Car lamp injection mold demolding device

By introducing a mold release mechanism into the headlight injection mold, the mold release roller structure driven by the rotating shaft and the motor solves the problem that the car light cover is difficult to remove from the mold, and a fast and efficient mold release process is achieved.

CN223223797UActive Publication Date: 2025-08-15CHANGZHOU JIKEN ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202422503287.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-08-15
Estimated Expiration
2034-10-16

AI Technical Summary

Technical Problem

When the existing headlight injection mold is released, the headlight lamp cover penetrates deep into the mold, resulting in low demolding efficiency and difficult to quickly remove.

Method used

A car lamp injection mold device including a mold release mechanism is designed. Through a rotating shaft, a rotating frame and a motor-driven mold release roller structure, the car lamp can be quickly lifted and released from the mold.

Benefits of technology

It greatly improves the demolding efficiency, simplifies the operating process, and improves the convenience and efficiency of demolding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a car lamp injection mold demolding device which comprises a forming mold, bearing plates are symmetrically and fixedly connected to the bottom of the inner wall of the forming mold, a bottom plate is arranged in the forming mold, a demolding mechanism is arranged in the forming mold, and the demolding mechanism comprises a demolding assembly and a stabilizing assembly. And the demolding assembly and the stabilizing assembly are used in cooperation, the demolding assembly comprises rotating shafts, the rotating shafts are symmetrically and rotatably connected to the interior of the forming mold, and rotating frames are fixedly connected to the outer sides of the two rotating shafts correspondingly. According to the demoulding device for the car lamp injection mould disclosed by the utility model, through the arranged demoulding mechanism, a car lamp penetrating into the forming mould can be quickly jacked upwards, so that a worker can take out the car lamp conveniently, the demoulding efficiency is greatly improved, quick demoulding is facilitated, the structure is simple, and the practicability is relatively high.
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Description

Technical Field

[0001] The utility model relates to the technical field of injection molding and demoulding of vehicle lamps, in particular to a demoulding device for an injection mold of a vehicle lamp. Background Art

[0002] Generally, the cover of vehicle headlights is made of high-grade polycarbonate injection molding. Polycarbonate has high hardness, high strength, high toughness, UV resistance and light transmittance. The lamp housing requires a special injection mold for processing during production.

[0003] In existing headlight injection molds, after pressing is completed, the headlight shade is cooled and then manually removed from the mold. However, in actual use, the injection-molded headlight shade is difficult to remove because it is deeply embedded in the mold. This results in low demolding efficiency and is not conducive to rapid demolding. To address the above issues, we have launched a headlight injection mold demolding device. Utility Model Content

[0004] The utility model discloses a demoulding device for an injection mold of a vehicle lamp, which aims to solve the technical problem that, when manually removing a vehicle lamp from a mold, the lampshade of the injection-molded vehicle lamp is difficult to remove due to its deep penetration into the molding mold, thus resulting in low demoulding efficiency.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] The demolding device of the car light injection mold includes a forming mold, a supporting plate is symmetrically fixedly connected to the bottom of the inner wall of the forming mold, a bottom plate is provided inside the forming mold, a demolding mechanism is provided inside the forming mold, the demolding mechanism includes a demolding component and a stabilizing component, the demolding component and the stabilizing component are used in conjunction with each other, the demolding component includes a rotating shaft, the rotating shaft is symmetrically rotatably connected to the inside of the forming mold, the outer sides of the two rotating shafts are fixedly connected to a rotating rack, the interiors of the two rotating racks are rotatably connected to a demolding roller, the outer sides of the two rotating shafts are fixedly connected to a gear, the outer side of the forming mold is fixedly connected to a motor, and the output end of the motor is fixedly connected to one of the rotating shafts.

[0007] In a preferred embodiment, the stabilizing component includes an elastic groove, which is symmetrically opened inside the two support plates. The interior of the elastic groove is slidably connected with a sliding rod, which extends to the interior of the forming mold and is fixedly connected to the bottom of the base plate. A spring is provided on the outer side of the sliding rod, and the bottom of the sliding rod is fixedly connected to a limiting plate.

[0008] In a preferred solution, a protective cover is fixedly connected to the outer side of the motor, and heat dissipation grooves are equidistantly provided on the outer side of the protective cover.

