Pouring forming mold for experimental test refractory bricks
By designing a cast mold with detachable buttable base plate and screw nut fixation method, the problem of easy damage to the support column during the refractory brick is solved, and high-quality cast molding and the integrity of the support column is achieved.
Patent Information
- Application Number
- CN202422321814.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-09-24
AI Technical Summary
In the prior art, when the refractory brick is cast, the support column is prone to break during the demolding process, resulting in a decrease in strength performance.
A cast mold for testing refractory bricks was designed, using a detachable butt bottom plate structure and screw nut fixing method to ensure that the support column is not damaged during the release process. It includes a combination design of side plates, plug plates and bottom plates to form a detachable square cavity and support column molding cavity.
The successful mold release of the test refractory bricks is achieved, preventing damage to the support columns, and improving the casting molding quality and strength performance of the support columns.
Smart Images

Figure CN223223594U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of casting and forming of experimental and testing refractory bricks, and in particular relates to a casting and forming mould for experimental and testing refractory bricks. Background Art
[0002] Testing refractory bricks is a process specifically designed to test the mechanical properties of cast refractory bricks. Mechanical properties tested primarily include compressive strength, tensile strength, flexural strength, torsional strength, shear strength, impact strength, abrasion resistance, and bond strength. Mechanical properties are a key quality indicator, reflecting the strength and durability of refractory bricks under varying conditions. Therefore, testing and determining the mechanical properties of refractory bricks is crucial for improving product performance and adjusting and refining refractory brick production processes.
[0003] In the prior art, the specific structure of the test refractory brick is as follows Figure 1 As shown, it mainly includes a test refractory brick body 1 and four frustum-shaped support columns 2 arranged at the bottom. The function of the frustum-shaped support columns 2 is to facilitate the horizontal placement of the test refractory bricks when testing the mechanical properties of the refractory bricks. At present, test refractory bricks are cast and formed by molds. The main technical problem is that when the bottom plate of the test refractory bricks is demoulded, the frustum-shaped support columns at the bottom of the test refractory brick body are particularly prone to damage, thereby reducing the strength performance of the test refractory brick support columns. Based on the technical problems existing in the casting and demoulding of test refractory bricks, the inventors have developed a casting and molding mold for test refractory bricks, which can well solve the technical problems existing in the prior art. Utility Model Content
[0004] In order to solve the above technical problems, the present invention provides a casting and molding mold for test refractory bricks. The structure design is simple, scientific and reasonable, which greatly improves the casting and molding quality of test refractory bricks. The present invention can solve the problem that the support column is easily damaged when the test refractory bricks are cast and molded.
[0005] The technical solution adopted by the present invention is: a casting and forming mold for testing refractory bricks, comprising a side plate 1, a side plate 2, a blocking plate 3, and a blocking plate 24, wherein the side plate 1 and the side plate 2 are arranged in parallel front and back, and fixing holes 5 are opened on the left and right sides of the side plate 1 and the side plate 2, and limiting grooves 7 are opened at the inner two ends of the side plate 1 and the side plate 2, and the limiting grooves 7 are located at the inner sides of the fixing holes 5; the front and rear ends of the blocking plate 1 are installed in the limiting grooves 7 on the left sides of the side plate 1 and the side plate 2, and the front and rear ends of the blocking plate 2 are installed in the limiting grooves 7 on the right sides of the side plate 1 and the side plate 2, and the bottom plate 8 is installed at the bottom of the square cavity surrounded by the side plate 1, the side plate 2, the blocking plate 3, and the blocking plate 2 The screws are installed in the corresponding fixing holes 5 at the front and rear ends of the side plate 1 and the side plate 2, and the side plate 1, side plate 2, blocking plate 1, blocking plate 2 and the bottom plate 8 are fixed as a whole by tightening the nuts; the bottom plate 8 is formed by horizontally connecting the bottom plate 1 81, the bottom plate 2 82, the bottom plate 3 83, the bottom plate 4 84 and the bottom plate 5 85 in sequence; the edges of the connecting surfaces of the bottom plate 1 81 and the bottom plate 2 82 are symmetrical on the left and right, and a half-cone-shaped groove is vertically opened, and the edges of the connecting surfaces of the bottom plate 4 84 and the bottom plate 5 85 are symmetrical on the left and right, and a half-cone-shaped groove is vertically opened; the half-cone-shaped grooves set on the connecting surfaces of the bottom plate 1 81, the bottom plate 2 82, the bottom plate 4 84 and the bottom plate 5 85 are connected to form a support column forming cavity 6.
