Liquid discharging device for aluminum ingot casting
Through the combined design of support base plate, buffer box, aluminum liquid tank, support column, rotor and conflict, the existing liquid output device for casting of aluminum ingots is solved, the uniformity and stability of aluminum liquid flow is achieved, and the production efficiency and product quality consistency are improved.
Patent Information
- Application Number
- CN202421469526.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-06-26
AI Technical Summary
The existing liquid discharge device for aluminum ingot casting is complicated to operate on the adjustment plate and it is difficult to achieve precise synchronous control, which affects the production efficiency and the quality consistency of the cast products.
The structural design includes support base plate, buffer box, aluminum liquid tank, support column, rotor, auxiliary plate and resistor. Through the cooperation of rotor and resistor, the position of auxiliary plates on both sides can be synchronized and fixed, simplified operating steps, and improved adjustment accuracy and flow stability.
It realizes the uniformity and stability of liquid aluminum flow, simplifies operation steps, improves the convenience and safety of use, and promotes the smoothness and efficiency of the production process.
Smart Images

Figure CN223222452U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of liquid discharge devices, and in particular relates to a liquid discharge device for aluminum ingot casting. Background Art
[0002] The conventional nonferrous metal processing process involves smelting the raw materials, alloying them, purifying them, and finally casting them into ingots. After smelting, the molten aluminum is poured into a liquid storage chamber. From there, it is dispensed through a nozzle into aluminum ingot molds arranged sequentially on a conveyor track for casting.
[0003] Chinese patent application number CN202120665457.X discloses a liquid discharge device for aluminum ingot casting, which relates to the technical field of aluminum ingot casting equipment. A buffer tank is provided at the bottom of the aluminum molten tank outlet, which is supported and fixed by a support base. Two outlets are spaced apart on the bottom plate of the aluminum molten tank. A first slot is provided in the middle of the bottom plate, the other end of the first slot is enclosed in the middle of the bottom plate, and a second slot is provided in the side of the bottom plate. The width of the outlet is adjusted by an adjustment plate, which includes a first adjustment plate and a second adjustment plate, which are respectively positioned in the first and second slots. A push block is connected to the bottom of the adjustment plate. A drain plate is connected to the bottom of one side of the outlet, and the drain plate is connected to the bottom of one end of the adjustment plate. The advantages of this utility model are: the width of the aluminum molten tank outlet is adjustable, and the aluminum molten flow rate can be adjusted; the aluminum molten liquid is guided into the buffer tank by the drain plate, preventing aluminum molten liquid from splashing; and the buffer tank can be fixed and aligned with the bottom of the outlet, preventing aluminum molten liquid from losing, thus saving costs.
[0004] However, in actual use, the above-mentioned device adopts an adjustment plate to adjust the space size inside the buffer box, thereby affecting the flow rate and temperature distribution of the aluminum liquid, which is one of the key factors in controlling the casting quality. However, the operation of the adjustment plate often requires manual adjustment of each side separately, which is not only cumbersome to operate, but also difficult to achieve precise synchronous control, which to a certain extent limits the production efficiency and the quality consistency of the cast products.
[0005] In view of this, the present utility model is proposed. Utility Model Content
[0006] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a liquid discharge device for aluminum ingot casting.
[0007] In order to solve the above technical problems, the basic concept of the technical solution adopted by the present invention is:
[0008] A liquid discharge device for casting aluminum ingots includes a casting part and a support part, the casting part includes a supporting base plate, a buffer box and an aluminum liquid tank, the buffer box is symmetrically arranged on the outside of the supporting base plate, and the aluminum liquid tank is arranged on the outside of the buffer box, the support part includes a support column, a rotating drum, an auxiliary plate and a resistor, the support column is arranged between the supporting base plate and the aluminum liquid tank, the rotating drum is arranged on the outside of the support column, the auxiliary plates are symmetrically arranged on both sides of the rotating drum, the resistor is arranged on one side of the supporting base plate, and the resistor is arranged on one side of the support column.
