Novel belt buffer bed device adjustable in angle and easy to disassemble and assemble

By designing an adjustable angle buffering machine device on the belt conveyor, and using a buffering system composed of wear-resistant strip brackets and T-bolts, the impact problem of the belt transporter when the ore volume increases is solved, and the belt protection and stable operation of the system are achieved.

CN223225072UActive Publication Date: 2025-08-15JIANGXI COPPER
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Patent Information

Application Number
CN202422346997.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-08-15
Estimated Expiration
2034-09-26

AI Technical Summary

Technical Problem

When the ore volume instantly increases, existing belt transporters cannot effectively buffer the impact force, resulting in belt tension deformation, damage, tear or breakage, and the wear of the rollers and the wear of the interceptor plates lead to serious ore leakage.

Method used

A new belt buffering machine device with adjustable angles and easy to disassemble is designed, and a buffering device is composed of wear-resistant strip brackets, wear-resistant strips and T-bolts. The angle is adjusted by adjusting the support arm to form a lifting state to alleviate impact force and improve installation efficiency through universal installation holes.

Benefits of technology

Effectively reduce the tensile deformation and tear of the belt, prevent breakage, reduce safety hazards, extend the service life of the ore blocking plate, reduce the frequency of maintenance, and improve work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel belt buffer bed device with an adjustable angle and easy to disassemble and assemble, and relates to the technical field of belt transportation, the novel belt buffer bed device with the adjustable angle and easy to disassemble and assemble comprises at least two bases, and each base is provided with a buffer mechanism. The buffering mechanism comprises a plurality of adjustable supporting arms, a wear-resisting strip support and a wear-resisting strip body, the number of the adjustable supporting arms is multiple, each adjustable supporting arm is symmetrically arranged, each adjustable supporting arm is fixedly installed at the upper end of the base, and the wear-resisting strip body is arranged on the wear-resisting strip support. An arc-shaped adjusting hole is formed in the side end of each adjustable supporting arm in a penetrating mode. By arranging the adjustable supporting arm, the angle of the device can be adjusted, the angle-adjustable buffering system easy to disassemble and assemble can be conveniently installed, timeliness can be improved, surface contact can be formed between the buffering system and a belt in the using process, a lifting state is formed, and the adaptive range of the buffering system is wide.
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Description

Technical Field

[0001] The utility model relates to the technical field of belt transportation, in particular to a novel belt buffer bed device which is adjustable in angle and easy to assemble and disassemble. Background Art

[0002] The current design and structure of traditional belt conveyors are mostly composed of belts, rollers, idlers, idler brackets, and beams. When the belt conveyor's efficiency and load are stable, the contact and friction between the belt surface and the idlers are relatively stable. However, at the mining site below the ore bin, as working conditions change, the belt load can increase instantly if there is a sudden increase in ore volume, bucket blockage, or bucket overload.

[0003] However, during the implementation of the above technical solutions, it was found that there are at least the following technical problems: when the existing belt is in operation, when the belt is turned on or encounters a momentary increase in the amount of ore during operation, the ore will impact the belt, and the contact between the roller below and the belt is linear, which cannot buffer and alleviate the strong impact force. At this time, the belt has a large tensile deformation, the belt surface is damaged, punctured, torn, or even broken; at the same time, with the wear of the rollers and the wear of the ore barrier and the base plate at the lower mining point, there is a gap between the two sides of the belt surface and the ore barrier. Once ore leakage occurs, the belt may be abnormally worn or even buried in the belt transportation system. Utility Model Content

[0004] In response to the deficiencies in the prior art, the utility model provides a new belt buffer bed device with adjustable angle and easy disassembly, which solves the problem that when the existing belt is working, when the belt is started or encounters a momentary increase in the amount of ore during operation, the ore will impact the belt, and the contact between the roller below and the belt is linear, which cannot buffer and alleviate the strong impact force. At this time, the belt will have a large tensile deformation, the belt surface will be damaged, punctured, torn, or even broken; at the same time, with the wear of the rollers and the wear of the ore barrier plate and the base plate at the lower ore point, there will be gaps on both sides of the belt surface and the ore barrier plate of the ore bin. Once ore leakage occurs, the belt may be abnormally worn or even buried in the belt transportation system.

