Pipeline elbow angle assembling component

By designing multi-angle adjustable pipe elbow angle assembly components, the problems of inconsistent angles and inaccurate dimensions in PVC pipe installation are solved, precise docking and efficient installation are achieved, and the complexity of manual operation is reduced.

CN223223888UActive Publication Date: 2025-08-15DALI ENERGY STORAGE TECH HUBEI CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421624924.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-10
Publication Date
2025-08-15
Estimated Expiration
2034-07-10

AI Technical Summary

Technical Problem

The lack of reliable multi-range size adjustable positioning and compression devices in existing PVC pipeline installations leads to inconsistent installation angles and inaccurate sizes, which increases manual labor intensity and reduces installation efficiency, especially when the number of components is large in large-scale chemical and petroleum pipeline construction.

Method used

A pipe elbow angle assembly assembly is designed, including first and second positioning modules, allowing multi-angle adjustment to achieve vertical center alignment of the pipe elbow, combined with the slide groove, slide plate and push-pull clamp, fixed by locking bolts to ensure accurate docking.

Benefits of technology

The center alignment of the pipe elbows in the vertical direction is achieved, the installation accuracy and efficiency are improved, the complexity and labor intensity of manual operations are reduced, and the adaptability to a variable installation environment is achieved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223223888U_ABST
    Figure CN223223888U_ABST
Patent Text Reader

Abstract

The utility model provides a pipeline elbow angle assembling assembly which comprises at least one first positioning module, at least one positioning opening is formed in the first positioning module, and a first type of pipeline elbow is contained in the positioning opening. The second positioning module is arranged opposite to the first positioning module, at least one second positioning opening is formed in the second positioning module, and a second type of pipeline elbow is contained in the second positioning opening. According to the pipeline elbow angle assembling assembly, through the innovative multi-angle adjusting function and the precise positioning mechanism, center alignment of the pipeline elbow in the vertical direction is achieved, and the pipeline installation precision and efficiency are remarkably improved. The design of the assembly allows the second positioning module to be accurately adjusted at multiple angles in an initial horizontal state so as to adapt to variable installation environments, and meanwhile, the complexity and labor intensity of manual operation are reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of PVC pipes, in particular to a pipe elbow angle assembly component. Background Art

[0002] Currently, PVC pipes are primarily used for liquid transportation in various fields, including domestic water supply and drainage, chemical industry, petroleum, printed circuits, electronic plating, food, municipal administration, etc. All types of components within PVC pipes are regulated and controlled in accordance with the corresponding standards of the National Standard, the American Standard, the British Standard, and the Japanese Standard.

[0003] However, in the installation of various components of the pipeline, due to the different construction environments, all pipeline construction is done manually on-site by measuring and making, and the press-fitting is also done manually by hand. The state, size, angle, bonding pressure and pressing time of the assembled pipe fittings vary greatly. The operation depends entirely on manual control based on experience. There is no reliable, universal, multi-range and adjustable positioning and pressing device to solve the problems of inconsistent installation angles and inaccurate sizes, to relieve manual labor intensity and improve work efficiency.

[0004] PVC pipe installation often requires the bonding of two elbows, tees, and other components at a 90-degree angle, or the symmetrical assembly of elbow components. Without positioning tools, the bonding angle cannot be measured and guaranteed, especially in large chemical and petroleum pipeline construction projects where the number of such components is enormous. Utility Model Content

[0005] The utility model provides a pipeline elbow angle assembly component, which solves the problem of pipeline components that can adapt to different angles in the prior art and realizes fast and accurate installation.

[0006] The technical solution of the present utility model is achieved as follows:

[0007] A pipe elbow angle assembly component, comprising

[0008] At least one first positioning module, the first positioning module having at least one positioning opening, the positioning opening accommodating a first type of pipe elbow;

[0009] At least one second positioning module disposed opposite to the first positioning module, the second positioning module having at least one second positioning opening, the second positioning opening accommodating a second type of pipe elbow;

[0010] The second positioning module allows multi-angle adjustment relative to the first positioning module in an initial horizontal relative position state to ensure that the butt joint of the second type of pipe elbow is vertically aligned with the butt joint of the first type of pipe elbow.

[0011] Furthermore, the multi-angle adjustment includes 0 degree, 90 degree, 180 degree and 270 degree flipping.

[0012] Furthermore, it also includes a bottom plate with a slide groove, and the first positioning module and the second positioning module are adapted in the slide groove and slide along the slide groove.

[0013] Furthermore, a plurality of slide plates are slidably arranged in the slide groove, and a push-pull clamp is provided on the slide plate, and a pushing end of the push-pull clamp is located at the separated side of the first positioning module and the second positioning module.

[0014] Furthermore, a locking bolt is provided on the slide plate.

