High-strength plastic tray

By introducing external frames, reinforcement rods and support blocks into the plastic pallets, combined with installation mechanisms and auxiliary mechanisms, the problem of insufficient strength of the existing pallet structure is solved, convenient replacement of pallets and material fixation is achieved, replacement costs are reduced, and resource utilization is improved.

CN223224807UActive Publication Date: 2025-08-15TAIZHOU ZHONGLIAN PLASTIC MOULD CO LTD
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Patent Information

Application Number
CN202422142726.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-08-15
Estimated Expiration
2034-09-02

AI Technical Summary

Technical Problem

The overall structural strength of existing plastic pallets is low, and they need to be replaced as a whole when damaged, which increases corporate costs and has low resource utilization.

Method used

A high-strength plastic pallet is designed to increase the structural support strength through the outer frame, reinforcement rod and support block, and facilitate the fixing and replacement of the pallet through the installation mechanism. The auxiliary mechanism is used to fix the material and prevent sliding.

Benefits of technology

It improves the structural strength of the pallet, facilitates the individual replacement of the pallet, reduces the cost of use of the enterprise, and improves resource utilization and practicality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a high-strength plastic tray, and belongs to the technical field of high-strength plastic trays. Comprising an outer frame, a first reinforcing rod fixed between the inner walls of the left side and the right side of the outer frame, a second reinforcing rod fixed between the inner walls of the front side and the rear side of the outer frame, a supporting block fixed to the bottom faces of the outer frame and the second reinforcing rod, and four supporting plates installed between the inner walls of the outer frame. The mounting mechanism is arranged on the outer frame; the auxiliary mechanism is arranged on the outer frame; the mounting mechanism comprises supporting strips fixed to the inner walls of the left side and the right side of the outer frame and the left side and the right side of the second reinforcing rod, and mounting bins fixed to the inner walls of the front side and the rear side of the outer frame and the front side and the rear side of the first reinforcing rod. According to the high-strength plastic tray, the supporting plate is fixedly mounted through the mounting mechanism, so that the supporting plate can be conveniently replaced when damaged, the whole tray is prevented from being abandoned, the use cost of an enterprise is reduced, and the utilization rate of resources is increased.
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Description

Technical Field

[0001] The present application relates to the technical field of high-strength plastic pallets, and in particular to a high-strength plastic pallet. Background Art

[0002] Plastic pallets are a type of logistics unit used in conjunction with logistics equipment such as shelves. They can be used to store, load, and transport goods. Using plastic pallets instead of wooden pallets can reduce damage to forests and are more environmentally friendly. Plastic pallets are widely used in the food, pharmaceutical and other industries for their corrosion resistance, moisture resistance, rust resistance, insect resistance, and mildew resistance.

[0003] For example, a Chinese patent (publication number: CN213800649U) discloses a high-strength and durable plastic pallet with the characteristics of light weight, high strength and low cost. It can be connected to external connectors to widen the width and length of the plastic pallet and has good practicality. It includes a main body, and a plurality of first weight-reducing holes are provided on the main body. The first weight-reducing holes divide the main body into a plurality of first support bars arranged horizontally and a plurality of second support bars arranged longitudinally. A downwardly protruding support foot is provided at the connection between the first support bar and the second support bar. A card slot is provided on the peripheral side of the main body, and a card slot is provided on the bottom of the card slot.

[0004] However, the above search patent still has some shortcomings. Its overall structural strength is average, and when it is damaged, the entire plastic pallet needs to be replaced. On the one hand, it increases the cost of use for the enterprise, and on the other hand, the utilization rate of resources is low, which is inconvenient to use. Therefore, a high-strength plastic pallet is proposed to solve the above problems. Utility Model Content

[0005] In response to the shortcomings of the existing technology, this application provides a high-strength plastic pallet with the advantages of high strength and easy replacement of parts when damaged. It solves the problem that the device disclosed in the above-mentioned search patent has low overall structural strength and needs to be replaced as a whole when damaged, which is wasteful.

