure is formed between the inside of the bolt hole 302 and the lower end of the surface of the fixing bolt 308.

[0035] In this embodiment, the threaded fit between the fixing bolt 308 and the bolt hole 302 facilitates the overall disassembly of the protective assembly 3, thereby facilitating the disassembly and replacement of the upper die and the bottom end of the upper pressing plate 8.

[0036] In a further preferred embodiment of the present invention, friction lines 309 are provided at equal angles on the upper end of the surface of the fixing bolt 308 , and the friction lines 309 are used to increase the anti-slip stability of the rotation between the operator's fingers and the nut on the upper end of the fixing bolt 308 .

[0037] In a further preferred embodiment of the present invention, the height of the protective cover 301 is greater than the height of the workbench 7, and the shape of the protective cover 301 in a top view is a Chinese-horizontal shape.

[0038] In this embodiment, a relatively high U-shaped protective cover 301 is used to fully shield and protect the workpiece on the lower mold.

[0039] In a further preferred embodiment of the present invention, the cross-section of the connecting plate 303 is in an inverted L-shape, and the lower end of one side of the connecting plate 303 and one side of the sliding block 306 are welded to form an integrated structure.

[0040] In this embodiment, an inverted L-shaped connecting plate 303 is used to facilitate close fixation between the connecting plate 303 and the top end of the upper pressing plate 8 .

[0041] In a further preferred embodiment of the present invention, a sliding structure is formed between the sliding block 306 and the inside of the reserved groove 304 , and the shape of the reserved groove 304 and the sliding block 306 in a top view is convex.

[0042] In this embodiment, the convex reserved groove 304 and the sliding block 306 are used to improve the stability of the sliding block 306 sliding up and down.

[0043] Example 2

[0044] On the basis of Example 1, the preferred embodiment of the automatic hydraulic press for pallet production provided by the present invention is as follows: Figures 1 to 5 As shown, the adjustment component 6 includes: a fixing groove 605 opened inside the base 5; a threaded rod 607 rotatably connected to the middle position of the bottom wall of the fixing groove 605; an adjustment frame 603 threadedly connected to the surface of the threaded rod 607, and the bottom end of the adjustment frame 603 extends to the outside of the fixing groove 605; a base plate 602 fixedly connected to the bottom end of the adjustment frame 603; a servo motor 606 fixedly connected to the middle position of the bottom end of the base 5, and the output end of the servo motor 606 is fixedly connected to the bottom end of the threaded rod 607 through a coupling.

[0045] In this embodiment, the servo motor 606 is started to drive the threaded rod 607 to rotate, and the threaded rod 607 and the adjustment frame 603 are matched with each other to make the adjustment frame 603 slide and drive the bottom plate 602 to descend, so that the overall height of the base 5 changes, which makes it easier for workers at different heights to work more comfortably. At the same time, after the height adjustment of the base 5 is completed, the support rod and other items are padded between the bottom end of the base 5 and the top end of the bottom plate 602 to further improve the overall pressure-bearing stability after adjustment, avoiding the inconvenience of having to hang the entire hydraulic press externally and then pad the height.

[0046] In a further preferred embodiment of the present invention, anti-slip grooves 601 are provided at equal intervals on the bottom end of the bottom plate 602 , and the cross-section of the anti-slip grooves 601 is arc-shaped.

[0047] In this embodiment, the anti-skid grooves 601 with equal intervals are used to increase the anti-skid stability between the bottom end of the bottom plate 602 and the ground.

[0048] In a further preferred embodiment of the present invention, the cross-section of the adjustment frame 603 is in an inverted U-shape, and the bottom end of the adjustment frame 603 and the top end of the bottom plate 602 are welded together to form an integrated structure.

[0049] In this embodiment, the adjustment frame 603 and the bottom plate 602 are welded to improve the mechanical strength of the connection between the two.

[0050] In a further preferred embodiment of the present invention, a sliding groove 604 is provided on the inner wall of the fixing groove 605 , and sliders 608 that slide in cooperation with the interior of the sliding groove 604 are fixedly connected to the upper ends of both sides of the adjustment frame 603 .

[0051] In this embodiment, the sliding of the slider 608 in the sliding groove 604 is utilized to improve the stability of the upward and downward sliding of the adjustment frame 603 .

[0052] In summary, the protective component 3 is used to shield and protect the periphery of the workbench 7 to avoid safety hazards caused by excessive force on the workpiece, such as breakage or splashing, thereby improving its safety in use. The adjustment component 6 is used to change the overall height of the base 5, making it more comfortable for workers of different heights to work.