[0006] The fixing hole 5 is a through hole that passes through the body of the side plate 1 and the side plate 2, and the fixing hole 5 is used to install a screw and a nut.
[0007] The support column forming cavity 6 is a concave cone with a small bottom area and a large upper area. The depth of the support column forming cavity 6 is greater than that of the support column 2 ( Figure 1 ) in the image.
[0008] The limiting groove 7 is a concave square shape, and the limiting groove 7 runs through the side plate 1 and the side plate 2 2 from bottom to top. The width of the limiting groove 7 is greater than the thickness of the blocking plate 1 3 and the blocking plate 2 4, and the height of the limiting groove 7 is greater than the height of the blocking plate 1 3 and the blocking plate 2 4.
[0009] The size of the bottom plate 8 is smaller than the size of the square cavity surrounded by the side plate 1, the side plate 2, the blocking plate 1, and the blocking plate 2 4.
[0010] The bottom plate 1 81 and the bottom plate 5 85 are rectangular plates, the inner sides of the bottom plate 2 82 and the bottom plate 4 84 are irregular plates with inclined surfaces cut thereon, and the bottom plate 3 83 is a plate with inclined surfaces cut thereon on both the upper and lower sides.
[0011] The inclined surfaces of the inner sides of the bottom plate 2 82 and the bottom plate 4 84 have the same inclination angle, and the upper and lower side surfaces of the bottom plate 3 83 have the same inclination angle and are mirror-symmetrical.
[0012] The assembly, casting and demoulding process of the casting and molding mold for testing refractory bricks in this test is as follows:
[0013] 1. Test the assembly of the casting and molding mold for refractory bricks: first, place the side plate 1 and the side plate 2 2 in parallel on the vibration platform used for casting and molding, and then install the blocking plate 3 and the blocking plate 2 4 into the limiting grooves 7 opened on the inner sides of the side plate 1 and the side plate 2 2 respectively to form a square cavity; then, the bottom plate 1 81, the bottom plate 2 82, the bottom plate 3 83, the bottom plate 4 84 and the bottom plate 5 85 are horizontally connected in sequence in the square cavity surrounded by the side plate 1, the side plate 2, the blocking plate 1 3 and the blocking plate 2 4 to form the bottom plate 8; finally, use a screw to pass through the corresponding front and rear fixing holes 5 at both ends of the side plate 1 and the side plate 2, and tighten the nut on the screw to fix the side plate 1, the side plate 2, the blocking plate 1 3, the blocking plate 2 4 and the bottom plate 8 as one.
[0014] 2. Casting and demolding of test refractory bricks: first, contact the bottom surface of the bottom plate 8 with the vibration table, and place the casting and molding mold of the test refractory bricks on the vibration table for standby; then pour the test refractory brick casting and molding raw materials that have been well proportioned and stirred evenly into the square cavity surrounded by side plate 1, side plate 2, blocking plate 1 3, blocking plate 2 4 and bottom plate 8, and use a vibrating rod to vibrate and exhaust. After the test refractory bricks are cast and formed, remove the screws and nuts in the fixing holes 5, and then remove the side plates 1 1, side plate 2 2, blocking plate 1 3, blocking plate 2 4. To remove the bottom plate 8, first push out the bottom plate 3 83 horizontally (the inclined surface structure of the upper and lower sides of the bottom plate 3 83 can be used to smoothly remove the bottom plate 3 83), and finally remove the bottom plate 1 81, bottom plate 2 82, bottom plate 4 84 and bottom plate 5 85 one by one to achieve the demolding of the test refractory bricks after casting and molding.
