Modular casting mold self-adaptive to casting shape

Through the modular casting mold that adapts to the shape of casting, the mold is automatically adjusted to adapt to different casting shapes by using the rotating shaft and servo motor drive, which solves the problem of frequent replacement of existing molds and improves production efficiency.

CN223222410UActive Publication Date: 2025-08-15LUAN DONGKE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422250825.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-08-15
Estimated Expiration
2034-09-13

AI Technical Summary

Technical Problem

Existing modular casting molds cannot adapt to a variety of casting shapes, resulting in frequent mold replacement, increasing costs and time costs, and reducing production efficiency.

Method used

Modular casting molds with adaptive casting shapes are adopted. Through the cooperation of the shaft, lower mold plate and upper mold plate, the shaft is driven by a servo motor to automatically adjust the mold to adapt to different casting shapes, and automatic mold release is achieved by combining electric push rods and top columns.

Benefits of technology

It realizes that there is no need to change the mold frequently when the casting shape specifications changes, and improves production efficiency and automation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of casting molds, and discloses a casting shape self-adaptive modular casting mold which comprises a base, a rotating shaft is rotatably connected to the middle of the base, a lower mold disc is fixedly connected to the outer portion of the rotating shaft, a plurality of lower mold grooves are formed in the top of the lower mold disc, a protrusion is arranged at the upper end of the outer portion of the rotating shaft, and the lower mold disc is fixedly connected with the rotating shaft. An upper mold disc is arranged over the lower mold disc, a plurality of upper mold grooves are formed in the bottom side of the upper mold disc, injection holes are formed in the upper mold grooves and penetrate through the outer portion together, a limiting through hole is formed in the middle of the upper mold disc and is in sliding connection with a protrusion, and a top ring is rotationally connected to the periphery of the upper mold disc. And the bottom side of the top ring is fixedly connected with a top column. According to the utility model, through the matching of the rotating shaft, the lower mold disc and the upper mold disc, when the shape and the specification of a cast casting are changed, the adjustment is automatically carried out, the mold does not need to be frequently replaced, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of casting molds, in particular to a modular casting mold which is self-adaptive to the shape of a casting. Background Art

[0002] Casting molds are molds used to solidify molten metal into the desired shape through a specific process. They are widely used in industries such as automotive, aviation, and machinery. Existing modular casting molds can only produce one type of casting. However, real-world production environments often require the production of a variety of products with the same external shape but varying internal shapes and sizes, and product heights. This necessitates frequent mold replacement, resulting in high mold costs, lengthy replacement times, and low production efficiency. Utility Model Content

[0003] In order to make up for the above shortcomings, the utility model provides a modular casting mold that is adaptive to the shape of the casting, aiming to improve the problem in the existing technology that when producing different castings, the mold needs to be frequently replaced, resulting in high expenses, time costs and low efficiency.

[0004] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a modular casting mold that adapts to the shape of the casting, including a base, a rotating shaft in the middle of the base, a lower mold plate fixedly connected to the outside of the rotating shaft, a plurality of lower mold grooves are provided on the top of the lower mold plate, a protrusion is provided on the outer upper end of the rotating shaft, an upper mold plate is provided directly above the lower mold plate, a plurality of upper mold grooves are provided on the bottom side of the upper mold plate, an injection hole is provided inside the upper mold groove and penetrates to the outside, a limiting through hole is provided in the middle of the upper mold plate, and the limiting through hole and the protrusion are slidably connected.

[0005] As a further description of the above technical solution:

[0006] The outer periphery of the upper mold plate is rotatably connected to a top ring, the bottom side of the top ring is fixedly connected to a top column, the bottom end of the top column passes through the base and is slidably connected to the base, and the bottom end of the base is connected to the driving end of the electric push rod.

[0007] As a further description of the above technical solution:

[0008] The bottom end of the rotating shaft is connected to the driving end of the motor.

[0009] As a further description of the above technical solution:

[0010] A pressure plate is provided above the upper mold plate, and sliding rods are passed through the four corners of the pressure plate. The bottom ends of the four sliding rods are fixedly connected to the four corners of the top of the base, and an injection hole 2 is provided on the top of the pressure plate.