[0015] The beneficial effects of the technical solution provided by this application are:

[0016] This pipe elbow angle assembly assembly, with its innovative multi-angle adjustment function and precise positioning mechanism, achieves vertical center alignment of pipe elbows, significantly improving the accuracy and efficiency of pipe installation. The assembly design allows for precise multi-angle adjustment of the second positioning module from the initial horizontal position to adapt to changing installation environments, while reducing the complexity and labor intensity of manual operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0018] Figure 1 This is a schematic diagram of the pipe elbow angle assembly component of the utility model;

[0019] Figure 2 This is a half-section schematic diagram of the second positioning module of the utility model being mirror-imaged relative to the first positioning module;

[0020] Figure 3 This is a half-section schematic diagram of the second positioning module of the present invention flipped 90 degrees relative to the first positioning module;

[0021] Figure 4 This is a half-section schematic diagram of the second positioning module of the present invention flipped 180 degrees relative to the first positioning module;

[0022] Figure 5 This is a half-section schematic diagram of the second positioning module of the present invention flipped 270 degrees relative to the first positioning module;

[0023] Figure 6This is a schematic diagram of the analysis of the distance between the center of the second type of pipe elbow butt joint and the distance between the center of the first type of pipe elbow butt joint and the bottom horizontal plane.

[0024] In the figure: 100 base plate, 110 slide groove, 120 slide plate, 130 push-pull clamp, 140 locking bolt, 150 first positioning module, 151 positioning port, 152 first type pipe elbow, 160 second positioning module, 161 second positioning port, 162 second type pipe elbow. DETAILED DESCRIPTION

[0025] The following will clearly and completely describe the technical solution of the present invention in conjunction with the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] Example 1

[0027] Reference Figure 2-6 A pipe elbow angle assembly assembly includes at least one first positioning module 150, the first positioning module 150 having at least one positioning opening 151 therein, the positioning opening 151 accommodating a first type pipe elbow 152; and at least one second positioning module 160 disposed opposite the first positioning module 150, the second positioning module 160 having at least one second positioning opening 161 therein, the second positioning opening 161 accommodating a second type pipe elbow 162.

[0028] The first positioning module 150 is a key part of the assembly and has at least one positioning port 151. The positioning port 151 is specifically designed to accommodate a first type of pipe elbow 152. Figure 1 In the figure, the first positioning module 150 is shown as a rectangular block, and the positioning opening 151 on it matches the outer diameter of the pipe elbow 152. The second positioning module 160 has at least one second positioning opening 161 corresponding to the first positioning module 150 for accommodating the second type of pipe elbow 162. Figure 1 In FIG. 1 , the second positioning module 160 is shown as a block similar to the first positioning module 150 , but is designed to accommodate other types of pipe elbows.

[0029] The second positioning module 160 allows for multi-angle adjustment relative to the first positioning module 150 in an initial horizontal relative position state to ensure that the butt joint of the second type pipe elbow 162 is vertically aligned with the butt joint of the first type pipe elbow 152 .

[0030] The second positioning module 160 can be adjusted to multiple angles relative to the first positioning module 150 in the initial horizontal relative position state. This function allows the second positioning module 160 to be flipped at 0 degrees, 90 degrees, 180 degrees and 270 degrees, as shown in the attached figure. Figure 2-5 This design provides flexibility to accommodate diverse installation requirements and construction environments. The core of the technical solution is that, regardless of the angle of the second positioning module 160, it ensures that the butt joint of the second-type pipe elbow 162 is vertically aligned with the butt joint of the first-type pipe elbow 152. This feature ensures precise docking between the pipe elbows, improving installation accuracy and reliability.

[0031] Reference Figure 2-5 The multi-angle adjustment includes 0 degree, 90 degree, 180 degree and 270 degree flip.

[0032] In this pipe elbow angle assembly, the design of the second positioning module 160 relative to the first positioning module 150 allows for multi-angle adjustment, which specifically includes the ability to achieve 0 degrees, 90 degrees, 180 degrees, and 270 degrees of rotation. This design provides four specific, predefined angle adjustment options to accommodate different pipe installation and docking requirements. Figure 2-5 The configuration of the second positioning module 160 when performing these angle adjustments relative to the first positioning module 150 is shown through a half-section diagram.

[0033] Reference Figure 1 , further comprising a base plate 100 with a slide groove 110 , wherein the first positioning module 150 and the second positioning module 160 are adapted in the slide groove 110 and slide along the same.

[0034] In addition to positioning modules for accommodating different types of pipe elbows, the pipe elbow angle assembly also includes a base plate 100 with a slide groove 110. This design feature allows the first positioning module 150 and the second positioning module 160 to fit and slide within the slide groove 110. This structural design provides the positioning modules with freedom of movement along the base plate 100, allowing for more flexible adjustment of the relative positions of the pipe elbows.

[0035] The chute 110 provides a guide system on the base plate 100, enabling the first and second positioning modules 150 and 160 to move parallel to each other on the base plate 100. This sliding mechanism allows the operator to adjust the relative positions of the two positioning modules to achieve precise alignment based on the specific requirements of the pipe elbow docking. During the adjustment process, the chute 110 ensures stable linear sliding of the positioning modules, improving the accuracy and repeatability of the assembly process. This design not only improves assembly efficiency but also allows for quick adjustment and reconfiguration of the pipe elbow docking angle for different installation scenarios.