[0015] The beneficial effects of the present invention are as follows: through the setting of the detachable docking bottom plate, and at the same time, with the square cavity surrounded by the side plate 1, the side plate 2, the blocking plate 1, and the blocking plate 2, and the assembly and fixation of the screw and nut, it is ensured that after the test refractory bricks are cast and formed, the test refractory brick body and the support column can be smoothly demoulded, effectively preventing damage to the support column caused by unsmooth demoulding, and improving the casting and molding quality of the test refractory bricks. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the structure of refractory bricks tested in the prior art;
[0017] Figure 2 This is a schematic diagram of the structure of the refractory brick forming mold for testing the utility model;
[0018] Figure 3This is a diagram showing the combined state of the side plate 1, the side plate 2, the blocking plate 1 and the blocking plate 2 of the present invention;
[0019] Figure 4 This is a schematic diagram of the structure of the bottom plate of the utility model;
[0020] Figure 1 Marking: 1. Test refractory brick body, 2. Support column.
[0021] Figure 2-4 Middle markings: 1. Side panel one, 2. Side panel two, 3. Blocking panel one, 4. Blocking panel two, 5. Fixing hole, 6. Support column forming cavity, 7. Limiting groove, 8. Bottom plate, 81. Bottom plate one, 82. Bottom plate two, 83. Bottom plate three, 84. Bottom plate four, 85. Bottom plate five, 86. Splicing groove. DETAILED DESCRIPTION
[0022] The specific implementation of the present invention is further described in detail below with reference to the accompanying drawings.
[0023] The utility model provides a casting and forming mold for testing refractory bricks:
[0024] like Figure 2 As shown in or 3, side panel 1 and side panel 2 are arranged parallel to each other in front and back, and fixing holes 5 are provided on the left and right sides of side panel 1 and side panel 2, and limiting grooves 7 are provided at the inner end positions of side panel 1 and side panel 2, and the limiting grooves 7 are located on the inner side positions of the fixing holes 5; the front and rear ends of blocking plate 1 3 are installed in the limiting grooves 7 on the left side of side panel 1 and side panel 2, and the front and rear ends of blocking plate 2 4 are installed in the limiting grooves 7 on the right side of side panel 1 and side panel 2.
[0025] The above-mentioned fixing holes 5 are opened on the left and right sides of the side plate 1 and the side plate 2, the main purpose of which is to provide a fixing position for the installation of the screw, so as to facilitate the tightening and fixing of the screw and the nut.
[0026] The aforementioned limiting grooves 7 are provided at the inner ends of side panels 1 and 2. Their primary purpose is to provide space for the installation and positioning of blocking panels 1 and 2, thereby providing the necessary conditions for the integral fastening of side panels 1, 2, 1, 2, and 8 to the bottom plate. The position of the limiting grooves 7 can be specifically determined based on the requirements for the refractory brick process size.
[0027] like Figure 2As shown in or 4, the bottom plate 8 is installed at the bottom of the square cavity surrounded by the side plate 1, the side plate 2, the blocking plate 3, and the blocking plate 2; the bottom plate 8 is formed by horizontally connecting the bottom plate 1 81, the bottom plate 2 82, the bottom plate 3 83, the bottom plate 4 84 and the bottom plate 5 85 in sequence; the edges of the connecting surfaces of the bottom plate 1 81 and the bottom plate 2 82 are symmetrical on the left and right, and a half-cone-shaped groove is vertically opened, and the edges of the connecting surfaces of the bottom plate 4 84 and the bottom plate 5 85 are symmetrical on the left and right, and a half-cone-shaped groove is vertically opened; the half-cone-shaped grooves set on the connecting surfaces of the bottom plate 1 81, the bottom plate 2 82, the bottom plate 4 84, and the bottom plate 5 85 are connected to form a support column forming cavity 6.
[0028] The bottom plate 1 81 , bottom plate 2 82 , bottom plate 3 83 , bottom plate 4 84 and bottom plate 5 85 are horizontally butted in sequence, which facilitates the rapid disassembly of the bottom plate 8 when the refractory bricks for the sample test are demoulded after being cast and formed.