[0009] Optionally, a buffer groove is provided on the outside of the buffer box, and a resistance plate is provided on the outside of the buffer box that penetrates into the inside of the buffer groove. The resistance plate is "L"-shaped. When in use, the buffer groove serves as an auxiliary buffer.
[0010] Optionally, an outlet is provided on a side of the aluminum liquid tank close to the buffer tank, and an aluminum liquid inlet is also provided on the outside of the aluminum liquid tank to play an auxiliary role.
[0011] Optionally, an adjustment wheel is provided on the outside of one end of the rotating drum, and sockets are evenly opened on the outside of the adjusting wheel. An auxiliary wheel is provided on the outside of the rotating drum. When in use, the rotation of the adjusting wheel can be manually controlled to drive the rotation of the auxiliary wheel.
[0012] Optionally, the auxiliary plate is inserted into the interior of the buffer box, and a sliding rod engaged with the adjusting wheel is provided on the outside of the auxiliary plate. A movable slide rail slidably connected to the sliding rod is provided on one side of the aluminum liquid tank, so that the internal space of the buffer box can be adjusted, which is convenient for subsequent use.
[0013] Optionally, the resistor includes an elastic box and a movable rod, the elastic box is fixedly connected to the supporting base plate, the movable rod is arranged to pass through the elastic box, the elastic box is located inside the resistor and an elastic plate is arranged, a spring is arranged between the elastic plate and the supporting base plate, a manual pressure plate is provided at the other end of the movable rod, an insertion rod is provided on the outside of the manual pressure plate, the insertion rod is in contact with the auxiliary wheel, and the insertion rod is separated from the adjusting wheel by the contacting manual pressure plate. At this time, the rotation of the adjusting wheel can be conveniently controlled, which is convenient for users to use.
[0014] After adopting the above technical solution, the present invention has the following beneficial effects compared with the prior art. Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described below at the same time:
[0015] The use of the rotating drum of the utility model allows the operator to adjust the position of the contact plates on both sides at one time, ensuring the synchronization of the adjustment of the internal space of the buffer box, avoiding the spatial asymmetry problem caused by separate adjustment, thereby improving the uniformity and stability of the flow of molten aluminum. Through the added contactor device, the rotating drum can be effectively fixed after being adjusted to the predetermined position, which not only ensures the stability of the position of the contact plate, but also simplifies the user's operating steps, reduces the difficulty of operation, and improves the convenience and safety of use. This design directly promotes the smoothness of the production process and improves efficiency by reducing adjustment time and improving adjustment accuracy.
[0016] The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The drawings described below are only some embodiments. A person skilled in the art can derive other drawings based on these drawings without inventive effort. In the drawings:
[0018] Figure 1 This is a schematic diagram of the structure of the liquid discharge device for aluminum ingot casting;
[0019] Figure 2 This is a schematic diagram of the structure of the liquid discharge device for aluminum ingot casting without the aluminum liquid tank;
[0020] Figure 3 Schematic diagram of the local structure of the resistor;
[0021] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0022] 1. Casting parts; 101. Support base plate; 102. Buffer box; 1021. Buffer trough; 1022. Contact plate; 103. Aluminum liquid tank; 2. Support parts; 201. Support column; 202. Rotating drum; 2021. Adjusting wheel; 2022. Auxiliary wheel; 203. Moving slide rail; 204. Auxiliary plate; 2041. Slide rod; 205. Contactor; 2051. Elastic box; 2052. Movable rod; 2053. Elastic plate; 2054. Manual pressure plate; 2055. Insert rod; 206. Spring.
[0023] It should be noted that these drawings and textual descriptions are not intended to limit the conceptual scope of the present invention in any way, but rather to illustrate the concept of the present invention for those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION
[0024] The present invention will now be described in further detail with reference to the accompanying drawings.