[0005] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0006] A new belt buffer bed device with adjustable angle and easy disassembly includes a base, there are at least two bases, each of the bases is provided with a buffer mechanism, the buffer mechanism includes an adjustable support arm, a wear-resistant strip bracket and a wear-resistant strip body, there are multiple adjustable support arms, each of the adjustable support arms is symmetrically arranged, each of the adjustable support arms is fixedly mounted on the upper end portion of the base, and the side end portion of each of the adjustable support arms is penetrated by an arc-shaped adjustment hole, there are multiple wear-resistant strip brackets, each of the wear-resistant strip brackets is penetrated by a universal mounting hole, there are multiple wear-resistant strip bodies, each of the wear-resistant strip bodies is fixedly mounted on the inner side wall of the universal mounting hole.

[0007] Preferably, the inner side wall of each universal mounting hole is provided with a T-bolt.

[0008] Preferably, each of the wear-resistant strips is mounted on the inner wall of the universal mounting hole by a T-bolt.

[0009] The utility model has the following beneficial effects:

[0010] 1. This device forms a buffer device by setting up a wear-resistant strip bracket, a wear-resistant strip body and a T-bolt to effectively alleviate the impact, minimize the tensile deformation of the belt, prevent the belt from tearing or breaking, reduce safety hazards and ensure production.

[0011] 2. This device is equipped with an adjustable support arm so that the angle of the device can be adjusted. The buffer system with adjustable angle and easy disassembly can not only facilitate installation and improve timeliness, but also form surface contact with the belt during use to form a lifting state. It has a wide range of adaptability. This device can not only increase the service life of the ore-blocking plate at the mining point and reduce the frequency of replacement, but also reduce the labor intensity of maintenance and improve work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention and to implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the present invention in conjunction with the accompanying drawings.

[0013] Figure 1 This is the overall structural diagram of the buffer mechanism of the utility model;

[0014] Figure 2 This is a planar structural diagram of the buffer mechanism of the utility model;

[0015] Figure 3 This is a structural diagram of the wear-resistant strip bracket of the utility model;

[0016] Figure 4 This is a structural diagram of the base of the utility model;

[0017] Figure 5 This is a structural diagram of the T-bolt of the utility model.

[0018] Legend: 1. Base; 2. Adjustable support arm; 3. Wear-resistant strip bracket; 4. Wear-resistant strip body; 5. Universal mounting hole; 6. Arc-shaped adjustment hole; 7. T-bolt. DETAILED DESCRIPTION

[0019] The embodiment of the present application provides a new belt buffer bed device with adjustable angle and easy disassembly, which effectively solves the technical problem of the existing belt in operation. When the belt is started or encounters a sudden increase in the amount of ore during operation, the ore will impact the belt, and the contact between the roller below and the belt is linear, which cannot buffer and alleviate the strong impact force. At this time, the belt has a large tensile deformation, the belt surface is damaged, punctured, torn, or even the belt breaks; at the same time, with the wear of the rollers and the wear of the ore-blocking plates and base plates at the lower ore points, there are gaps on both sides of the belt surface and the ore-blocking plates in the ore bin. Once ore leakage occurs, the belt may be abnormally worn or even buried in the belt transportation system. The present device forms a buffer device by arranging a wear-resistant strip bracket 3, a wear-resistant strip body 4 and a T-bolt 7, which can effectively alleviate the impact, minimize the tensile deformation of the belt, prevent the belt from tearing or breaking, reduce safety hazards, and ensure production.