[0011] As a further description of the above technical solution:

[0012] The top end of the sliding rod is fixedly connected to a limiting block.

[0013] As a further description of the above technical solution:

[0014] There are two top columns, which are symmetrically arranged.

[0015] The utility model has the following beneficial effects:

[0016] In the utility model, the cooperation of the rotating shaft, the lower die plate and the upper die plate allows automatic adjustment when the shape and specifications of the cast part change, eliminating the need for frequent mold replacement and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A three-dimensional diagram of a modular casting mold with adaptive casting shape proposed in the present invention;

[0018] Figure 2 This is a schematic diagram of the second injection hole of the modular casting mold with adaptive casting shape proposed by the present invention;

[0019] Figure 3 This is a schematic diagram of the upper die plate structure of the modular casting mold that adapts to the shape of the casting proposed by the present invention;

[0020] Figure 4 This is a schematic diagram of the bottom structure of the upper mold plate of the modular casting mold that adapts to the shape of the casting proposed by the present invention;

[0021] Figure 5 This is a schematic diagram of the lower die plate structure of the modular casting mold that adapts to the casting shape proposed by the utility model.

[0022] Legend:

[0023] 1. Base; 2. Rotating shaft; 3. Lower die plate; 4. Lower die groove; 5. Protrusion; 6. Upper die plate; 7. Top ring; 8. Ejector column; 9. Limiting through hole; 10. Upper die groove; 11. Injection hole 1; 12. Press plate; 13. Injection hole 2; 14. Slide rod; 15. Limiting block. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] Reference Figure 1-5 The utility model provides an embodiment: a modular casting mold that adapts to the shape of the casting, including a base 1, a rotating shaft 2 is rotatably connected to the middle part of the base 1, a lower mold plate 3 is fixedly connected to the outside of the rotating shaft 2, a plurality of lower mold grooves 4 are provided on the top of the lower mold plate 3, a protrusion 5 is provided on the outer upper end of the rotating shaft 2, an upper mold plate 6 is provided just above the lower mold plate 3, a plurality of upper mold grooves 10 are provided on the bottom side of the upper mold plate 6, an injection hole 11 is provided inside the upper mold groove 10 and passes through to the outside, a limiting through hole 9 is provided in the middle part of the upper mold plate 6, and the limiting through hole 9 is slidably connected to the protrusion 5. The outer periphery of the upper mold plate 6 is rotatably connected to a top ring 7, the bottom side of the top ring 7 is fixedly connected to a top column 8, the bottom end of the top column 8 passes through the base 1 and is slidably connected to the base 1, and the bottom end of the base 1 is connected to the driving end of the electric push rod to realize automatic demoulding. The servo motor drives the rotating shaft 2 to rotate, so that the rotating shaft 2 drives the lower mold plate 3 and the upper mold plate 6 to rotate accordingly until the injection hole 11 at the corresponding position is aligned with the injection hole 2 13, and the molten metal is poured into the closed space composed of the upper mold groove 10 and the lower mold groove 4 through the injection hole 2 13 and the injection hole 1 11 in sequence, and then cooled and fixed into shape. Then the electric push rod pushes the push column 8 to move upward, and the push column 8 pushes the upper mold plate 6 and the pressure plate 12 to move upward at the same time through the top ring 7 to achieve demoulding. Then the push column 8 moves downward, and the pressure plate 12 and the upper mold plate 6 fall down, and the limiting through hole 9 is sleeved on the protrusion 5. When it is necessary to adapt to another set of casting models, the servo motor drives the rotating shaft 2 to rotate, and then drives the lower mold plate 3 and the upper mold plate 6 to rotate simultaneously, so that the injection hole 11 of the mold that meets the production requirements is aligned with the injection hole 2 13, and then repeats the above action to complete the casting of another casting. When the shape and specifications of the cast casting change, it is automatically adjusted, without the need to frequently change the mold, thereby improving production efficiency.

