Automatic polishing device for motor shaft

By designing the automatic polishing device of the motor shaft of the intercepting assembly and the adjustment assembly, the problem of burr splash is solved, seal polishing and safe operation are achieved, and the applicability and safety of the device are improved.

CN223223129UActive Publication Date: 2025-08-15CHANGZHOU XINYILAI PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202422521697.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-08-15
Estimated Expiration
2034-10-18

AI Technical Summary

Technical Problem

The existing automatic polishing device of motor shaft lacks an interception structure, and the burrs are prone to splashing, which increases the cleaning range and causes harm to the operator.

Method used

An automatic polishing device for motor shaft including intercepting assembly and adjustment assembly is designed. The side plates are rotated simultaneously by gears and belt drives to form a sealed space for polishing, and the motor shaft is fixed with a visual panel and a clamp to achieve sealed polishing.

Benefits of technology

Effectively avoid burr splash, reduce cleaning range, improve device adaptability, and ensure safe operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic polishing device of motor shaft relates to motor processing technical field, including processing table and transparent visible panel, the top of processing table is equipped with the shield, the interception subassembly includes cylinder no. 2, rack, gear no. 1, gear no. 2, transmission shaft no. 1, belt pulley no. 1, belt, belt pulley no. 2, transmission shaft no. 2, side plate and support seat. According to the automatic polishing device for the motor shaft, a second air cylinder retracts to drive a rack to move downwards, a first gear and a second gear are driven by the rack to conduct transmission so that two first transmission shafts can rotate, and power is transmitted through friction between a belt and a first belt wheel and friction between a belt and a second belt wheel so that a second transmission shaft, a side plate and the first transmission shafts can synchronously rotate; and therefore, the two side plates rotate in the clockwise direction and the anticlockwise direction correspondingly till the side plates are tightly attached to the two sides of the protective cover, the polishing work is conducted in a sealed space, and the situation that burrs splash to injure operators is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of motor processing, in particular to an automatic polishing device for a motor shaft. Background Art

[0002] The motor is the most common equipment in daily life and industrial production. The motor shaft is an important component in the motor. After it is produced, its end face will inevitably have residual angular waste, and it will inevitably have more or less burrs. The motor shaft is a shaft part with high precision requirements, so it needs to be polished by an automatic polishing device.

[0003] For example, the utility model application number CN202020940959.4 discloses a comprehensive and efficient polishing device for motor shafts. This device features a compact overall structure and an automated polishing process, eliminating the need for manual polishing of the motor shaft, saving labor and improving polishing efficiency. The use of hydraulic lifting columns effectively polishes the motor shaft comprehensively, improving polishing quality. However, the device lacks an intercepting mechanism, allowing burrs to scatter in the surrounding environment, increasing the cleaning area and potentially causing harm to the operator.

[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and an automatic polishing device for a motor shaft is proposed. Utility Model Content

[0005] The purpose of the utility model is to provide an automatic polishing device for a motor shaft to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic polishing device for a motor shaft, comprising a processing table and a transparent visual panel, a protective cover is installed on the top of the processing table, and an interception assembly is installed in the middle of the top rear of the processing table, the interception assembly comprises cylinder 2, rack, gear 1, gear 2, transmission shaft 1, pulley 1, belt, pulley 2, transmission shaft 2, side plates and a support seat, and the top of cylinder 2 is connected to the rack, gear 1 and gear 2 are respectively provided on both sides of the rack, and transmission shaft 1 is passed through the middle of gear 1 and gear 2, the outer surface of the transmission shaft 1 is sleeved with pulley 1, and the outer side of pulley 1 is connected to pulley 2 through a belt, the middle part of pulley 2 is passed through the transmission shaft 2, and the outer side of the transmission shaft 2 is connected to the side plate, support seats are provided on both sides of the front and rear surfaces of the processing table, and the transparent visual panel passes through the opening arranged on the surface of the protective cover.

[0007] Furthermore, a cylinder 1 is installed on the lower inner side of the protective cover, and a clamping piece is provided at the end of the cylinder 1.

[0008] Furthermore, an adjustment component is installed at the middle end of the top of the protective cover, and the adjustment component includes a drive motor and a drive rod. The output end of the drive motor passes through the top of the protective cover and is connected to the drive rod.

[0009] Furthermore, the adjustment assembly also includes a rotating frame, an electric telescopic rod and a lifting plate, and the rotating frame is installed at the bottom of the driving rod, the electric telescopic rod is provided at the top inner end of the rotating frame, and the outer end of the electric telescopic rod is connected to the lifting plate.

