Hydraulic bending die

Through the design of hydraulic bending molds, the problems of difficulty in angle adjustment and low efficiency in the bending method of traditional U-shaped round steel are solved, and the rapid forming and automatic unloading of multiple round steels are realized, which improves production efficiency.

CN223222309UActive Publication Date: 2025-08-15ZHE JIANG SHENG DA JIANG DONG TIE TA YOU XIAN GONG SI
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Patent Information

Application Number
CN202422282674.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-19
Publication Date
2025-08-15
Estimated Expiration
2034-09-19

AI Technical Summary

Technical Problem

In the traditional U-shaped round steel bending method, it requires manual angle adjustment multiple times to achieve the expected effect, which is difficult to form in one go, and is inefficient, especially in large-scale production.

Method used

The hydraulic bending mold is used to push the mold rod and the upper mold downward through the hydraulic cylinder, combining the moving snap group and scale line to achieve rapid molding of multiple round steels, and adjust the number of round steels through the threaded rod to meet the requirements of different number of pieces and automatically unload the material.

Benefits of technology

The simultaneous forming of multiple round steels is achieved, which improves production efficiency, reduces the number of manual adjustments, meets different quantity requirements, and realizes automatic unloading.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of bending dies, in particular to a hydraulic bending die which comprises a bottom plate, a rear baffle is fixedly connected to the top end of the bottom plate, a die assembly used for rapid forming of U-shaped round steel is arranged on one side of the rear baffle, the die assembly comprises a lower die fixedly installed at the top end of the bottom plate, and a forming opening is formed in the lower die. Round steel for forming is placed at the top end of the lower die, and an upper die is arranged at the top end of the lower die. By arranging the die assembly, the hydraulic cylinder can be started to push the die rod at the bottom end and the upper die to move downwards, so that the round steel placed at the top end of the lower die is pressed and formed, the U-shaped round steel is formed under the matching action of the upper die and the forming opening, and the whole process is formed at one time; a worker does not need to repeatedly adjust the bending angle, the number of the round steel needing to be formed can be determined by rotating the threaded rod to adjust the distance between the movable block and the rear baffle, the bending requirements of the round steel of different numbers are met, and efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of bending dies, in particular to a hydraulic bending die. Background Art

[0002] Bending dies, also known as bending dies, are stamping tools used to form metal sheets, profiles, bars or pipes into parts of the required shape according to the curvature or angle required by the design. Such dies are widely used in industrial production, especially in automobile manufacturing, aerospace, construction engineering, home appliance manufacturing and other fields.

[0003] In the traditional U-shaped round steel bending method, a flame gas cutting gun is generally used to burn the round steel to soften it at high temperature, and then the round steel is manually bent through an angle template and hammered to achieve the bending. However, it is not easy to control the bending angle when manually bending, and repeated adjustments are required to achieve the desired angle effect. It is difficult to form it in one go. Moreover, this method of bending can only produce one piece at a time. It is very troublesome to operate for large quantities of round steel and the efficiency is extremely low.

[0004] Therefore, a hydraulic bending die is proposed. Utility Model Content

[0005] The purpose of the present utility model is to provide a hydraulic bending die to solve the problem raised in the above background technology that in the traditional U-shaped round steel bending method, a flame gas cutting gun is generally used to burn the round steel to soften the round steel at high temperature, and then the round steel is manually bent by an angle template and hammered to achieve bending. However, it is not easy to control the bending angle when manually bending, and it requires repeated adjustments to achieve the expected angle effect, which is difficult to form in one time. Moreover, this bending method can only produce one piece at a time, which is very troublesome to operate for large quantities of round steel and has extremely low efficiency.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a hydraulic bending mold, comprising a base plate, the top of the base plate is fixedly connected to a rear baffle, one side of the rear baffle is provided with a mold assembly for rapid forming of U-shaped round steel, the mold assembly comprises a lower mold fixedly mounted on the top of the base plate, a forming opening is provided on the lower mold, round steel for forming is placed on the top of the lower mold, an upper mold is provided on the top of the lower mold, and also includes a movable buckle group provided on the lower mold for determining the number of formed round steels.

[0007] Preferably, the rear baffle is in close contact with the lower mold, and scale lines are provided on the rear baffle.

[0008] Preferably, the movable buckle group includes a limiting groove and a movable block, the limiting groove is provided on the lower mold, the movable block is slidably connected in the limiting groove, and the movable block is adapted to the limiting groove.

[0009] Preferably, a threaded rod is threadedly connected to the movable block, and the threaded rod is rotatably connected to the lower mold and the rear baffle. The end of the threaded rod is fixedly connected to a rotating block, and an anti-slip rubber pad is provided on the rotating block.

[0010] Preferably, a bracket plate is fixedly connected to the base plate, and a hydraulic cylinder is fixedly installed on the bracket plate, and a connecting plate is fixedly connected to the push rod of the hydraulic cylinder.

