Functional composite warp-knitted fabric
Through the composite structure of the wear-resistant jacquard layer and the antibacterial warm-keeping layer, combined with specific fibers and warp knitting technology, the shortcomings of warp knitting fabrics in wear resistance, antibacterial and warm-keeping are solved, and the production of high-performance warm-keeping shirt fabrics in autumn and winter are achieved.
Patent Information
- Application Number
- CN202422529227.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-19
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-10-19
AI Technical Summary
In the prior art, warp knitted fabrics have insufficient comprehensive performance in wear resistance, antibacterial properties and warmth, making it difficult to meet the functional needs of warm shirts in autumn and winter.
The composite structure of the wear-resistant jacquard layer and the antibacterial warm-keeping layer is adopted. The wear-resistant jacquard layer is made of four comb warp knitted by GB1, GB2, GB3, and GB4. Island silk and nylon fiber filaments are penetrated into GB1 and GB2. The antibacterial warm-keeping layer is made of antibacterial yarn and warm-keeping yarn warp knitted. An antibacterial layer is set between the wear-resistant jacquard layer and the antibacterial warm-keeping layer. The combination of specific fibers and warp knitted technology are used to enhance the wear resistance, antibacterial and warm-keeping properties of the fabric.
It realizes the fluffy and softness of the fabric, good wear resistance, and has antibacterial, moisture absorption, heat and warmth functions. It is suitable for making warm shirt fabrics in autumn and winter.
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Figure CN223224019U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a warp knitted fabric, in particular to a functional composite warp knitted fabric. Background Art
[0002] With advances in warp knitting technology and the diversification of raw material applications, such as the trial production and application of various differentiated fibers, functional fibers, specialty fibers, and high-grade natural fibers, warp knitted products for apparel, decorative purposes, and industrial applications have been comprehensively developed. Functional fabrics are made using special treatments or materials to meet functional requirements, such as improving comfort, providing additional protection, or enhancing performance. Warp knitted fabrics and accessories are constantly being updated and upgraded, and new products in various styles are constantly emerging, opening up new areas for fabric design and production. The development of high-value-added, diversified composite warp knitted fabrics with dual or multiple functions has become one of the development trends of functional knitting products. Utility Model Content
[0003] The utility model aims to provide a functional composite warp knitted fabric with wear-resistant, antibacterial and warm-keeping functions, which is suitable for making warm shirt fabrics in autumn and winter.
[0004] In order to solve the above technical problems, the purpose of the utility model is achieved as follows: a functional composite warp knitted fabric, comprising: a wear-resistant jacquard layer and an antibacterial thermal insulation layer; the wear-resistant jacquard layer is warp-knitted by four combs GB1, GB2, GB3, and GB4; island silk and nylon fiber filaments are inserted into GB1 and GB2, and GB1 is arranged in the order of one island silk and two nylon fiber filaments, and GB2 is arranged in the order of two nylon fiber filaments and one island silk; the antibacterial thermal insulation layer is warp-knitted by antibacterial yarn and thermal insulation yarn, and the antibacterial yarn and thermal insulation yarn are arranged in the order of 2:2.
[0005] On the basis of the above scheme and as a preferred scheme of the above scheme: the specification of the sea island yarn is 75D / 36F, and the specification of the nylon fiber filament is 50D / 24F.
[0006] On the basis of the above scheme and as a preferred scheme of the above scheme: 75D / 36F nylon-polyester composite yarn is inserted into the GB3.
[0007] On the basis of the above scheme and as a preferred scheme of the above scheme: 75D / 144F nylon fiber filaments are inserted into the GB4.
[0008] On the basis of the above scheme and as a preferred scheme of the above scheme: the antibacterial yarn is a blended yarn of viscose-based apocynum flax and viscose compact spinning, and the fineness of the antibacterial yarn is 14.69tex.
[0009] On the basis of the above scheme and as a preferred scheme of the above scheme: the warming yarn is a viscose-based wool protein and combed cotton compact spun blended yarn, and the fineness of the warming yarn is 14.62tex.
[0010] On the basis of the above scheme and as a preferred scheme of the above scheme: a reinforced antibacterial layer is further provided between the wear-resistant jacquard layer and the antibacterial thermal insulation layer, and the reinforced antibacterial layer is warp-knitted with polylactic acid fiber antibacterial composite yarn.