[0025] See also Figure 1-3As shown, in this embodiment, a liquid discharge device for aluminum ingot casting is provided, including a casting part 1 and a support part 2, the casting part 1 includes a supporting base plate 101, a buffer box 102 and an aluminum liquid tank 103, the buffer box 102 is symmetrically arranged on the outside of the supporting base plate 101, and the aluminum liquid tank 103 is arranged on the outside of the buffer box 102, the support part 2 includes a support column 201, a rotating drum 202, an auxiliary plate 204 and a resistor 205, the support column 201 is arranged between the supporting base plate 101 and the aluminum liquid tank 103, the rotating drum 202 is arranged on the outside of the support column 201, the auxiliary plates 204 are symmetrically arranged on both sides of the rotating drum 202, the resistor 205 is arranged on one side of the supporting base plate 101, and the resistor 205 is arranged on one side of the support column 201.
[0026] The use of the rotating drum 202 of the present invention allows the operator to adjust the positions of the auxiliary plates 204 on both sides at one time, ensuring the synchronization of the internal space adjustment of the buffer box 102, avoiding the spatial asymmetry problem caused by separate adjustment, thereby improving the uniformity and stability of the flow of molten aluminum. Through the added resistor 205 device, the rotating drum 202 can be effectively fixed after being adjusted to the predetermined position, which not only ensures the stability of the position of the auxiliary plates 204, but also simplifies the user's operating steps, reduces the difficulty of operation, and improves the convenience and safety of use. This design directly promotes the smoothness of the production process and improves efficiency by reducing adjustment time and improving adjustment accuracy.
[0027] In this embodiment, a buffer groove 1021 is provided on the outside of the buffer box 102, and a resistance plate 1022 is provided on the outside of the buffer box 102 and penetrates into the inside of the buffer groove 1021. The resistance plate 1022 is "L"-shaped. When in use, the buffer groove 1021 serves as an auxiliary buffering function, and the resistance plate 1022 is rotatably connected to the buffer box 102 to assist liquid circulation.
[0028] In this embodiment, an outlet is provided on one side of the aluminum liquid tank 103 close to the buffer tank 102, and an aluminum liquid inlet is also provided on the outside of the aluminum liquid tank 103. The structure of the aluminum liquid tank 103 is well known in the art and will not be described in this application. Moreover, a sealing connection structure may be provided between the aluminum liquid tank 103 and the buffer tank 102 to play an auxiliary role.
[0029] In this embodiment, an adjusting wheel 2021 is provided on the outside of one end of the rotating drum 202, and sockets are evenly opened on the outside of the adjusting wheel 2021. An auxiliary wheel 2022 is provided on the outside of the rotating drum 202. When in use, the rotation of the adjusting wheel 2021 can be manually controlled to drive the rotation of the auxiliary wheel 2022. At the same time, the rotation of the auxiliary wheel 2022 drives the rotation of the contact plate 1022, which is convenient for use.
[0030] In this embodiment, the auxiliary plate 204 is inserted into the interior of the buffer box 102, and the outside of the auxiliary plate 204 is provided with a slide bar 2041 that engages with the adjusting wheel 2021. One side of the aluminum liquid tank 103 is provided with a movable slide rail 203 that is slidably connected to the slide bar 2041. When in use, the rotation of the auxiliary wheel 2022 is used to adjust the sliding of the control slide bar 2041, thereby driving the movement of the auxiliary plate 204. The auxiliary plate 204 is used to shrink and expand the space inside the buffer box 102, thereby making the internal space of the buffer box 102 adjustable, which is convenient for subsequent use.
[0031] In this embodiment, the resistor 205 includes an elastic box 2051 and a movable rod 2052. The elastic box 2051 is fixedly connected to the supporting base plate 101, and the movable rod 2052 is arranged to pass through the elastic box 2051. The elastic box 2051 is located inside the resistor and is provided with an elastic plate 2053. A spring 206 is provided between the elastic plate 2053 and the supporting base plate 101. A manual pressure plate 2054 is provided at the other end of the movable rod 2052, and an insertion rod 2055 is provided on the outside of the manual pressure plate 2054. The insertion rod 2055 contacts the auxiliary wheel 2022. When in use, the elasticity of the spring 206 can make the insertion rod 2055 contact the adjusting wheel. At the same time, when the insertion rod 2055 needs to be separated, the insertion rod 2055 is separated from the adjusting wheel 2021 by contacting the manual pressure plate 2054. At this time, the rotation of the adjusting wheel 2021 can be conveniently controlled, which is convenient for users to use.