[0010] Furthermore, the adjustment component also includes a swing arm 1, a mounting plate and a swing arm 2, and the two sides of the lifting plate are connected to the swing arm 1 through a rotating shaft, the other end of the swing arm 1 is connected to the mounting plate through a rotating shaft, and the swing arm 2 is connected to the surface of the mounting plate through a rotating shaft.

[0011] Furthermore, the adjustment component also includes a swing arm three and a polishing roller, and the swing arm three is connected to the bottom of the mounting plate through a rotating shaft, and the polishing roller is provided at the bottom of the mounting plate.

[0012] Furthermore, the swing arm 2 and the swing arm 3 are parallel to each other, and the end of the swing arm 2 away from the mounting plate is rotatably connected to the rotating frame, and the end of the swing arm 3 away from the mounting plate is rotatably connected to the rotating frame.

[0013] Furthermore, the gear 1 and the gear 2 rotate in opposite directions, and two transmission shafts are provided as well as two transmission shafts 1 and 2, and the transmission shaft 2 is rotatably connected to the support seat.

[0014] The utility model provides an automatic polishing device for a motor shaft, which has the following beneficial effects:

[0015] 1. In the utility model, the retraction of cylinder 2 drives the rack to move downward, and the rack drives gear 1 and gear 2 to rotate the two transmission shafts 1. The friction between the belt and pulley 1 and pulley 2 is used to transmit power to make the transmission shaft 2 and the side plate rotate synchronously with the transmission shaft 1. Since the rotation directions of gear 1 and gear 2 are opposite, the two side plates are rotated in the clockwise and counterclockwise directions respectively until the side plates are tightly attached to the two sides of the protective cover, so that the polishing work is carried out in a sealed space to avoid burrs flying and causing harm to the operator.

[0016] 2. The electric telescopic rod of the utility model retracts to drive the lifting plate to rise. During the rising process of the lifting plate, the swing arm 1 will rotate, and the swing arm 2 and the swing arm 3 provide supporting force to move the mounting plate toward the rotating frame, thereby adjusting the distance between the polishing rollers, improving the adaptability of the device to motor shafts of different diameters, and making the device highly versatile. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1This is a schematic diagram of the front three-dimensional structure of an automatic polishing device for a motor shaft according to the present invention;

[0018] Figure 2 This is a rear structural schematic diagram of an automatic polishing device for a motor shaft according to the present invention;

[0019] Figure 3 This is a side structural schematic diagram of a protective cover of an automatic polishing device for a motor shaft according to the present invention.

[0020] In the figure: 1. Processing table; 2. Protective cover; 3. Transparent visual panel; 4. Cylinder 1; 5. Clamping part; 6. Adjustment assembly; 601. Drive motor; 602. Drive rod; 603. Rotating frame; 604. Electric telescopic rod; 605. Lifting plate; 606. Swing arm 1; 607. Mounting plate; 608. Swing arm 2; 609. Swing arm 3; 610. Polishing roller; 7. Intercepting assembly; 701. Cylinder 2; 702. Rack; 703. Gear 1; 704. Gear 2; 705. Drive shaft 1; 706. Pulley 1; 707. Belt; 708. Pulley 2; 709. Drive shaft 2; 710. Side panel; 711. Support seat. DETAILED DESCRIPTION

[0021] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0022] like Figures 1 to 3 As shown, an automatic polishing device for a motor shaft includes a processing table 1 and a transparent visual panel 3. A protective cover 2 is installed on the top of the processing table 1, and an interception assembly 7 is installed in the middle of the top rear of the processing table 1. The interception assembly 7 includes a second cylinder 701, a rack 702, a gear 1 703, a gear 2 704, a transmission shaft 1 705, a pulley 1 706, a belt 707, a pulley 2 708, a transmission shaft 2 709, a side plate 710 and a support base 711. The top of the second cylinder 701 is connected to the rack 702, and the two sides of the rack 702 are respectively provided with a gear 1 703 and a gear 2 704. A transmission shaft 1 705 is passed through the middle of gear 1 703 and gear 2 704, a pulley 1 706 is sleeved on the outside of the transmission shaft 1 705, and the outside of the pulley 1 706 is connected to the pulley 2 708 through a belt 707, a transmission shaft 2 709 is passed through the middle of the pulley 2 708, and the outside of the transmission shaft 2 709 is connected to the side plate 710, support seats 711 are provided on both sides of the front and rear surfaces of the processing table 1, a transparent visual panel 3 is provided through the opening on the surface of the protective cover 2, a cylinder 1 4 is installed on the lower inner side of the protective cover 2, and a clamping member 5 is provided at the end of the cylinder 1 4.