[0026] The bottom end of the rotating shaft 2 is connected to the driving end of the motor, which is a servo motor. It accurately controls the rotation angle of the rotating shaft 2 and automatically adjusts to different molds to achieve production.

[0027] A pressure plate 12 is provided above the upper mold plate 6. The pressure plate 12 has the function of sealing and pressurizing the upper mold plate 6. Slide rods 14 are passed through the four corners of the pressure plate 12 to guide the movement direction of the pressure plate 12. The bottom ends of the four slide rods 14 are fixedly connected to the four corners of the top of the base 1. An injection hole 2 13 is provided on the top of the pressure plate 12, and the molten metal liquid is poured through the injection hole 2 13.

[0028] The top end of the slide rod 14 is fixedly connected to a limit block 15 , which has a limiting function to prevent the pressing plate 12 from slipping.

[0029] There are two top pillars 8, which are symmetrically arranged, making the demoulding process more stable.

[0030] Working principle: First, the servo motor drives the rotating shaft 2 to rotate, so that the rotating shaft 2 drives the lower die plate 3 and the upper die plate 6 to rotate, until the injection hole 11 and the injection hole 2 13 at the corresponding position are aligned, and the molten metal is poured into the closed space composed of the upper die groove 10 and the lower die groove 4 through the injection hole 2 13 and the injection hole 1 11 in sequence, and then cooled and fixed into shape, and then the electric push rod pushes the top column 8 to move upward, and the top column 8 pushes the upper die plate 6 and the pressure plate 12 upward at the same time through the top ring 7 to realize demoulding, and then The top column 8 moves downward, and the pressure plate 12 and the upper mold plate 6 follow and fall, and the limit through hole 9 is sleeved on the protrusion 5. When it is necessary to adapt to another set of casting models, the servo motor drives the rotating shaft 2 to rotate, and then drives the lower mold plate 3 and the upper mold plate 6 to rotate at the same time, so that the injection hole 11 and the injection hole 2 13 of the mold that meets the production needs are aligned, and then repeat the above action to complete the casting of another casting. When the shape and specifications of the cast casting change, it is automatically adjusted without the need to frequently replace the mold, thereby improving production efficiency.

[0031] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A modular casting mold that adapts to the shape of a casting, comprising a base (1), characterized in that: The middle part of the base (1) is rotatably connected to a rotating shaft (2), the outside of the rotating shaft (2) is fixedly connected to a lower mold plate (3), the top of the lower mold plate (3) is provided with a plurality of lower mold grooves (4), the outer upper end of the rotating shaft (2) is provided with a protrusion (5), an upper mold plate (6) is provided just above the lower mold plate (3), the bottom side of the upper mold plate (6) is provided with a plurality of upper mold grooves (10), the interior of the upper mold groove (10) is provided with an injection hole (11) and passes through to the outside, the middle part of the upper mold plate (6) is provided with a limiting through hole (9), and the limiting through hole (9) is slidably connected to the protrusion (5).

2. The modular casting mold according to claim 1, wherein: The outer periphery of the upper die plate (6) is rotatably connected to a top ring (7), the bottom side of the top ring (7) is fixedly connected to a top column (8), the bottom end of the top column (8) passes through the base (1) and is slidably connected to the base (1), and the bottom end of the base (1) is connected to the driving end of the electric push rod.

3. The modular casting mold according to claim 1, wherein: The bottom end of the rotating shaft (2) is connected to the driving end of the motor.

4. The modular casting mold according to claim 1, wherein: A pressure plate (12) is provided above the upper mold plate (6), and sliding rods (14) are passed through the four corners of the pressure plate (12). The bottom ends of the four sliding rods (14) are fixedly connected to the four corners of the top of the base (1), and an injection hole 2 (13) is provided on the top of the pressure plate (12).

5. The modular casting mold according to claim 4, wherein: The top end of the slide rod (14) is fixedly connected to a limiting block (15).

6. The modular casting mold with adaptive casting shape according to claim 2, characterized in that: There are two top pillars (8) which are symmetrically arranged.