[0006] To achieve the above-mentioned objectives, the present application provides the following technical solutions: a high-strength plastic pallet, comprising an outer frame, a first reinforcing rod fixed between the left and right inner walls of the outer frame, a second reinforcing rod fixed between the front and rear inner walls of the outer frame, a support block fixed to the outer frame and to the bottom surface of the second reinforcing rod, four supporting plates installed between the inner walls of the outer frame, a mounting mechanism provided on the outer frame, and an auxiliary mechanism provided on the outer frame;

[0007] The mounting mechanism includes support bars fixed to the left and right inner walls of the outer frame and the left and right sides of the second reinforcing rod, a mounting bin fixed to the front and rear inner walls of the outer frame and the front and rear sides of the first reinforcing rod, two sliders slidably connected to the inside of the mounting bin, limit blocks fixed to the opposite sides of the two sliders, mounting springs fixed to the opposite sides of the two sliders and fixed blocks fixed to the opposite sides of the two mounting springs, the fixed blocks are fixed to the inner walls of the mounting bin, card slots are provided on the front and rear sides and the left and right sides of the support plate, and limit slots are provided in the support plate and on the left and right sides of the card slots.

[0008] By adopting the above technical solution, when in use, the four pallets are fixed by the outer frame, and then materials are stacked on multiple pallets. The outer frame is supported by the support blocks, which makes it convenient for a forklift to lift the entire outer frame. The first reinforcing rod and the second reinforcing rod are provided, which is beneficial to improving the structural support strength. The pallet is fixed and installed by the provided installation mechanism, which makes it convenient to replace the pallet when it is damaged to avoid discarding the entire pallet, reduce the cost of enterprise use, improve the utilization rate of resources, better practicality, and more convenient for promotion and use.

[0009] Furthermore, the auxiliary mechanism includes four baffles slidably connected to the top surface of the outer frame, an extrusion block slidably connected to the inside of the baffle, a return spring fixed on the top surface of the extrusion block and a guide rod fixed on the bottom surface of the extrusion block. The top surface of the outer frame is provided with a receiving groove for the baffle to slide up and down, the bottom end of the guide rod is fixed to the inner bottom wall of the receiving groove, and three movable grooves are provided in the baffle for the extrusion block to slide up and down.

[0010] By adopting the above technical solution, an auxiliary mechanism is provided on the outer frame. After the materials are stacked on the outer frame, the four baffles provided by the auxiliary mechanism can play a certain fixing role on the materials, preventing the materials from sliding on the pallet and falling off. At the same time, the baffles can be stored, making it convenient to stack the pallets when they are not in use, further improving the practicality of the device.

[0011] Furthermore, the outer frame is a square ring frame, and nine support blocks are provided and evenly distributed at the bottom of the outer frame.

[0012] By adopting the above technical solution, the outer frame is supported by the provided support blocks, thereby facilitating the insertion of the forks of a forklift into the bottom of the outer frame and thereby lifting the pallet.

[0013] Furthermore, grooves are provided on the top surface of the first reinforcing rod and the bottom surface of the second reinforcing rod, the first reinforcing rod and the second reinforcing rod are connected in a cross shape, and the supporting plate is a square grid plate.

[0014] By adopting the above technical solution, the grooves are provided to facilitate installation of the first reinforcing rod and the second reinforcing rod. Setting the support plate as a grid plate is beneficial to reducing the plate material and lightening the structural weight.

[0015] Furthermore, a toggle rod is fixed to the bottom surface of the slider, and a movable hole is provided on the bottom surface of the installation chamber for the toggle rod to pass through and slide left and right inside it, and sliding holes are provided on both the left and right sides of the installation chamber for the limit block to pass through.

[0016] By adopting the above technical solution, the slider can be easily driven to move by the provided toggle lever, thereby facilitating the removal of the support plate for replacement.

[0017] Furthermore, the card slot is communicated with the bottom surface of the support plate, the card slot is clearance-matched with the installation bin and the support bar, and the top surface of the support plate is flush with the top surface of the outer frame.

[0018] The above technical solution is adopted to facilitate the support and positioning of the pallet through the installation bin and the support bars, thereby facilitating the installation of the structure.

[0019] Furthermore, the baffle and the receiving groove are both shaped structures and are clearance-matched with each other, and the four baffles are respectively arranged at the four corners of the top surface of the outer frame.