[0023] The specific operation is as follows: the cylinder 2 701 retracts to drive the rack 702 to move downward, and the rack 702 drives the gear 1 703 and the gear 2 704 to rotate, and the friction between the belt 707 and the pulley 1 706 and the pulley 2 708 is used to transmit power to make the drive shaft 2 709 and the side plate 710 rotate synchronously with the drive shaft 1 705. Since the rotation directions of the gear 1 703 and the gear 2 704 are opposite, the two side plates 710 are rotated in the clockwise and counterclockwise directions respectively until the side plates 710 are tightly attached to the two sides of the protective cover 2, so that the polishing work is carried out in a sealed space to avoid burrs flying and causing harm to the operator.

[0024] like Figure 3 As shown, an adjustment component 6 is installed at the top middle end of the protective cover 2, and the adjustment component 6 includes a drive motor 601 and a drive rod 602, the output end of the drive motor 601 passes through the top of the protective cover 2 and is connected to the drive rod 602, the adjustment component 6 also includes a rotating frame 603, an electric telescopic rod 604 and a lifting plate 605, and the bottom of the drive rod 602 is installed with a rotating frame 603, the inner top of the rotating frame 603 is provided with an electric telescopic rod 604, and the outer end of the electric telescopic rod 604 is connected to the lifting plate 605, the adjustment component 6 also includes a swing arm 1 606, a mounting plate 607 and a swing arm 2 608, and both sides of the lifting plate 605 are connected to the swing arm 1 606 through a rotating shaft, and the other end of the swing arm 1 606 is connected to The mounting plate 607 is provided, and a swing arm 2 608 is connected to the surface of the mounting plate 607 via a rotating shaft. The adjustment component 6 also includes a swing arm 3 609 and a polishing roller 610, and a swing arm 3 609 is connected to the surface of the mounting plate 607 via a rotating shaft. A polishing roller 610 is provided at the bottom of the mounting plate 607. The swing arm 2 608 and the swing arm 3 609 are parallel to each other, and the end of the swing arm 2 608 away from the mounting plate 607 is rotatably connected to the rotating frame 603, and the end of the swing arm 3 609 away from the mounting plate 607 is rotatably connected to the rotating frame 603. The gear 1 703 and the gear 2 704 rotate in opposite directions, and two transmission shafts 1 705 and 709 are provided respectively, and the transmission shaft 2 709 is rotatably connected to the support seat 711.

[0025] The specific operation is as follows: the electric telescopic rod 604 retracts to drive the lifting plate 605 to rise. During the rising process of the lifting plate 605, the swing arm 1 606 will rotate, and the swing arm 2 608 and the swing arm 3 609 provide support force to move the mounting plate 607 toward the direction close to the rotating frame 603, thereby adjusting the distance between the polishing rollers 610, improving the adaptability of the device to motor shafts of different diameters, and making the device highly versatile.

[0026] In summary, when the motor shaft automatic polishing device is used, the motor shaft is first placed between the clamping members 5. Since the clamping member 5 is provided with a notch on one side close to the vertical central axis of the processing table 1, the notch is an isosceles trapezoidal structure when viewed from above, so that the control cylinder 1 4 can be extended to clamp the motor shaft using the clamping member 5;

[0027] Then, the control cylinder 2 701 is retracted to drive the rack 702 to move downward, and the rack 702 drives the gear 1 703 and the gear 2 704 to rotate the two transmission shafts 1 705. The friction between the belt 707 and the pulley 1 706 and the pulley 2 708 transmits power to make the transmission shaft 2 709 rotate synchronously with the transmission shaft 1 705. Since the rotation directions of the gear 1 703 and the gear 2 704 are opposite, the two side plates 710 are rotated in the clockwise and counterclockwise directions respectively until the side plates 710 are tightly attached to the two sides of the protective cover 2.

[0028] Then, the electric telescopic rod 604 is controlled to retract and drive the lifting plate 605 to rise. The lifting plate 605 drives the swing arm 1 606 to rotate, causing the mounting plates 607 to move closer to each other. The mounting plates 607 are kept vertical based on the support force provided by the swing arm 2 608 and the swing arm 3 609. When the polishing roller 610 is in contact with the outer surface of the motor shaft, the drive motor 601 is started to drive the drive rod 602 and the rotating frame 603 to rotate, and the motor shaft is polished by the polishing roller 610. Since the side plate 710 and the protective cover 2 form a sealed space, the polishing work is carried out in the sealed space, so that burrs can be intercepted, which not only reduces the cleaning range but also prevents burrs from splashing and causing harm to the operator.