[0053] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An automatic hydraulic press for pallet production, characterized in that: Comprising: Base (5); Adjusting component (6) assembled inside the base (5), and the adjusting component (6) can be used to adjust the overall height of the base (5); Workbench (7) fixedly connected to the middle position at the top end of the base (5); Vertical rods (4) fixedly connected to the four corners at the top end of the base (5); Top cover (2) fixedly connected to the top ends of the vertical rods (4); Hydraulic cylinder (1) fixedly connected to the middle position at the top end of the top cover (2); Upper pressing plate (8) slidably connected to the surface of the vertical rod (4), and the top end of the upper pressing plate (8) is fixedly connected to the output end of the hydraulic cylinder (1); Protective component (3) assembled around the upper pressing plate (8), and the protective component (3) avoids potential safety hazards caused by the workpiece being broken by force and splashing; The protective component (3) includes: Protective cover (301) movably connected around the upper pressing plate (8); Reserved grooves (304) opened on both sides of the inner wall of the protective cover (301); Slide rods (305) fixedly connected to the inner walls of the reserved grooves (304); Slider blocks (306) slidably connected to the surfaces of the slide rods (305); Fixed springs (307) wound around the surfaces of the slide rods (305), and both ends of the fixed springs (307) are fixedly connected to the inner top wall of the reserved groove (304) and the bottom end of the slider block (306) respectively; Connecting plate (303) fixedly connected to one side of the slider block (306).

2. The automatic hydraulic press for pallet production according to claim 1, characterized in that: One side of the top end of the connecting plate (303) is provided with a fixing component, and the fixing component is used to install and fix the connecting plate (303) and the upper pressing plate (8), and the fixing component includes: Fixed bolt (308) movably connected to one side of the top end of the connecting plate (303); Bolt holes (302) opened on both sides of the top end of the upper pressing plate (8), and a threaded fit structure is formed between the inside of the bolt holes (302) and the lower end surface of the fixed bolt (308).

3. The automatic hydraulic press for pallet production according to claim 2, characterized in that: Anti-slip lines (309) are equiangularly opened on the upper end surface of the fixed bolt (308), and the anti-slip lines (309) are used to increase the anti-slip stability of the rotation of the nut at the upper end of the fixed bolt (308) by the fingers of the staff.

4. The automatic hydraulic press for pallet production according to claim 1, characterized in that: The height of the protective cover (301) is greater than the height of the workbench (7), and the shape of the top view of the protective cover (301) is a double-square.

5. The automatic hydraulic press for pallet production according to claim 1, characterized in that: The cross-sectional shape of the connecting plate (303) is an inverted L shape, and an integrally welded structure is formed between the lower end of one side of the connecting plate (303) and one side of the slider block (306).

6. The automatic hydraulic press for pallet production according to claim 1, characterized in that: A sliding structure is formed between the slider block (306) and the inside of the reserved groove (304), and the shapes of the top views of the reserved groove (304) and the slider block (306) are convex.

7. The automatic hydraulic press for pallet production according to claim 1, characterized in that: The adjusting component (6) includes: Fixed groove (605) opened inside the base (5); Threaded rod (607) rotatably connected to the middle position of the inner bottom wall of the fixed groove (605); Adjusting frame (603) threadedly connected to the surface of the threaded rod (607), and the bottom end of the adjusting frame (603) extends to the outside of the fixed groove (605); A bottom plate (602) fixedly connected to the bottom end of the adjustment frame (603); A servo motor (606) is fixedly connected to the middle position of the bottom end of the base (5), and the output end of the servo motor (606) is fixedly connected to the bottom end of the threaded rod (607) via a coupling.

8. The automatic hydraulic press for pallet production according to claim 7, characterized in that: The bottom end of the bottom plate (602) is provided with anti-slip grooves (601) at equal intervals, and the cross-section of the anti-slip grooves (601) is in the shape of an arc.

9. The automatic hydraulic press for pallet production according to claim 7, characterized in that: The cross-section of the adjustment frame (603) is in an inverted U-shape, and the bottom end of the adjustment frame (603) and the top end of the bottom plate (602) form a welded integrated structure.

10. The automatic hydraulic press for pallet production according to claim 7, characterized in that: A sliding groove (604) is provided on the inner wall of the fixing groove (605), and sliding blocks (608) that are slidably matched with the inside of the sliding groove (604) are fixedly connected to the upper ends of both sides of the adjustment frame (603).

Citation Information

Patent Citations

  • Forming press for tray production

    CN220479867U