[0032] To sum up, the comparative document has described the use of an adjustment plate to control the space inside the buffer box 102. The present application improves its structure and provides a rotating drum 202 that can simultaneously control the auxiliary plates 204 on both sides, which are equivalent to the adjustment plates of the comparative document. The movement of the auxiliary plates 204 can be controlled at the same time. At the same time, the resistor 205 provided can fix the rotating drum 202, facilitate the fixation of the auxiliary plates 204, and facilitate the use of the user.
[0033] The present invention is not limited to the above-described embodiments. Any structural changes made under the guidance of the present invention should be understood by anyone. Any technical solution that is the same or similar to the present invention falls within the scope of protection of the present invention. The technology, shape, and structure not described in detail in the present invention are all known technologies.
Claims
1. A liquid discharge device for aluminum ingot casting, characterized in that: The invention comprises a casting part (1) and a support part (2), wherein the casting part (1) comprises a support base plate (101), a buffer box (102) and an aluminum liquid tank (103), wherein the buffer box (102) is symmetrically arranged outside the support base plate (101), and the aluminum liquid tank (103) is arranged outside the buffer box (102), and the support part (2) comprises a support column (201), a rotating drum (202), an auxiliary plate (204) and a resist ( 205), the support column (201) is arranged between the support base plate (101) and the aluminum liquid tank (103), the rotating drum (202) is arranged outside the support column (201), the auxiliary plate (204) is symmetrically arranged on both sides of the rotating drum (202), the conflicting device (205) is arranged on one side of the support base plate (101), and the conflicting device (205) is arranged on one side of the support column (201).
2. The liquid discharge device for aluminum ingot casting according to claim 1, characterized in that: A buffer groove (1021) is provided on the outside of the buffer box (102), and a resistance plate (1022) is provided on the outside of the buffer box (102) and penetrates into the inside of the buffer groove (1021), and the resistance plate (1022) is in an "L" shape.
3. The liquid discharge device for aluminum ingot casting according to claim 1, characterized in that: An outlet is provided on one side of the aluminum liquid tank (103) close to the buffer tank (102), and an aluminum liquid inlet is also provided on the outside of the aluminum liquid tank (103).
4. The liquid discharge device for aluminum ingot casting according to claim 2, characterized in that: An adjusting wheel (2021) is provided on the outside of one end of the rotating drum (202), and insertion holes are evenly provided on the outside of the adjusting wheel (2021). An auxiliary wheel (2022) is provided on the outside of the rotating drum (202).
5. The liquid discharge device for aluminum ingot casting according to claim 4, characterized in that: The auxiliary plate (204) is inserted into the interior of the buffer box (102), and a sliding rod (2041) engaged with the regulating wheel (2021) is provided on the outside of the auxiliary plate (204), and a movable slide rail (203) slidably connected to the sliding rod (2041) is provided on one side of the aluminum liquid box (103).
6. The liquid discharge device for aluminum ingot casting according to claim 4, characterized in that: The resistor (205) comprises an elastic box (2051) and a movable rod (2052), wherein the elastic box (2051) is fixedly connected to the supporting base plate (101), and the movable rod (2052) is arranged to pass through the elastic box (2051), and the elastic box (2051) is provided with an elastic plate (2053) inside the resistor, and a spring (206) is provided between the elastic plate (2053) and the supporting base plate (101), and the other end of the movable rod (2052) is provided with a manual pressing plate (2054), and the outside of the manual pressing plate (2054) is provided with an insertion rod (2055), and the insertion rod (2055) contacts the auxiliary wheel (2022).
Citation Information
Patent Citations
Liquid discharging device for aluminum ingot casting
CN215237780U