[0029] After polishing is completed, the control cylinder 2 701 extends to drive the rack 702 to move upward, and the rack 702 drives the gear 1 703 and the gear 2 704 to rotate the two transmission shafts 1 705. The friction between the belt 707 and the pulley 1 706 and the pulley 2 708 is used to transmit power to make the transmission shaft 2 709 rotate synchronously with the transmission shaft 1 705. Since the rotation directions of the gear 1 703 and the gear 2 704 are opposite, the two side plates 710 rotate counterclockwise and clockwise respectively, that is, they are unfolded at the same time, which makes it easier to remove the motor shaft.

[0030] The embodiments of the present invention are provided for purposes of illustration and description and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention and to enable those skilled in the art to understand the present invention and design various embodiments with various modifications suitable for specific applications.

Claims

1. An automatic polishing device for a motor shaft, comprising a processing table (1) and a transparent visual panel (3), characterized in that: A protective cover (2) is installed on the top of the processing table (1), and an interception assembly (7) is installed in the middle of the top rear of the processing table (1), and the interception assembly (7) includes a second cylinder (701), a rack (702), a gear (703), a second gear (704), a transmission shaft (705), a pulley (706), a belt (707), a pulley (708), a second transmission shaft (709), a side plate (710) and a support seat (711), and the top of the second cylinder (701) is connected to the rack (702), and the two sides of the rack (702) are respectively provided with the gear (703) and the gear (704). (704), and a transmission shaft (705) is provided in the middle of gear one (703) and gear two (704), a pulley one (706) is provided on the outside of the transmission shaft (705), and the outside of the pulley one (706) is connected to the pulley two (708) through a belt (707), a transmission shaft two (709) is provided in the middle of the pulley two (708), and the outside of the transmission shaft two (709) is connected to a side plate (710), support seats (711) are provided on both sides of the front and rear surfaces of the processing table (1), and the transparent visual panel (3) is provided through the opening of the surface of the protective cover (2).

2. The automatic polishing device for a motor shaft according to claim 1, characterized in that: A cylinder 1 (4) is installed below the inner side of the protective cover (2), and a clamping piece (5) is provided at the end of the cylinder 1 (4).

3. The automatic polishing device for a motor shaft according to claim 1, characterized in that: An adjustment assembly (6) is installed at the top middle end of the protective cover (2), and the adjustment assembly (6) comprises a drive motor (601) and a drive rod (602), and the output end of the drive motor (601) passes through the top of the protective cover (2) and is connected to the drive rod (602).

4. The automatic polishing device for a motor shaft according to claim 3, characterized in that: The adjustment assembly (6) further comprises a rotating frame (603), an electric telescopic rod (604) and a lifting plate (605), wherein the rotating frame (603) is installed at the bottom of the driving rod (602), the electric telescopic rod (604) is provided at the top end of the rotating frame (603), and the outer end of the electric telescopic rod (604) is connected to the lifting plate (605).

5. The automatic polishing device for a motor shaft according to claim 4, characterized in that: The adjustment assembly (6) further comprises a swing arm 1 (606), a mounting plate (607) and a swing arm 2 (608), and both sides of the lifting plate (605) are connected to the swing arm 1 (606) via a rotating shaft, the other end of the swing arm 1 (606) is connected to the mounting plate (607) via a rotating shaft, and the upper surface of the mounting plate (607) is connected to the swing arm 2 (608) via a rotating shaft.

6. The motor shaft automatic polishing device according to claim 5, characterized in that: The adjustment assembly (6) further comprises a swing arm three (609) and a polishing roller (610), and the swing arm three (609) is connected to the bottom of the mounting plate (607) via a rotating shaft, and the polishing roller (610) is provided at the bottom of the mounting plate (607).

7. The motor shaft automatic polishing device according to claim 6, characterized in that: The second swing arm (608) and the third swing arm (609) are parallel to each other, and the end of the second swing arm (608) away from the mounting plate (607) is rotatably connected to the rotating frame (603), and the end of the third swing arm (609) away from the mounting plate (607) is rotatably connected to the rotating frame (603).

8. The motor shaft automatic polishing device according to claim 1, characterized in that: The gear 1 (703) and the gear 2 (704) rotate in opposite directions, and two transmission shafts 1 (705) and 2 (709) are provided respectively. The transmission shaft 2 (709) is rotationally connected to the support seat (711).

Citation Information

Patent Citations

  • All-dimensional efficient polishing device for motor shaft

    CN212601129U