[0029] The edges of the docking surfaces of the above-mentioned bottom plate 1 81 and bottom plate 2 82 are symmetrical on the left and right, and a half-cone-shaped groove is vertically opened. The edges of the docking surfaces of the above-mentioned bottom plate 4 84 and bottom plate 5 85 are symmetrical on the left and right, and a half-cone-shaped groove is vertically opened. The half-cone-shaped grooves set on the docking surfaces of the bottom plate 1 81, bottom plate 2 82, bottom plate 4 84, and bottom plate 5 85 are docked to form a support column forming cavity 6. Its main purpose is to use the docked support column forming cavity 6 to cast and form the support column 2 at the bottom of the test refractory brick body 1. At the same time, since the bottom plate 8 is set to a detachable docking structure, the cast support column will not be damaged when the support column 2 falls off, thereby improving the casting quality of the test refractory brick body 1 and the support column 2.
[0030] like Figure 3 As shown, the square cavity enclosed by side plate 1, side plate 2, blocking plate 1, and blocking plate 2 is formed. This square cavity is the casting and molding cavity for the test refractory bricks. In conjunction with the detachable bottom plate 8, the test refractory brick body 1 and support column 2 can be smoothly demolded after the test refractory bricks are cast and molded, effectively preventing damage to the molded support column 2 due to the unsmooth removal of the support column 2.
[0031] like Figure 2 、 3 As shown, the limiting groove 7 is a concave square shape, extending from bottom to top through the bodies of side panel 1 and side panel 2. The width of the limiting groove 7 is greater than the thickness of blocking panel 1 3 and blocking panel 2 4, and the height of the limiting groove 7 is greater than the height of blocking panel 1 3 and blocking panel 2 4. The purpose of this arrangement is to improve the fitting accuracy of side panel 1 1, side panel 2 2, blocking panel 1 3, and blocking panel 2 4 during assembly.
[0032] like Figure 3 、 4As shown, bottom plate 8 is smaller than the square cavity enclosed by side plate 1, side plate 2, plugging plate 1, and plugging plate 2. This arrangement facilitates the smooth installation of bottom plate 8, which is formed by horizontally connecting bottom plate 1, bottom plate 2, bottom plate 3, bottom plate 4, and bottom plate 5, within the square cavity enclosed by side plate 1, side plate 2, plugging plate 1, and plugging plate 2. This improves the precision of the mold used to test refractory bricks.
[0033] like Figure 1-4 As shown in the figure, the assembly, casting and demoulding process of the casting and molding mold for testing refractory bricks in this test is as follows:
[0034] 1. Test the assembly of the casting and molding mold for refractory bricks: first, place the side plate 1 and the side plate 2 2 in parallel on the vibration platform used for casting and molding, and then install the blocking plate 3 and the blocking plate 2 4 into the limiting grooves 7 opened on the inner sides of the side plate 1 and the side plate 2 2 respectively to form a square cavity; then, the bottom plate 1 81, the bottom plate 2 82, the bottom plate 3 83, the bottom plate 4 84 and the bottom plate 5 85 are horizontally connected in sequence in the square cavity surrounded by the side plate 1, the side plate 2, the blocking plate 1 3 and the blocking plate 2 4 to form the bottom plate 8; finally, use a screw to pass through the corresponding front and rear fixing holes 5 at both ends of the side plate 1 and the side plate 2, and tighten the nut on the screw to fix the side plate 1, the side plate 2, the blocking plate 1 3, the blocking plate 2 4 and the bottom plate 8 as one.