[0009] In a preferred solution, L-shaped mounting plates are symmetrically fixedly connected to both sides of the forming mold.

[0010] In a preferred solution, a mounting hole is provided inside the L-shaped mounting plate, and the mounting hole cooperates with an external bolt.

[0011] In a preferred solution, the motor is electrically connected to an external controller.

[0012] The demoulding device for the injection mold of a vehicle lamp provided by the utility model has the following advantages:

[0013] First, the demoulding mechanism can quickly lift up the headlights that are deep inside the molding mold, making it convenient for the staff to take out the headlights, greatly improving the demoulding efficiency, facilitating rapid demoulding, and having a simple structure and strong practicality.

[0014] Secondly, the protective cover can protect the motor, the heat dissipation groove can dissipate the heat of the motor, the L-shaped mounting plate and mounting holes can be used to fix the molding die, and the controller can be used to control the opening and closing of the motor, making the operation easier. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a three-dimensional cross-sectional schematic diagram of the demoulding device of the vehicle lamp injection mold proposed by the present invention.

[0016] Figure 2 This is a three-dimensional cross-sectional schematic diagram of the demoulding device of the vehicle lamp injection mold proposed by the present invention.

[0017] Figure 3 This is a three-dimensional rear view schematic diagram of the demoulding device of the vehicle lamp injection mold proposed by the present invention.

[0018] Figure 4 This is a three-dimensional schematic diagram of the demoulding mechanism of the demoulding device for the injection mold of a vehicle lamp proposed in the present invention.

[0019] Figure 5 The demoulding device of the car light injection mold proposed by this utility model Figure 1 Schematic diagram after enlargement of point A.

[0020] In the accompanying drawings: 1. Molding mold; 2. Support plate; 3. Base plate; 41. Rotating shaft; 42. Rotating frame; 43. Demolding roller; 44. Gear; 45. Motor; 5. Elastic groove; 6. Sliding rod; 7. Spring; 8. Limiting plate; 9. Protective cover; 10. Heat dissipation groove; 11. L-shaped mounting plate; 12. Mounting hole. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all of the embodiments. The components of the embodiments of the present application generally described and marked in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the application for protection, but merely represents the selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without making creative work fall within the scope of protection of the present application.

[0022] Reference Figure 1 - Figure 5 The demolding device for a headlight injection mold includes a molding die 1, a supporting plate 2 symmetrically fixedly connected to the bottom of the inner wall of the molding die 1, a bottom plate 3 provided inside the molding die 1, and a demolding mechanism provided inside the molding die 1. The demolding mechanism includes a demolding assembly and a stabilizing assembly, which cooperate with each other. The demolding assembly includes a rotating shaft 41, which is symmetrically rotatably connected to the interior of the molding die 1. The outer sides of the two rotating shafts 41 are fixedly connected to a rotating frame 42, and the interiors of the two rotating frames 42 are rotatably connected to a demolding roller 43. The outer sides of the two rotating shafts 41 are fixedly connected to a gear 44. A motor 45 is fixedly connected to the outer side of the molding die 1, and the output end of the motor 45 is fixedly connected to one of the rotating shafts 41. The stabilizing assembly includes an elastic groove 5, which is symmetrically opened inside the two supporting plates 2. A slide rod 6 is slidably connected inside the elastic groove 5. The slide rod 6 extends into the interior of the molding die 1 and is fixedly connected to the bottom of the bottom plate 3. The outer sides of the slide rod 6 are provided with a spring 7, and the bottom of the slide rod 6 is fixedly connected to a limit plate 8.

[0023] In the above technical solution, the manual removal of the headlight from the mold is considered. However, in actual use, the injection-molded headlight cover is deeply embedded in the mold 1 and difficult to remove, resulting in low demolding efficiency. In order to solve this problem, the specific operations are as follows:

[0024] Reference Figure 1 - Figure 5In a preferred embodiment, the output end of the motor 45 drives one of the rotating shafts 41 to rotate, and the rotation of the rotating shaft 41 drives one of the gears 44 to rotate, and the two gears 44 rotate in opposite directions, and then the two rotating shafts 41 drive the two rotating shafts 41 to rotate in opposite directions, and the two demoulding rollers 43 rotate upward, and then the two demoulding rollers 43 push the bottom plate 3 upward inside the forming mold 1, so that the cooled car lamp can be pushed upward from the inside of the forming mold 1. Through the provided demoulding mechanism, the car lamp deep inside the forming mold 1 can be quickly pushed upward, which is convenient for the staff to take out the car lamp, greatly improving the demoulding efficiency, and is conducive to rapid demoulding. It has a simple structure and strong practicality.

