Temperature controller shell machining and positioning tool
By designing a motor-driven rotary rod and gear system, combining grooves and electric push rods, the rapid positioning and assembly of the thermostat shell is achieved, solving the problem of low efficiency of existing tooling fixtures and reducing labor intensity.
Patent Information
- Application Number
- CN202422521184.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-10-18
AI Technical Summary
The existing tooling fixtures are less efficient when processing and positioning a large number of shells, resulting in greater labor intensity.
A thermostat housing processing and positioning tool is designed, using a motor to drive the rotating rod and gear to drive the synchronous pulley, combining grooves and electric push rods to achieve rapid positioning and assembly of the housing.
The installation efficiency of the shell is improved and the labor intensity of the staff is significantly reduced.
Smart Images

Figure CN223222790U_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of machining and positioning tooling, in particular to a machining and positioning tooling for a thermostat housing. Background Art
[0002] Tooling, that is, process equipment, refers to the general term for various tools used in the manufacturing process, including cutting tools / fixtures / moulds / measuring tools / gauging tools / auxiliary tools / pliers / workstation equipment, etc. Tooling is its general abbreviation. Fixtures are process devices used to quickly fasten workpieces during processing to keep the machine tool, cutting tool and workpiece in the correct relative position. In other words, tooling and fixtures are indispensable components of mechanical processing. Driven by the development of machine tool technology towards high speed, high efficiency, precision, compound, intelligent and environmentally friendly directions, fixture technology is developing towards high precision, high efficiency, modular, combined, universal and economical directions. Positioning tooling is needed to position the flip cover during the processing of the flip cover.
[0003] The existing fixtures have low processing efficiency when processing and positioning a large number of shells. Therefore, we propose a processing and positioning fixture to solve the above problem. Utility Model Content
[0004] The utility model provides a thermostat housing processing and positioning tool, which can improve the efficiency of housing installation and greatly reduce the labor intensity of workers.
[0005] To achieve the above-mentioned purpose, a thermostat housing processing and positioning tool is provided, characterized in that it includes a main body, the side surface of which is provided with motor 1, motor 2 and motor 3, the output end of motor 1 is installed with rotating rod 1, the rotating rod 1 is fixedly connected to driving gear 1 at the end far from motor 1, and the outer surface of driving gear 1 is provided with synchronous pulley 1, the output end of motor 2 is installed with rotating rod 2, the rotating rod 2 is fixedly connected to driving gear 2 at the end far from motor 2, and the outer surface of driving gear 2 is provided with synchronous pulley 2, the output end of motor 3 is installed with rotating rod 3, the rotating rod 3 is fixedly connected to driving gear 3 at the end far from motor 3, and the outer surface of driving gear 3 is provided with synchronous pulley 3. The provision of synchronous pulley 1 and synchronous pulley 2 is to facilitate the transportation of the housing, and the provision of synchronous pulley 3 is to facilitate the movement of the electric push rod.
[0006] According to the thermostat housing processing and positioning tool, a driven gear is provided at the end of the synchronous pulley away from the rotating rod, the driven gear is internally connected to the support rod, and the end of the support rod away from the driven gear is fixedly connected to the side surface of the main body. The support rod is provided to facilitate the fixation of the synchronous pulley.
[0007] According to the thermostat housing processing and positioning tool, a plurality of grooves are provided inside the synchronous pulley, and the grooves are provided to facilitate the positioning of the housing.
[0008] According to the described thermostat housing processing and positioning tooling, the synchronous pulley 2 is provided with a driven gear 2 at the end away from the rotating rod 2, the driven gear 2 is internally rotatably connected to the support rod 2, and the end of the support rod 2 away from the driven gear 2 is fixedly connected to the side surface of the main body. The support rod 2 is provided to facilitate the fixation of the synchronous pulley 2.
[0009] According to the thermostat housing processing and positioning tool, a plurality of grooves 2 1 are provided inside the synchronous pulley 2. The grooves 2 are provided to facilitate the positioning of the housing.
[0010] According to the described thermostat housing processing and positioning tooling, the synchronous pulley three is provided with a driven gear three at the end away from the rotating rod three, the driven gear three is internally rotatably connected to the support rod three, and the end of the support rod three away from the driven gear three is fixedly connected to the side surface of the main body. The support rod three is provided to facilitate the fixation of the synchronous pulley three.
[0011] According to the described thermostat housing processing and positioning tooling, an electric push rod is installed at the bottom of the synchronous pulley three, the bottom of the electric push rod is fixedly connected to the pressure plate, the bottom surface of the pressure plate is provided with a pressure plate groove, and the upper surface of the pressure plate is provided with an air pump. The electric push rod is provided to facilitate the removal of the housing, and the pressure plate groove and the air pump are provided to facilitate the suction of the housing.
[0012] According to the thermostat housing processing and positioning tool, a front view screen is provided on the front surface of the main body, the front view screen is made of glass, the bottom of the main body is fixedly connected to the foot, and the bottom of the foot is set to a rectangle. The front view screen is provided to facilitate better observation of the movement of the housing, and the foot is provided to facilitate the placement of the device.