[0035] 2. Casting and demolding of test refractory bricks: first, contact the bottom surface of the bottom plate 8 with the vibration table, and place the casting and molding mold of the test refractory bricks on the vibration table for standby; then pour the test refractory brick casting and molding raw materials that have been well proportioned and stirred evenly into the square cavity surrounded by side plate 1, side plate 2, blocking plate 1 3, blocking plate 2 4 and bottom plate 8, and use a vibrating rod to vibrate and exhaust. After the test refractory bricks are cast and formed, remove the screws and nuts in the fixing holes 5, and then remove the side plates 1 1, side plate 2 2, blocking plate 1 3, blocking plate 2 4. To remove the bottom plate 8, first push out the bottom plate 3 83 horizontally (the inclined surface structure of the upper and lower sides of the bottom plate 3 83 can be used to smoothly remove the bottom plate 3 83), and finally remove the bottom plate 1 81, bottom plate 2 82, bottom plate 4 84 and bottom plate 5 85 one by one to achieve the demolding of the test refractory bricks after casting and molding.
[0036] Various modifications to the above embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention is not limited to the embodiments shown herein, but is intended to be applicable to the widest range consistent with the principles and novel features disclosed herein.
Claims
1. A casting and molding mold for testing refractory bricks, characterized by: The invention comprises a side panel 1, a side panel 2, a blocking panel 1 and a blocking panel 2, wherein the side panel 1 and the side panel 2 are arranged parallel to each other in front and back, and fixing holes are provided on the left and right sides of the side panel 1 and the side panel 2, and limiting grooves are provided at the two ends of the inner sides of the side panel 1 and the side panel 2, and the limiting grooves are located at the inner sides of the fixing holes; the front and rear ends of the blocking panel 1 are installed in the limiting grooves on the left sides of the side panel 1 and the side panel 2, and the front and rear ends of the blocking panel 2 are installed in the limiting grooves on the right sides of the side panel 1 and the side panel 2, and the bottom plate is installed at the bottom of the square cavity surrounded by the side panel 1, the side panel 2, the blocking panel 1 and the blocking panel 2; the screws are installed in the side panels The fixing holes at the front and back ends of the side panels 1 and 2 are corresponding, and the side panels 1, 2, blocking panel 1, blocking panel 2 and the bottom panel are fixed as a whole by tightening the nuts; the bottom panel is formed by horizontally connecting the bottom panel 1, 2, 3, 4 and 5 in sequence; the edges of the connecting surfaces of the bottom panels 1 and 2 are symmetrical on the left and right, and a half-cone-shaped groove is vertically opened, and the edges of the connecting surfaces of the bottom panels 4 and 5 are symmetrical on the left and right, and a half-cone-shaped groove is vertically opened; the half-cone-shaped grooves arranged on the connecting surfaces of the bottom panels 1, 2, 4 and 5 are connected to form a support column forming cavity.
2. The casting and forming mold for testing refractory bricks according to claim 1, characterized in that: The fixing holes are through holes that penetrate the main bodies of the side plates 1 and 2, and are used for installing screws and nuts.
3. The casting and forming mold for testing refractory bricks according to claim 1, characterized in that: The support column forming cavity is in the shape of a concave frustum with a small bottom area and a large upper area. The concave depth of the support column forming cavity is greater than the height of the support column.
4. The casting and forming mold for testing refractory bricks according to claim 1, characterized in that: The limiting groove is a concave square shape, and the limiting groove runs through the side plate one and side plate two bodies from bottom to top. The width of the limiting groove is greater than the thickness of the blocking plate one and blocking plate two, and the height of the limiting groove is greater than the height of the blocking plate one and blocking plate two.
5. The casting and forming mold for testing refractory bricks according to claim 1, characterized in that: The size of the bottom plate is smaller than the size of the square cavity surrounded by the first side plate, the second side plate, the first blocking plate and the second blocking plate.
6. The casting and forming mold for testing refractory bricks according to claim 1, characterized in that: The bottom plate one and the bottom plate five are rectangular plates, the inner sides of the bottom plate two and the bottom plate four are irregular plates with inclined surfaces cut thereon, and the bottom plate three is a plate with inclined surfaces cut thereon on the upper and lower sides.
7. The casting and forming mold for testing refractory bricks according to claim 1, characterized in that: The inclined surfaces of the inner sides of the bottom plate 2 and the bottom plate 4 have the same inclination angle, and the upper and lower side surfaces of the bottom plate 3 have the same inclination angle and are mirror-symmetrical.