[0020] By adopting the above technical solution, the baffle can be used to fix the material, thereby preventing the material from sliding and causing inconvenience when the pallet is moved.

[0021] Furthermore, the top end of the return spring is fixed to the inner top wall of the movable groove, and the bottom surface of the baffle is provided with a guide hole which is connected to the movable groove and is used for the guide rod to pass through.

[0022] By adopting the above technical solution, the guide rod is provided in conjunction with the storage groove to facilitate the baffle to slide up and down stably, thereby improving the stability of the sliding storage of the baffle.

[0023] Compared with the existing technology, the technical solution of this application has the following beneficial effects:

[0024] 1. When using the high-strength plastic pallet, the four support plates are fixed by the outer frame, and then materials are stacked on multiple pallets. The outer frame is supported by the support blocks, which makes it convenient for a forklift to lift the entire outer frame. The first and second reinforcing rods are provided to improve the structural support strength. The support plates are fixed and installed by the provided installation mechanism, which makes it convenient to replace the support plates when they are damaged to avoid discarding the entire pallet, reduce the cost of enterprise use, improve the utilization rate of resources, have better practicality, and are more convenient for promotion and use.

[0025] 2. The high-strength plastic pallet is equipped with an auxiliary mechanism on the outer frame. After the materials are stacked on the outer frame, the four baffles provided by the auxiliary mechanism can fix the materials to a certain extent, preventing the materials from sliding on the pallet and falling off. At the same time, the baffles can be stored, making it convenient to stack the pallets when they are not in use, further improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 A schematic front view of the present application;

[0027] Figure 2 A three-dimensional schematic diagram of the outer frame of this application;

[0028] Figure 3 This is a front cross-sectional schematic diagram of the pallet of this application;

[0029] Figure 4 For this application Figure 1 Enlarged schematic diagram of point A in the middle.

[0030] In the figure: 1. outer frame; 2. first reinforcing rod; 3. second reinforcing rod; 4. support block; 5. support plate; 601. support bar; 602. mounting compartment; 603. slider; 604. limit block; 605. mounting spring; 606. fixing block; 607. toggle rod; 608. slot; 609. limit slot; 701. baffle; 702. extrusion block; 703. return spring; 704. guide rod; 705. storage slot; 706. movable slot. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.

[0032] See also Figures 1 to 3The pallet is fixed to the outer frame 1 and the second reinforcing rod 3 is fixed between the front and rear inner walls of the outer frame 1, and the support block 4 is fixed to the outer frame 1 and the bottom surface of the second reinforcing rod 3, four pallets 5 installed between the inner walls of the outer frame 1, a mounting mechanism provided on the outer frame 1 and an auxiliary mechanism provided on the outer frame 1. When in use, the four pallets 5 are fixed by the outer frame 1, and then materials are stacked on multiple pallets 5. The outer frame 1 is supported by the support block 4, which makes it convenient for a forklift to lift the entire outer frame 1. The first reinforcing rod 2 and the second reinforcing rod 3 are provided, which is beneficial to improving the structural support strength. The pallet 5 is fixed and installed by the provided mounting mechanism, so that it is convenient to replace the pallet 5 when it is damaged, avoiding the waste of the entire pallet, reducing the cost of enterprise use, improving the utilization rate of resources, and having better practicality and being more convenient for promotion and use.

[0033] It should be noted that the outer frame 1 and the support plate 5 are both high-strength plastic injection moldings, which are a mature and public technology in the prior art, so the specific processing method thereof will not be described in detail herein.

[0034] The outer frame 1 is a square annular frame, and there are nine support blocks 4 that are evenly distributed at the bottom of the outer frame 1. Grooves are provided on the top surface of the first reinforcing rod 2 and the bottom surface of the second reinforcing rod 3. The first reinforcing rod 2 and the second reinforcing rod 3 are connected in a cross shape. The support plate 5 is a square grid plate. By setting the support plate 5 as a grid plate, it is beneficial to reduce the material used in the plate and reduce the weight of the structure.