[0013] The beneficial effects of the utility model are as follows: by arranging a synchronous pulley 1, a driving gear 1, a driven gear 1, a synchronous pulley 2, a driving gear 2, a driven gear 2, a synchronous pulley 3, a driving gear 3, a driven gear 3, a groove 1, a groove 2, a support rod 1, a rotating rod 1, a support rod 2, a rotating rod 2, a support rod 3, a rotating rod 3, a motor 1, a motor 2, a motor 3, an electric push rod, and an air pump, multiple upper and lower shells placed in the belt can be quickly positioned and assembled in sequence, thereby improving installation efficiency.
[0014] Additional aspects and advantages of the present invention will be given in part in the following description and will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments;
[0016] Figure 1 This is a front view of a thermostat housing processing and positioning tooling of the utility model;
[0017] Figure 2 This is an internal structure diagram of a thermostat housing processing and positioning tooling of the utility model;
[0018] Figure 3 This is an enlarged view of a synchronous pulley for machining and positioning tooling for a thermostat housing according to the present invention;
[0019] Figure 4 This is a relationship diagram between an electric push rod and a synchronous pulley of a thermostat housing processing and positioning tooling of the utility model.
[0020] Legend:
[0021] 1. Front screen; 2. Foot; 3. Synchronous pulley 1; 4. Synchronous pulley 2; 5. Driving gear 1; 6. Driven gear 1; 7. Driving gear 2; 8. Driven gear 2; 9. Driving gear 3; 10. Driven gear 3; 11. Synchronous pulley 3; 12. Electric push rod; 13. Pressure plate; 14. Pressure plate groove; 15. Rotating rod 1; 16. Support rod 1; 17. Rotating rod 2; 18. Support rod 2; 19. Rotating rod 3; 20. Support rod 3; 21. Motor 1; 22. Motor 2; 23. Motor 3; 24. Groove 1; 25. Groove 2; 26. Vacuum pump; 27. Main body DETAILED DESCRIPTION
[0022] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.
[0023] Reference Figures 1 to 4The present invention provides a thermostat housing processing and positioning tool, comprising a main body 27. Motor 1 21, motor 22, and motor 3 23 are mounted on the side surface of main body 27. A rotating rod 15 is mounted on the output end of motor 1 21. Rotating rod 15 is fixedly connected to driving gear 1 5 at the end distal to motor 1 21. A synchronous pulley 1 3 is mounted on the outer surface of driving gear 1 5. A rotating rod 2 17 is mounted on the output end of motor 2 22. Rotating rod 2 17 is fixedly connected to driving gear 2 7 at the end distal to motor 2 22. A synchronous pulley 2 4 is mounted on the outer surface of driving gear 2 7. A rotating rod 3 19 is mounted on the output end of motor 3 23. Rotating rod 3 19 is fixedly connected to driving gear 3 9 at the end distal to motor 3 23. A synchronous pulley 3 11 is mounted on the outer surface of driving gear 3 9. Motor 1 21, motor 2 22, and motor 3 23 respectively drive rotating rod 15, rotating rod 2 17, and rotating rod 3 19 to rotate. The rotating rod is fixedly connected to the driving gear, so that the driving gear 1 5, the driving gear 2 7, and the driving gear 3 9 drive the synchronous pulley 1 3, the synchronous pulley 2 4, and the synchronous pulley 3 11.
[0024] Synchronous pulley 1 (3) is provided with a driven gear (6) on the end away from rotating rod (15). Driven gear (6) is internally rotatably connected to support rod (16). The end of support rod (16) away from driven gear (6) is fixedly connected to the side surface of main body (27). Synchronous pulley 1 (3) is provided with a plurality of grooves (24) on the end away from rotating rod (2) (17). Driven gear (28) is internally rotatably connected to support rod (2) (18). The end of support rod (2) (18) away from driven gear (28) is fixedly connected to the side surface of main body (27). Synchronous pulley 2 (4) is provided with a driven gear (25) on the end away from rotating rod (3) (19). Driven gear (3) (10) is internally rotatably connected to support rod (3) (20). The end of support rod (3) (20) away from driven gear (3) (10) is fixedly connected to the side surface of main body (27). The driving gear can drive the driven gear by driving the synchronous pulley, thereby starting the conveyor belt to rotate.
[0025] A front view screen 1 is provided on the front surface of the main body 27. The front view screen 1 is made of glass. The bottom of the main body 27 is fixedly connected to the foot 2, and the bottom of the foot 2 is set in a rectangular shape. The front view screen 1 is made of glass for better observation, and the foot 2 is set in a rectangular shape to reduce the pressure on the foot. An electric push rod 12 is installed at the bottom of the synchronous pulley 3 11. The bottom of the electric push rod 12 is fixedly connected to the pressure plate 13. A pressure plate groove 14 is provided on the bottom surface of the pressure plate 13, and an air pump 26 is provided on the upper surface of the pressure plate 13. The air pump 26 is connected to the pressure plate groove 14 through a pipeline. When the air pump 26 is started, the gas in the pressure plate groove 14 is extracted through the pipeline to reduce the air pressure. This allows the shell to be adsorbed on the pressure plate groove 14 under the action of atmospheric pressure.