[0011] Preferably, the connecting plate drives the bottom end to be fixedly connected to a mold rod, and the upper mold is fixedly connected to the mold rod, and a reinforcing plate is fixedly connected between the connecting plate and the mold rod.

[0012] Preferably, an opening is provided in the lower mold, and the opening is communicated with the molding port.

[0013] Preferably, a discharge rack is provided on the bottom plate, a plurality of conveying rods are provided on the discharge rack, and a driving member for rotating the conveying rods is provided in the discharge rack.

[0014] Beneficial effects of the utility model:

[0015] The utility model sets a mold assembly so that the hydraulic cylinder can be started to push the mold rod at the bottom and the upper mold to move downward, thereby exerting pressure on the round steel placed on the top of the lower mold to form the round steel into a U-shaped round steel under the cooperation of the upper mold and the forming mouth. The whole process is formed in one time, and the staff does not need to repeatedly adjust the bending angle.

[0016] By rotating the threaded rod to adjust the distance between the moving block and the rear baffle, the number of round steel bars required for forming can be determined, meeting the bending requirements of round steel bars of different numbers and improving efficiency. The U-shaped round steel bars pressed down to the opening can be automatically dumped, thereby achieving the purpose of automatic unloading under the cooperation of the unloading rack and the conveying rod. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only for the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0018] Figure 1 This is a schematic diagram of the overall structure of a hydraulic bending die according to an embodiment of the present utility model;

[0019] Figure 2 This is a schematic diagram of the upper mold structure of a hydraulic bending mold according to an embodiment of the present utility model;

[0020] Figure 3A hydraulic bending die according to the embodiment of the present invention Figure 2 A in the middle is an enlarged structural diagram;

[0021] Figure 4 This is a schematic diagram of the upper mold downward pressing structure of a hydraulic bending mold in an embodiment of the utility model.

[0022] The markings in the figure are: 1. Base plate; 2. Rear baffle; 3. Lower mold; 4. Forming mouth; 5. Round steel; 6. Upper mold; 7. Scale line; 8. Limit groove; 9. Moving block; 10. Threaded rod; 11. Rotating block; 12. Support plate; 13. Hydraulic cylinder; 14. Connecting plate; 15. Mold rod; 16. Reinforcement plate; 17. Opening; 18. Unloading rack; 19. Conveyor rod. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments.

[0024] It should be noted that, unless otherwise defined, the technical or scientific terms used in this utility model should have the usual meanings understood by people with ordinary skills in the field to which this utility model belongs. The "first", "second" and similar words used in this utility model do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative position relationships. When the absolute position of the object being described changes, the relative position relationship may also change accordingly.

[0025] like Figures 1 to 4 As shown, a specific embodiment of the utility model provides a hydraulic bending mold, including a base plate 1, the top of the base plate 1 is fixedly connected to a rear baffle 2, and one side of the rear baffle 2 is provided with a mold assembly for rapid forming of U-shaped round steel. By setting the mold assembly, the U-shaped round steel can be quickly formed, so there is no need for the staff to repeatedly adjust the bending angle, and multiple steels can be formed at the same time, thereby improving efficiency. The mold assembly includes a lower mold 3 fixedly mounted on the top of the base plate 1, a forming port 4 is provided on the lower mold 3, a round steel 5 for forming is placed on the top of the lower mold 3, an upper mold 6 is provided on the top of the lower mold 3, and also includes a movable buckle group provided on the lower mold 3 for determining the number of formed round steels 5. By setting the movable buckle group, the number of round steels 5 to be formed can be determined when forming, thereby meeting the bending requirements of round steels 5 with different numbers.

[0026] like Figures 1 to 4 As shown, specifically, the rear baffle 2 is in close contact with the lower mold 3, and a scale line 7 is provided on the rear baffle 2. When the round steel 5 is bent, multiple round steels 5 are placed on the top of the lower mold 3. The placement position of the round steel 5 is adjusted by reference to the scale line 7. The movable buckle group includes a limit groove 8 and a movable block 9. The limit groove 8 is provided on the lower mold 3. The movable block 9 is slidably connected to the limit groove 8, and the movable block 9 is adapted to the limit groove 8. A threaded rod 10 is threadedly connected to the movable block 9, and the threaded rod 10 is rotatably connected to the lower mold 3 and the rear baffle 2. The threaded rod The end of 10 is fixedly connected with a rotating block 11, and the rotating block 11 is provided with an anti-slip rubber pad. The setting of the anti-slip rubber pad can increase friction so that the staff can better rotate the rotating block 11, and the rotating rotating block 11 drives the threaded rod 10 to rotate, so that the rotation of the threaded rod 10 drives the moving block 9 to move in the limiting groove 8, and then the movement of the moving block 9 can adjust the distance between it and the rear baffle 2. The number of round steels 5 to be formed at one time can be met according to the adjustment of the distance, so that the round steels 5 to be formed at one time are at the top of the lower mold 3 and are located between the moving block 9 and the rear baffle 2.