[0036] A plurality of slides 120 are slidably disposed in the slide groove 110 , and a push-pull fixture 130 is disposed on the slide 120 . The pushing end of the push-pull fixture 130 is located at the separated side of the first positioning module 150 and the second positioning module 160 .

[0037] In this pipe elbow angle assembly, the slideway 110 is designed to allow multiple slides 120 to slide within it. Each slide 120 is equipped with a push-pull fixture 130, whose push-pull ends are designed to interact with the separated sides of the first and second positioning modules 150, 160. This configuration allows the push-pull fixtures 130 to assist in securing or adjusting the position of the positioning modules, ensuring precise alignment of the pipe elbow during assembly.

[0038] The slide 120 slides along the guide of the chute 110, and the push-pull fixture 130 contacts the separated sides of the first and second positioning modules 150, 160 through its pushing end. When the relative positions of the pipe elbows need to be adjusted for precise docking, the operator can operate the push-pull fixture 130, pushing the pushing end to adjust the positions of the first and second positioning modules 150, 160, so that the first and second types of pipe elbows 152, 162 in the first and second positioning modules 150, 160 are docked. The design of the push-pull fixture 130 allows it to rest against the sides of the positioning modules, providing the necessary support and stability to ensure that the pipe elbows maintain the correct alignment and angle during assembly.

[0039] like Figure 1 As shown, in this pipe elbow angle assembly, the chute 110 and slide 120 feature an anti-slip design, specifically employing specific protrusions or grooves, including but not limited to T-shaped or dovetail shapes. This design ensures a high degree of stability and guidance for the slide 120 as it slides within the chute 110, thereby preventing any lateral movement during the sliding process. The T-shaped or dovetail design provides a tight fit and strong lateral support, ensuring that the slide 120 moves smoothly along the intended path.

[0040] like Figure 1As shown, in this pipe elbow angle assembly, in addition to multiple slides 120 provided in the chute 110 and push-pull fixtures 130 provided on the slides 120, a locking bolt 140 is also specially designed and installed on the slides 120. The locking bolt 140 is used to fix the position of the slide 120 in the chute 110, ensuring that the slide 120 and the push-pull fixture 130 thereon can be stably locked after being adjusted to the appropriate position to prevent displacement during the assembly process.

[0041] After the operator adjusts the first and second positioning modules 150 and 160 to the desired relative positions using the push-pull fixture 130, the position of the slide 120 can be fixed using the locking bolts 140. Specifically, the operator tightens the locking bolts 140 so that they fit tightly against the sidewalls of the chute 110, thereby locking the position of the slide 120 and, in turn, the position of the push-pull fixture 130. This prevents the first and second positioning modules 150 and 160 from moving, maintaining the precise alignment of the pipe elbow.

[0042] Example 2

[0043] like Figure 6 As shown, the distance from the center of the butt joint of the first type pipe elbow 152 to the bottom of the first positioning module 150 is defined as X; the distances from the center of the butt joint of the second type pipe elbow 162 to the corresponding sides of the second positioning module 160 are defined as X1, X2, X3, and X4 respectively; it is important that X1, X2, X3, and X4 must all be equal to X to ensure that the second type pipe elbow 162 is precisely aligned with the butt joint of the first type pipe elbow 152 in the horizontal and vertical directions.

[0044] This assembly method works by ensuring that when two different types of pipe elbows are connected, the distance between their joint center and the bottom of their respective positioning modules remains consistent—the distance X. By precisely controlling this distance, combined with the ability to adjust at multiple angles, the pipe elbows can be precisely aligned in various orientations, whether horizontally, vertically, or at other angles. This precise alignment is crucial to preventing leaks, ensuring efficient fluid flow, and meeting piping installation regulations.

[0045] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A pipe elbow angle assembly component, characterized in that: include At least one first positioning module (150), the first positioning module (150) having at least one positioning opening (151), the positioning opening (151) accommodating a first type pipe elbow (152); at least one second positioning module (160) disposed relative to the first positioning module (150), the second positioning module (160) having at least one second positioning opening (161), the second positioning opening (161) accommodating a second type of pipeline elbow (162); The second positioning module (160) allows multi-angle adjustment relative to the first positioning module (150) in an initial horizontal relative position state to ensure that the butt joint of the second type pipe elbow (162) is vertically aligned with the butt joint of the first type pipe elbow (152).

2. The pipe elbow angle assembly according to claim 1, characterized in that: The multi-angle adjustment includes 0 degree, 90 degree, 180 degree and 270 degree flipping.

3. The pipe elbow angle assembly assembly according to claim 1, characterized in that: It also includes a bottom plate (100) with a slide groove (110), wherein the first positioning module (150) and the second positioning module (160) are adapted in the slide groove (110) and slide along the slide groove (110).

4. The pipe elbow angle assembly assembly according to claim 3, characterized in that: A plurality of slide plates (120) are slidably arranged in the slide groove (110), and a push-pull clamp (130) is provided on the slide plate (120). The push end of the push-pull clamp (130) is located at the separated side of the first positioning module (150) and the second positioning module (160).

5. The pipe elbow angle assembly assembly according to claim 4, characterized in that: The slide plate (120) is provided with a locking bolt (140).