[0011] The beneficial effects of the utility model are: based on the functional composite warp knitted fabric of the utility model, the use of yarn is combined with the warp knitting structure, the fabric is fluffy and soft, and comfortable to wear; the wear-resistant jacquard layer not only has a striped appearance, but also has wear resistance; the antibacterial and thermal insulation layer is soft and comfortable, and has antibacterial, moisture-absorbing, heat-generating and warming functions, and is suitable for making warm shirt fabrics in autumn and winter. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 Schematic diagram of the structure of the functional composite warp knitted fabric involved in Example 1;
[0013] Figure 2 This is a schematic structural diagram of the functional composite warp knitted fabric involved in Example 2;
[0014] In the figure: 1- wear-resistant jacquard layer, 2- antibacterial thermal insulation layer, 3- reinforced antibacterial layer. DETAILED DESCRIPTION
[0015] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.
[0016] Example 1
[0017] Combine Figure 1 This embodiment is described in detail. A functional composite warp knitted fabric comprises: a wear-resistant jacquard layer 1 and an antibacterial and thermal insulation layer 2; the wear-resistant jacquard layer 1 is warp-knitted by four combs GB1, GB2, GB3, and GB4; island-in-sea yarns and nylon fiber filaments are inserted into both GB1 and GB2, and the yarns in GB1 are arranged in the order of one island-in-sea yarn and two nylon fiber filaments, and the yarns in GB2 are arranged in the order of two nylon fiber filaments and one island-in-sea yarn; the antibacterial and thermal insulation layer 2 is warp-knitted by antibacterial yarns and thermal insulation yarns, and the antibacterial yarns and thermal insulation yarns are arranged in the order of 2:2. Specifically, the yarn inlay numbers of the four combing bars GB1, GB2, GB3, and GB4 are: GB1: 2-3 / 2-2 / 1-0 / 1-1 / / , GB2: 1-1 / 1-0 / 2-2 / 2-3 / / , GB3: 1-0 / 2-3 / 4-5 / 3-2 / / , GB4: 0-0 / 3-3 / 0-0 / 3-3 / / . The wear-resistant jacquard layer 1 and the antibacterial thermal insulation layer 2 are laminated by dot-shaped hot melt adhesive.
[0018] Furthermore, the specifications of the island-in-the-sea yarn are 75D / 36F, and the specifications of the nylon fiber filament are 50D / 24F. Island-in-the-sea yarn is a type of island-in-the-sea microfiber, which is made by dispersing one polymer in another. The dispersed phase in the fiber cross-section forms an "island" state, while the matrix is equivalent to the "sea". The sea component is finally dissolved through fabric finishing to obtain the microfiber, giving the fabric a soft luster and a plump and delicate surface.
[0019] Furthermore, 75D / 36F nylon-polyester composite yarn is inserted into GB3. Specifically, the cross-section of the nylon-polyester composite yarn is a segmented orange segment, where the segmented segments are polyester and the segmented segments are nylon. After finishing the fabric, the segmented segments can be split to obtain ultrafine fibers, resulting in a fluffy and soft fabric.
[0020] Furthermore, 75D / 144F nylon fiber filaments are inserted into the GB4.
[0021] The wear-resistant jacquard layer 1 is made of composite microfiber and nylon fiber, fully utilizing the characteristics of microfiber and nylon, combined with warp knitting technology, and woven with four combs to obtain a striped appearance with a three-dimensional effect on the surface. There is space supported by microfibers between the stripes, which has a microclimate adjustment ability with special compression performance. The nylon fiber filament can enhance the wear resistance of the fabric.
[0022] Furthermore, the antibacterial yarn is a blend of viscose-based apocynum venetum and viscose compact yarn, with a fineness of 14.69 tex. Specifically, the blend ratio of viscose-based apocynum venetum to viscose blended yarn is 30:70. Apocynum venetum fiber, also known as wild hemp and zeqi hemp, has a long history and a wide range of therapeutic benefits, including antibacterial, antihypertensive, antiasthmatic, lipid-lowering, far-infrared thermal insulation, and UV protection. Viscose-based apocynum venetum fiber is produced by spinning a composite of apocynum venetum and viscose, and exhibits excellent hand feel and yarn quality.
[0023] Furthermore, the thermal insulation yarn is a viscose-based wool protein and combed cotton compact-spun blended yarn, with a fineness of 14.62 tex. Specifically, the blend ratio of the viscose-based wool protein and combed cotton compact-spun blended yarn is 60:40. Viscose-based wool protein fiber is formed by spinning wool protein and viscose, has a C-shaped hollow cross-section, a soft feel, is rich in amino acids, and has a high hygroscopic calorific value.