[0027] like Figures 1 to 4As shown, specifically, the bottom plate 1 is fixedly connected with a support plate 12, and a hydraulic cylinder 13 is fixedly installed on the support plate 12, and a connecting plate 14 is fixedly connected to the push rod of the hydraulic cylinder 13, and the connecting plate 14 drives the bottom end to be fixedly connected to the mold rod 15, and the upper mold 6 is fixedly connected to the mold rod 15, and a reinforcing plate 16 is fixedly connected between the connecting plate 14 and the mold rod 15. After the round steel 5 to be formed is placed, the hydraulic cylinder 13 is started to push the connecting plate 14 at the bottom end to make the mold rod 15 move downward, and the mold rod 15 moves downward to push the upper mold 6 at the bottom end to move downward and gradually approach the round steel 5 at the top of the lower mold 3. Under the pressure of the upper mold 6, the round steel 5 gradually sinks into the forming port 4, and in the process of the gradual downward movement of the upper mold 6, the round steel 5 is gradually formed into a U-shaped round steel. In this process, there is no need for the staff to repeatedly adjust the bending angle. Multiple round steels 5 are formed at one time under the action of the upper mold 6 and the lower mold 3. An opening 17 is provided in the lower mold 3, and the opening 17 is connected to the forming port 4. A discharge rack 18 is provided on the bottom plate 1, and a plurality of conveying rods 19 are provided on the discharge rack 18, and a driving member for rotating the conveying rod 19 is provided in the discharge rack 18. When the round steel 5 is pressed to the bottom end of the lower mold 3 pair after forming, due to the different lateral widths of the upper mold 6 and the mold rod 15, the vertical rods at both ends of the opening of the formed U-shaped round steel cannot clamp and touch the mold rod 15, so that it is difficult to form a supporting force, and then when the mold rod 15 drives the upper mold 6 to move upward and reset, it is convenient for the U-shaped round steel to separate from it. Due to the opening of the opening 17, the detached U-shaped round steel tilts and slides in the opening 17 and contacts the conveying rod 19. Under the action of the driving member, the conveying rod 17 can be rotated in the discharge rack 18, and then the rotating rotating rod 19 can gradually transport the tilted U-shaped round steel, thereby achieving the purpose of unloading the U-shaped round steel in the lower mold 3.

[0028] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples. Within the scope of the present invention, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.

[0029] The present invention is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of protection of the present invention.

Claims

1. A hydraulic bending die, comprising a base plate (1), characterized in that: The top end of the bottom plate (1) is fixedly connected to a rear baffle (2), and a mold assembly for rapid prototyping of U-shaped round steel is provided on one side of the rear baffle (2); The mold assembly comprises a lower mold (3) fixedly mounted on the top of the base plate (1), a molding opening (4) is provided on the lower mold (3), round steel (5) for molding is placed on the top of the lower mold (3), an upper mold (6) is provided on the top of the lower mold (3), and a movable buckle group is provided on the lower mold (3) for determining the number of molded round steels (5).

2. A hydraulic bending die according to claim 1, characterized in that: The rear baffle (2) is in close contact with the lower mold (3), and a scale line (7) is provided on the rear baffle (2).

3. The hydraulic bending die according to claim 1, characterized in that: The movable buckle assembly comprises a limiting groove (8) and a movable block (9), wherein the limiting groove (8) is provided on the lower mold (3), and the movable block (9) is slidably connected in the limiting groove (8), and the movable block (9) is adapted to the limiting groove (8).

4. A hydraulic bending die according to claim 3, characterized in that: The movable block (9) is threadedly connected to a threaded rod (10), and the threaded rod (10) is rotatably connected to the lower mold (3) and the rear baffle (2). The end of the threaded rod (10) is fixedly connected to a rotating block (11), and an anti-slip rubber pad is provided on the rotating block (11).

5. The hydraulic bending die according to claim 1, characterized in that: A bracket plate (12) is fixedly connected to the bottom plate (1), a hydraulic cylinder (13) is fixedly mounted on the bracket plate (12), and a connecting plate (14) is fixedly connected to a push rod of the hydraulic cylinder (13).

6. The hydraulic bending die according to claim 5, characterized in that: The connecting plate (14) drives the bottom end to be fixedly connected to a mold rod (15), and the upper mold (6) is fixedly connected to the mold rod (15). A reinforcing plate (16) is fixedly connected between the connecting plate (14) and the mold rod (15).

7. The hydraulic bending die according to claim 1, characterized in that: An opening (17) is provided in the lower mold (3), and the opening (17) is connected to the molding port (4).

8. The hydraulic bending die according to claim 1, characterized in that: A discharge rack (18) is provided on the bottom plate (1), a plurality of transmission rods (19) are provided on the discharge rack (18), and a driving member for rotating the transmission rods (19) is provided in the discharge rack (18).