Waterproof electric vehicle rotating handle

By installing waterproof joints and flow guide structures in the electric vehicle rotor head, the short circuit problem caused by water inflow on rainy days is solved, and the stability and safety of the electric vehicle are improved.

CN223224483UActive Publication Date: 2025-08-15WENZHOU TIANRUI MOTORCYCLE PARTS CO LTD
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Patent Information

Application Number
CN202422416341.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-08-15
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

Existing electric vehicle rotors are prone to water in rainy days, resulting in short circuits and failures at the connections between Hall components and wires, and poses safety hazards.

Method used

The waterproof joint is installed in the rotor head, including the engaging joint body and cover plate, seal the wiring through the wire groove and the slot structure, and a partition plate and groove separation wire are installed inside, sealant is injected to improve sealing, and a flow guide hole is provided in the rotor head to discharge water.

Benefits of technology

Effectively prevent rainwater from entering the wiring, avoid short circuits, improve the stability and safety of electric bike riding, and ensure normal operation of electric bikes on rainy days.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a waterproof electric vehicle rotating handle, and relates to the field of electric vehicles. The waterproof rotary handle comprises a rotary handle head, a clamping groove is formed in the rotary handle head, a waterproof connector is clamped in the clamping groove, the waterproof connector comprises a connector body and a cover plate which are clamped with each other, and wire grooves which correspond to each other and are communicated with a wiring cavity in the connector body are formed in one side of the connector body and one side of the cover plate. The cover plate is provided with a glue injection hole communicated with the wiring cavity in the joint main body, the joint main body is internally provided with a partition plate located between the adjacent wiring grooves, and the inner side surface of the cover plate is provided with a groove located between the adjacent wiring grooves. The waterproof connector is installed in the rotating handle head of the electric vehicle rotating handle, and the wiring position of the speed regulation circuit of the electric vehicle is arranged in the waterproof connector in a sealed mode, so that the wiring position can be sealed and protected, the situation that the wiring position fails due to water inflow in rainy days, and consequently electric vehicle faults are caused is prevented, and stability and safety of riding of the electric vehicle are improved.
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Description

Technical Field

[0001] The utility model belongs to the field of electric vehicles, and in particular relates to a waterproof electric vehicle handlebar. Background Art

[0002] The electric vehicle's handlebar, also known as the speed controller, is a key component for controlling the vehicle's speed. Its operating principle is primarily based on the Hall effect. Inside the handlebar, a linear Hall element is installed that senses the strength of magnetic lines of force. This Hall element is connected to three wires—typically red, black, and green—representing the positive, negative, and signal lines, respectively. Inside the handlebar, a magnet rotates as the handlebar is turned. The Hall element senses the changes in the magnetic force and transmits this signal to the controller. The controller then controls the motor's speed based on the strength of the signal.

[0003] The current electric vehicle handlebar structure is prone to water ingress on rainy days. If rainwater enters the connection between the Hall element and the wire, it will cause a short circuit at the connection point, which will cause the handlebar of the electric vehicle to malfunction and be unable to accurately accelerate, decelerate or switch, thus posing a certain safety hazard. Summary of the Invention

[0004] In view of the problems in the related art, the utility model proposes a waterproof electric vehicle handlebar to overcome the above technical problems existing in the existing related art.

[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0006] The utility model is a waterproof electric vehicle handlebar, comprising a handlebar head, wherein a card slot is provided inside the handlebar head, and a waterproof connector is mounted inside the card slot;

[0007] The waterproof connector includes a connector body and a cover plate that are engaged with each other. A wiring cavity is provided inside the connector body. One side of the connector body and the cover plate are both provided with corresponding wire grooves that are connected to the wiring cavity inside the connector body.

[0008] Furthermore, a partition plate located between adjacent wiring troughs is provided in the connector body, and a groove located between adjacent wiring troughs is provided on the inner side surface of the cover plate.

[0009] Furthermore, side card slots are provided on both sides of the connector body, and side card blocks capable of being engaged with the side card slots are provided on both sides of the cover plate.

[0010] Furthermore, a front card slot is provided on the front side of the connector body, and a front card block capable of being engaged with the front card slot is provided on the front side of the cover plate.

[0011] Furthermore, a glue injection hole communicating with the wiring cavity in the connector body is provided on the cover plate.

[0012] Furthermore, a guide hole communicating with the bottom of the slot is provided inside the turning handle.

[0013] The utility model has the following beneficial effects:

[0014] 1. In the utility model, a waterproof joint is installed in the handlebar head of the electric vehicle, and the wiring part of the electric vehicle speed control circuit is sealed in the waterproof joint, so that the wiring part can be sealed and protected to prevent the wiring part from malfunctioning due to water infiltration on rainy days, which may cause electric vehicle malfunction and improve the stability and safety of electric vehicle riding; and a diversion hole connected to the bottom of the card slot is opened inside the handlebar head. When rainwater penetrates into the handlebar of the electric vehicle on rainy days, the rainwater inside the card slot where the waterproof joint is installed can be quickly diverted and discharged through the diversion hole, preventing rainwater from staying and gathering in the card slot, thereby preventing rainwater from seeping into the waterproof joint, and further improving the waterproof performance of the wiring part. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, they can also obtain drawings based on these drawings without paying any creative work.

[0016] Figure 1 This is one of the three-dimensional structural diagrams of the electric vehicle handlebar of the present utility model;

[0017] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model of the waterproof connector of the electric vehicle handlebar;

[0018] Figure 3 This is a schematic diagram of the exploded structure of the waterproof connector for the electric vehicle handlebar of the present invention;

[0019] Figure 4 This is a schematic diagram of the three-dimensional structure of the waterproof connector cover of the electric vehicle throttle handle of the present invention;

[0020] Figure 5 This is the second schematic diagram of the three-dimensional structure of the electric vehicle handlebar of the present invention.