[0035] See also Figures 1 to 3The mounting mechanism includes support bars 601 fixed to the inner walls on the left and right sides of the outer frame 1 and the left and right sides of the second reinforcing rod 3, a mounting chamber 602 fixed to the inner walls on the front and rear sides of the outer frame 1 and the front and rear sides of the first reinforcing rod 2, two sliders 603 slidably connected to the inside of the mounting chamber 602, a limiting block 604 fixed to the opposite sides of the two sliders 603, a mounting spring 605 fixed to the opposite sides of the two sliders 603 and a fixing block 606 fixed to the opposite sides of the two mounting springs 605, the fixing block 606 is fixed to the inner wall of the mounting chamber 602, a card slot 608 is provided on the front and rear sides and the left and right sides of the support plate 5, a limiting slot 609 is provided in the support plate 5 and on the left and right sides of the card slot 608, a toggle rod 607 is fixed to the bottom surface of the slider 603, and the mounting chamber 60 2 is provided with a movable hole for the toggle rod 607 to pass through and slide left and right inside it, and sliding holes for the limit blocks 604 to pass through are provided on the left and right sides of the installation bin 602. When in use, the four support plates 5 are used to stack materials. When a support plate 5 is damaged, the toggle rod 607 drives the slider 603 to slide inside the installation bin 602, and then the slider 603 drives the limit blocks 604 to disengage from the limit groove 609 and store them in the installation bin 602. At this time, the damaged support plate 5 can be removed from the outer frame 1 for replacement. When replacing a new support plate 5, align the slot 608 on its bottom surface with the installation bin 602 and the support bar 601 and put it down. Then, the installation spring 605 pushes the slider 603 to reset and drives the limit blocks 604 to be inserted into the limit groove 609 for fixation.

[0036] The card slot 608 is communicated with the bottom surface of the supporting plate 5 , and the card slot 608 is clearance-matched with the installation chamber 602 and the support bar 601 . The top surface of the supporting plate 5 is flush with the top surface of the outer frame 1 .

[0037] See also Figure 4 In this embodiment, the auxiliary mechanism includes four baffles 701 slidably connected to the top surface of the outer frame 1, an extrusion block 702 slidably connected to the inside of the baffle 701, a return spring 703 fixed to the top surface of the extrusion block 702, and a guide rod 704 fixed to the bottom surface of the extrusion block 702. The top surface of the outer frame 1 is provided with a receiving groove 705 for the baffle 701 to slide up and down. The bottom end of the guide rod 704 is fixed to the inner bottom wall of the receiving groove 705. The baffle 701 is provided with three movable grooves 705 for the extrusion block 702 to slide up and down. 6. When stacking materials, stack them on the inner side of the four baffles 701, and the baffles 701 are activated to prevent the materials from slipping. When the trays are not in use, multiple trays are stacked directly. The support block 4 on the top tray will squeeze the baffle 701, causing it to slide downward inside the storage slot 705, and at the same time, the squeezing block 702 will slide upward inside the movable slot 706 and compress the reset spring 703 to complete the storage. When the top tray is removed, the reset spring 703 pushes the baffle 701 to cooperate with the guide rod 704 to move up and reset.

[0038] In this embodiment, the baffle 701 and the receiving groove 705 are both shaped structures and the two are clearance-matched. The four baffles 701 are respectively arranged at the four corners of the top surface of the outer frame 1. The top of the reset spring 703 is fixed to the inner top wall of the movable groove 706. The bottom surface of the baffle 701 is provided with a guide hole that is connected to the movable groove 706 and is used for the guide rod 704 to pass through.

[0039] The working principle of the above embodiment is:

[0040] (1) When in use, materials are stacked by four pallets 5. When a pallet 5 is damaged, the slider 603 is driven to slide inside the installation bin 602 by the toggle rod 607, so that the slider 603 drives the limit block 604 to disengage from the limit groove 609 and store it in the installation bin 602. At this time, the damaged pallet 5 can be removed from the outer frame 1 for replacement. When replacing a new pallet 5, align the slot 608 on its bottom surface with the installation bin 602 and the support bar 601 and put it down. Then, the slider 603 is pushed back by the installation spring 605 to drive the limit block 604 to be inserted into the limit groove 609 for fixing.