[0025] Reference Figure 1 - Figure 5 In a preferred embodiment, a protective cover 9 is fixedly connected to the outside of the motor 45, and heat dissipation grooves 10 are equidistantly provided on the outside of the protective cover 9. L-shaped mounting plates 11 are symmetrically fixedly connected to both sides of the forming mold 1. A mounting hole 12 is provided inside the L-shaped mounting plate 11, and the mounting hole 12 cooperates with an external bolt. The motor 45 is electrically connected to an external controller. The motor 45 can be protected by the protective cover 9, and the heat dissipation grooves 10 can be used to dissipate heat from the motor 45. The forming mold 1 can be fixedly installed by the L-shaped mounting plate 11 and the mounting holes 12. The controller can be used to facilitate the staff to control the opening and closing of the motor 45, making the operation easier.

[0026] Working principle: After the headlight is stamped and cooled, the staff starts the motor 45. The output end of the motor 45 drives one of the rotating shafts 41 to rotate. The rotation of the rotating shaft 41 drives one of the gears 44 to rotate. The two gears 44 rotate in opposite directions, and then the two rotating shafts 41 drive the two rotating shafts 41 to rotate in opposite directions. The two demoulding rollers 43 rotate upward, and then the two demoulding rollers 43 push the bottom plate 3 upward inside the forming mold 1, so that the cooled headlight can be pushed up from the inside of the forming mold 1. After pushing it up, the staff can take the headlight out of the inside of the forming mold 1.

[0027] The above description is merely a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. The replacements described may be partial structures, devices, or method steps, or they may be complete technical solutions. Any equivalent replacements or modifications based on the technical solution and the concept of the present invention shall be covered by the scope of protection of the present invention.

Claims

1. A demoulding device for an automobile lamp injection mold, comprising a molding mold (1), characterized in that: The bottom of the inner wall of the molding mold (1) is symmetrically fixedly connected with a supporting plate (2), the interior of the molding mold (1) is provided with a bottom plate (3), the interior of the molding mold (1) is provided with a demoulding mechanism, the demoulding mechanism includes a demoulding component and a stabilizing component, the demoulding component and the stabilizing component are used in conjunction with each other, the demoulding component includes a rotating shaft (41), the rotating shaft (41) is symmetrically rotatably connected to the interior of the molding mold (1), the outer sides of the two rotating shafts (41) are fixedly connected with a rotating rack (42), the interiors of the two rotating racks (42) are rotatably connected with a demoulding roller (43), the outer sides of the two rotating shafts (41) are fixedly connected with a gear (44), the outer side of the molding mold (1) is fixedly connected with a motor (45), and the output end of the motor (45) is fixedly connected to one of the rotating shafts (41).

2. The demoulding device for the automotive lamp injection mold according to claim 1, characterized in that: The stabilizing component comprises an elastic groove (5), wherein the elastic groove (5) is symmetrically arranged inside the two supporting plates (2), and the interior of each elastic groove (5) is slidably connected to a slide rod (6), wherein the slide rod (6) extends to the interior of the forming mold (1) and is fixedly connected to the bottom of the base plate (3), and a spring (7) is sleeved on the outer side of the slide rod (6), and the bottom of the slide rod (6) is fixedly connected to a limit plate (8).

3. The demoulding device for the automotive lamp injection mold according to claim 1, characterized in that: A protective cover (9) is fixedly connected to the outside of the motor (45), and heat dissipation grooves (10) are equidistantly provided on the outside of the protective cover (9).

4. The demoulding device for the automotive lamp injection mold according to claim 1, characterized in that: L-shaped mounting plates (11) are symmetrically fixedly connected to both sides of the forming mold (1).

5. The demoulding device for the automotive lamp injection mold according to claim 4, characterized in that: A mounting hole (12) is provided inside the L-shaped mounting plate (11), and the mounting hole (12) cooperates with an external bolt for use.

6. The demoulding device for the automotive lamp injection mold according to claim 1, characterized in that: The motor (45) is electrically connected to an external controller.