[0021] In the figure: 1. Turn handle; 2. Card slot; 3. Waterproof connector; 31. Connector body; 32. Cover plate; 33. Wire groove; 34. Glue injection hole; 35. Side card slot; 36. Side card block; 37. Partition; 38. Groove; 39. Front card slot; 310. Front card block; 4. Diversion hole. DETAILED DESCRIPTION

[0022] The following will clearly and completely describe the technical solutions in the utility model embodiments in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the utility model embodiments, not all of the embodiments. Based on the utility model embodiments, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of utility model protection.

[0023] In the description of the present utility model, it should be understood that the terms "opening", "upper", "lower", "top", "middle", "inside" and the like indicating orientation or positional relationship are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model.

[0024] See also Figure 1-Figure 5 As shown, the utility model is a waterproof electric vehicle throttle, comprising a throttle head 1, a card slot 2 is provided inside the throttle head 1, and a waterproof connector 3 is clamped inside the card slot 2; the waterproof connector 3 includes a connector body 31 and a cover plate 32 that are engaged with each other, the connector body 31 is provided with a wiring cavity inside, and one side of the connector body 31 and the cover plate 32 are provided with corresponding wire grooves 33 that are connected to the wiring cavity inside the connector body 31;

[0025] During wiring, the Hall element in the electric vehicle's handlebar speed control circuit is clamped in the wiring cavity inside the connector body 31, and then the three wires to be connected to the Hall element are respectively extended into the wiring cavity inside the connector body 31 through the three wire grooves 33 on the side of the connector body 31 to connect to the Hall element. When the wiring is completed, the cover plate 32 is sealed and clamped with the connector body 31, thereby sealing the Hall element and the wiring point in the waterproof connector 3, so that the wiring point can be sealed and protected to prevent the wiring point from malfunctioning due to water ingress on rainy days, which may cause electric vehicle malfunction and improve the stability and safety of electric vehicle riding.

[0026] Specifically, a partition 37 located between adjacent wire grooves 33 is provided in the connector body 31, and a groove 38 located between adjacent wiring grooves 33 is provided on the inner side of the cover plate 32. The partition 37 can separate multiple wires in the wire group so that the wires do not interfere with each other to prevent short circuits at the wire joints. At the same time, when the cover plate 32 is sealed and engaged with the connector body 31, the partition 37 is engaged in the corresponding groove 38 to improve the firmness of the engagement between the cover plate 32 and the connector body 31.

[0027] Specifically, side slots 35 are provided on both sides of the connector body 31, and side blocks 36 that can be engaged with the side slots 35 are provided on both sides of the cover plate 32; a front slot 39 is provided on the front side of the connector body 31, and a front block 310 that can be engaged with the front slot 39 is provided on the front side of the cover plate 32. The connector body 31 and the cover plate 32 are engaged by two sets of slots and blocks, so that the connection between the cover plate 32 and the connector body 31 is more secure.

[0028] Specifically, a glue injection hole 34 is provided on the cover plate 32 and is connected to the wiring cavity in the connector body 31. When the wiring is completed and the connector body 31 and the cover plate 32 are sealed and engaged, sealant is injected into the waterproof connector 3 through the glue injection hole 34. The glue sealing not only improves the stability of the connection between the connector body 31 and the cover plate 32, but also improves the sealing performance of the connection between the connector body 31 and the cover plate 32, thereby improving the waterproof performance of the waterproof connector 3.

[0029] Specifically, a diversion hole 4 connected to the bottom of the slot 2 is opened inside the handlebar head 1; when rainwater penetrates into the handlebar of the electric vehicle on rainy days, the rainwater inside the slot 2 where the waterproof connector 3 is installed can be quickly diverted and discharged through the diversion hole 4, preventing the rainwater from staying and gathering in the slot 2, thereby preventing the rainwater from penetrating into the waterproof connector 3, and further improving the waterproof performance of the wiring point.

[0030] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the utility model. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0031] The preferred embodiments of the utility model disclosed above are intended only to help illustrate the utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific embodiments described. Obviously, numerous modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the utility model, thereby enabling those skilled in the art to better understand and utilize the utility model.

Claims

1. A waterproof electric vehicle handlebar, comprising a handlebar head (1), characterized in that: A card slot (2) is provided inside the turning handle (1), and a waterproof connector (3) is mounted inside the card slot (2); The waterproof joint (3) comprises a joint body (31) and a cover plate (32) that engage with each other, a wiring cavity is provided inside the joint body (31), and one side of each of the joint body (31) and the cover plate (32) is provided with corresponding wire grooves (33) that communicate with the wiring cavity inside the joint body (31); A partition plate (37) located between adjacent wiring slots (33) is provided in the connector body (31), and a groove (38) located between adjacent wiring slots (33) is provided on the inner side surface of the cover plate (32).

2. The waterproof electric vehicle handlebar according to claim 1, characterized in that: Both sides of the joint body (31) are provided with side clamping grooves (35), and both sides of the cover plate (32) are provided with side clamping blocks (36) that can be clamped with the side clamping grooves (35).

3. The waterproof electric vehicle handlebar according to claim 1, characterized in that: The front side of the connector body (31) is provided with a front card slot (39), and the front side of the cover plate (32) is provided with a front card block (310) capable of being carded with the front card slot (39).

4. The waterproof electric vehicle handlebar according to claim 1, characterized in that: The cover plate (32) is provided with a glue injection hole (34) that is in communication with the wiring cavity in the connector body (31).

5. The waterproof electric vehicle handlebar according to claim 1, characterized in that: A guide hole (4) communicating with the bottom of the clamping slot (2) is provided inside the turning handle (1).