[0024] The antibacterial and thermal insulation layer 2 has antibacterial properties due to the presence of viscose-based apocynum flax fibers. The presence of viscose-based wool protein fibers enhances the antibacterial properties, moisture absorption, heat preservation, and antistatic properties of the fabric. The combed cotton makes the fabric soft, moisture-absorbing, breathable, and comfortable to wear. Therefore, the antibacterial and thermal insulation layer 2 has antibacterial, moisture-absorbing, heat preservation, and antistatic properties. When the clothing made of the functional composite warp knitted fabric is worn, one side of the antibacterial and thermal insulation layer 2 is close to the human body.
[0025] Example 2
[0026] Combine Figure 2 This embodiment is described in detail. Based on the first embodiment, a reinforced antibacterial layer 3 is provided between the wear-resistant jacquard layer 1 and the antibacterial and thermal insulation layer 2. This reinforced antibacterial layer 3 is warp-knitted with polylactic acid fiber antibacterial composite yarn. The provision of this reinforced antibacterial layer 3 further enhances the overall antibacterial properties of the functional composite warp-knitted fabric.
[0027] Specifically, the polylactic acid fiber antibacterial composite yarn is made by using a narrow-slot negative pressure hollow roller condensing spinning device in the spinning process, so that a PLA / PHBV filament wraps two PLA coarse yarns under the action of twist (Z twist). The linear density of the polylactic acid fiber antibacterial composite yarn is 18.5tex.
[0028] PLA / PHBV filament is a blend of PLA and PHBV. PHBV is an aliphatic polyester synthesized by microorganisms. It is biodegradable and biocompatible. Produced by bacteria, it can be digested by bacteria and completely decomposed into carbon dioxide, water, and biomass in soil or composting conditions, without causing environmental pollution. By leveraging the antimicrobial properties of PLA and the biocompatibility of PHBV, the polylactic acid fiber antibacterial composite yarn is endowed with certain antibacterial properties. The polylactic acid fiber antibacterial composite yarn exhibits an inhibition rate of over 70% against Escherichia coli, Staphylococcus aureus, and Candida albicans, demonstrating excellent antibacterial properties.
[0029] The above describes in detail the preferred embodiments of the present invention. It should be understood that those skilled in the art can make numerous modifications and variations based on the concepts of the present invention without inventive effort. Therefore, any technical solutions that can be derived by those skilled in the art based on the concepts of the present invention through logical analysis, reasoning, or limited experimentation based on the existing technology should be within the scope of protection defined by the claims.
Claims
1. A functional composite warp knitted fabric, characterized in that: include: A wear-resistant jacquard layer (1) and an antibacterial thermal insulation layer (2); the wear-resistant jacquard layer (1) is warp-knitted by four combs GB1, GB2, GB3, and GB4; island-in-the-sea yarn and nylon fiber filaments are inserted into GB1 and GB2, and GB1 arranges them in the order of one island-in-the-sea yarn and two nylon fiber filaments, and GB2 arranges them in the order of two nylon fiber filaments and one island-in-the-sea yarn; the antibacterial thermal insulation layer (2) is warp-knitted by antibacterial yarn and thermal insulation yarn, and the antibacterial yarn and thermal insulation yarn are arranged in the order of 2:
2.
2. The functional composite warp knitted fabric according to claim 1, characterized in that: The specification of the island-in-the-sea yarn is 75D / 36F, and the specification of the nylon fiber filament is 50D / 24F.
3. The functional composite warp knitted fabric according to claim 1, characterized in that: 75D / 36F nylon-polyester composite yarn is inserted into the GB3.
4. The functional composite warp knitted fabric according to claim 1, characterized in that: 75D / 144F nylon fiber filaments are inserted into the GB4.
5. The functional composite warp knitted fabric according to claim 1, characterized in that: The antibacterial yarn is a blended yarn of viscose-based apocynum flax and viscose compact spinning, and the fineness of the antibacterial yarn is 14.69 tex.
6. The functional composite warp knitted fabric according to claim 1, characterized in that: The warming yarn is a viscose-based wool protein and combed cotton compact blended yarn, and the fineness of the warming yarn is 14.62tex.
7. The functional composite warp knitted fabric according to claim 1, characterized in that: A reinforced antibacterial layer (3) is further provided between the wear-resistant jacquard layer (1) and the antibacterial thermal insulation layer (2), and the reinforced antibacterial layer (3) is warp-knitted with polylactic acid fiber antibacterial composite yarn.