[0026] Working Principle: During operation, the two parts of the housing are installed in grooves 1 (24) and 2 (25). Synchronous Pulleys 1 (3) and 2 (4) have multiple grooves similar to grooves 1 (24) and 2 (25). Then, Motors 1 (21) and 2 (22) are started to drive rotating rods 1 (15) and 2 (17). These rods 1 (15) and 2 (17) drive driving gears 1 (5) and 2 (27). These drive synchronous pulleys 1 (3) and 2 (24). These pulleys 1 (3) and 2 (24) in turn drive driven gears 1 (6) and 2 (8). Then, Motor 3 (23) is started to drive rotating rods 3 (19). These drive driving gears 3 (9). These drive synchronous pulleys 3 (11). These synchronous pulleys 3 (11) drive electric push rods 12 to rotate above synchronous pulleys 2 (4). When groove 25 moves below electric push rod 12, stop motor 22. Then start electric push rod 12 and simultaneously activate vacuum pump 26 to remove the air from the pressing plate groove 14 below pressing plate 13 through the pipe. Simultaneously, when groove 14 moves above it and there's no synchronous pulley 24, stop motor 11. Once pressing plate 13 has attached the outer shell inside groove 25 to the pressing plate 13, reverse the movement of synchronous pulley 3 11. Once pressing plate 13 reaches above groove 124, stop motor 3 23. Then start electric push rod 12, pressing plate 13 against the outer shell inside groove 14. Once compression is complete, stop vacuum pump 26 to release the outer shell from pressing plate 13. Start motor 1 21, allowing groove 14 to continue moving rearward to the tail. Then, have a staff member remove the installed outer shell. The staff member can observe the movement of the inner shell from the push rod's front view screen 1.
[0027] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by ordinary technicians in the technical field without departing from the purpose of the present invention.
Claims
1. A thermostat housing processing and positioning tool, characterized in that: The invention comprises a main body (27), wherein the side surface of the main body (27) is provided with a motor 1 (21), a motor 2 (22) and a motor 3 (23), the output end of the motor 1 (21) is provided with a rotating rod 1 (15), the rotating rod 1 (15) is fixedly connected to the driving gear 1 (5) at one end of the motor 1 (21), and the outer surface of the driving gear 1 (5) is provided with a synchronous pulley 1 (3), the output end of the motor 2 (22) is provided with a rotating rod 2 (17), the rotating rod 2 (17) is fixedly connected to the driving gear 2 (7) at one end of the motor 2 (22), and the outer surface of the driving gear 2 (7) is provided with a synchronous pulley 2 (4), the output end of the motor 3 (23) is provided with a rotating rod 3 (19), the rotating rod 3 (19) is fixedly connected to the driving gear 3 (9) at one end of the motor 3 (23), and the outer surface of the driving gear 3 (9) is provided with a synchronous pulley 3 (11).
2. The thermostat housing processing and positioning tool according to claim 1, characterized in that: The synchronous pulley 1 (3) is provided with a driven gear 1 (6) at the end away from the rotating rod 1 (15), and the driven gear 1 (6) is internally rotatably connected to the support rod 1 (16), and the end of the support rod 1 (16) away from the driven gear 1 (6) is fixedly connected to the side surface of the main body (27).
3. The thermostat housing processing and positioning tool according to claim 2, characterized in that: A plurality of grooves (24) are provided inside the synchronous pulley (3).
4. The thermostat housing processing and positioning tool according to claim 1, characterized in that: The synchronous pulley 2 (4) is provided with a driven gear 2 (8) at the end away from the rotating rod 2 (17), and the driven gear 2 (8) is internally rotatably connected to the support rod 2 (18), and the end of the support rod 2 (18) away from the driven gear 2 (8) is fixedly connected to the side surface of the main body (27).
5. The thermostat housing processing and positioning tool according to claim 4, characterized in that: A plurality of grooves (25) are provided inside the synchronous pulley (4).
6. The thermostat housing processing and positioning tool according to claim 1, characterized in that The synchronous pulley three (11) is provided with a driven gear three (10) at the end away from the rotating rod three (19), and the driven gear three (10) is internally rotatably connected to the support rod three (20), and the end of the support rod three (20) away from the driven gear three (10) is fixedly connected to the side surface of the connecting body (27).
7. The thermostat housing processing and positioning tool according to claim 6, characterized in that: An electric push rod (12) is installed at the bottom of the synchronous pulley three (11), and the bottom of the electric push rod (12) is fixedly connected to a pressure plate (13). A pressure plate groove (14) is provided on the bottom surface of the pressure plate (13), and an air pump (26) is provided on the upper surface of the pressure plate (13).
8. The thermostat housing processing and positioning tool according to claim 1, characterized in that: A front view screen (1) is provided on the front surface of the main body (27), and the front view screen is made of glass. The bottom of the main body (27) is fixedly connected to the foot (2), and the bottom of the foot (2) is set to be rectangular.