[0041] (2) When stacking materials, the materials are stacked on the inner side of the four baffles 701, and the baffles 701 are activated to prevent the materials from slipping. When the trays are not in use, multiple trays are stacked directly. The support block 4 on the top tray will squeeze the baffle 701, causing it to slide downward inside the storage slot 705, while the squeezing block 702 slides upward inside the movable slot 706 and compresses the reset spring 703 to complete the storage. When the top tray is removed, the reset spring 703 pushes the baffle 701 to cooperate with the guide rod 704 to move up and reset.

Claims

1. A high-strength plastic pallet, characterized by: It comprises an outer frame (1), a first reinforcing rod (2) fixed between the left and right inner walls of the outer frame (1), a second reinforcing rod (3) fixed between the front and rear inner walls of the outer frame (1), a support block (4) fixed to the outer frame (1) and the bottom surface of the second reinforcing rod (3), four supporting plates (5) installed between the inner walls of the outer frame (1), a mounting mechanism provided on the outer frame (1), and an auxiliary mechanism provided on the outer frame (1); The mounting mechanism comprises support bars (601) fixed to the inner walls on the left and right sides of the outer frame (1) and the left and right sides of the second reinforcing rod (3), a mounting chamber (602) fixed to the inner walls on the front and rear sides of the outer frame (1) and the front and rear sides of the first reinforcing rod (2), two sliders (603) slidably connected to the interior of the mounting chamber (602), a limiting block (604) fixed to the opposite sides of the two sliders (603), a mounting spring (605) fixed to the opposite sides of the two sliders (603), and a fixing block (606) fixed to the opposite sides of the two mounting springs (605), wherein the fixing block (606) is fixed to the inner wall of the mounting chamber (602), the front and rear sides and the left and right sides of the support plate (5) are provided with a card slot (608), and the support plate (5) is provided with a limiting slot (609) on the left and right sides of the card slot (608).

2. A high-strength plastic pallet according to claim 1, characterized in that: The auxiliary mechanism comprises four baffles (701) slidably connected to the top surface of the outer frame (1), an extrusion block (702) slidably connected to the inside of the baffle (701), a return spring (703) fixed to the top surface of the extrusion block (702), and a guide rod (704) fixed to the bottom surface of the extrusion block (702). The top surface of the outer frame (1) is provided with a receiving groove (705) for the baffle (701) to slide up and down, the bottom end of the guide rod (704) is fixed to the inner bottom wall of the receiving groove (705), and the baffle (701) is provided with three movable grooves (706) for the extrusion block (702) to slide up and down.

3. The high-strength plastic pallet according to claim 1, characterized in that: The outer frame (1) is a square annular frame, and a total of nine support blocks (4) are provided and evenly distributed at the bottom of the outer frame (1).

4. The high-strength plastic pallet according to claim 1, characterized in that: The top surface of the first reinforcing rod (2) and the bottom surface of the second reinforcing rod (3) are both provided with grooves, the first reinforcing rod (2) and the second reinforcing rod (3) are connected in a cross shape, and the support plate (5) is a square grid plate.

5. The high-strength plastic pallet according to claim 1, characterized in that: A toggle rod (607) is fixed to the bottom surface of the slider (603), a movable hole is provided on the bottom surface of the installation chamber (602) for the toggle rod (607) to pass through and slide left and right inside the toggle rod (607), and sliding holes are provided on both the left and right sides of the installation chamber (602) for the limit block (604) to pass through.

6. The high-strength plastic pallet according to claim 1, characterized in that: The card slot (608) is in communication with the bottom surface of the support plate (5), the card slot (608) is clearance-matched with the installation bin (602) and the support bar (601), and the top surface of the support plate (5) is flush with the top surface of the outer frame (1).

7. The high-strength plastic pallet according to claim 2, characterized in that: The baffle (701) and the receiving groove (705) are both shaped structures and are clearance-matched. The four baffles (701) are respectively arranged at the four corners of the top surface of the outer frame (1).

8. The high-strength plastic pallet according to claim 2, characterized in that: The top end of the return spring (703) is fixed to the inner top wall of the movable groove (706), and the bottom surface of the baffle (701) is provided with a guide hole that is connected to the movable groove (706) and is used for the guide rod (704) to pass through.

Citation Information

Patent Citations

  • High-strength durable plastic tray

    CN213800649U