[0020] like Figure 1-5 As described above, the technical solution in the embodiment of the present application is to effectively solve the problem that when the existing belt is working, when the belt is turned on or encounters a sudden increase in the amount of ore during operation, the ore will impact the belt, and the contact between the rollers below and the belt is linear, which cannot buffer and alleviate the strong impact force. At this time, the belt has a large tensile deformation, the belt surface is damaged, punctured, torn, or even broken; at the same time, with the wear of the rollers and the wear of the ore blocking plates and base plates at the lower ore points, there are gaps on both sides of the belt surface and the ore blocking plates in the ore bin. Once ore leakage occurs, the belt may be abnormally worn or even buried. The overall idea is as follows: 1. A novel belt buffer bed device with adjustable angle and easy disassembly includes a base 1, the number of bases 1 is at least two, each base 1 is provided with a buffer mechanism, the buffer mechanism includes an adjustable support arm 2, a wear-resistant strip bracket 3 and a wear-resistant strip body 4, the device is installed below the belt under the mine point, the device is in surface contact with the belt, and the base 1 is used as a support. The adjustable support arm 2, the wear-resistant strip bracket 3, the wear-resistant strip body 4 and the T-bolt 7 form a buffer device, which is arranged below the belt under the mine point to form a lifting state, which can effectively alleviate the impact, minimize the tensile deformation of the belt, and prevent the belt from tearing or breaking;

[0021] There are multiple adjustable support arms 2, each of which is symmetrically arranged. Each adjustable support arm 2 is fixedly mounted on the upper end of the base 1, and an arc-shaped adjustment hole 6 is provided through the side end of each adjustable support arm 2. The two adjustable support arms 2 with adjustable angles can adjust the angle in time according to the degree of wear of the ore intercepting plate and the base plate of the ore bin at the lower mining point, adjust the distance between the belt and the ore intercepting plate at the lower mining point, and prevent ore leakage. Since the angle of the device is adjustable by setting the adjustable support arm 2, the angle can be adjusted to the minimum during installation, which is convenient for the installation and removal of the buffer system during installation;

[0022] There are multiple wear-resistant strip brackets 3, and each wear-resistant strip bracket 3 is penetrated by a universal mounting hole 5. There are multiple wear-resistant strip bodies 4, and each wear-resistant strip body 4 is fixedly mounted on the inner wall of the universal mounting hole 5. The inner wall of each universal mounting hole 5 is provided with a T-bolt 7. Each wear-resistant strip body 4 is mounted on the inner wall of the universal mounting hole 5 through the T-bolt 7. When installing the buffer system components, the wear-resistant strip body 4 is put on the T-bolt 7 and passed through the universal mounting hole 5 to easily enter the slot. There is no need for blind line matching holes, which greatly improves the timeliness of installation.

[0023] In response to the problems existing in the prior art, the utility model provides a new belt buffer bed device with adjustable angle and easy disassembly. The device forms a buffer device by arranging a wear-resistant strip bracket 3, a wear-resistant strip body 4 and a T-bolt 7, which can effectively alleviate the impact, minimize the tensile deformation of the belt, prevent the belt from tearing or breaking, reduce safety hazards, and ensure production.

[0024] Working principle:

[0025] The present invention relates to a belt conveyor belt, which is installed under the mining point under the belt. The present invention is in surface contact with the belt and is supported by the base 1. The adjustable support arm 2, the wear-resistant strip bracket 3, the wear-resistant strip body 4 and the T-bolt 7 form a buffer device, which is arranged under the mining point under the belt to form a lifting state, which can effectively alleviate the impact, minimize the tensile deformation of the belt, and prevent the belt from tearing or breaking. At the same time, the two adjustable support arms 2 with adjustable angles can adjust the angle in time according to the wear degree of the ore bin baffle and the base plate at the mining point, adjust the distance between the belt and the ore baffle at the mining point, and prevent ore leakage. Since the angle of the present invention is adjustable by setting the adjustable support arm 2, the angle can be adjusted to the minimum during installation, which facilitates the installation and removal of the buffer system during installation. When installing the buffer system components, the wear-resistant strip body 4 is put on the T-bolt 7 and easily enters the slot through the universal mounting hole 5. There is no need for blind line matching holes, which greatly improves the timeliness of installation. When the existing belt is at work, when the belt is started or the ore volume increases momentarily during operation, the ore will impact the belt, and the ore below The contact between the roller and the belt is linear, which cannot buffer and alleviate the strong impact force. At this time, the belt has a large tensile deformation, the belt surface is damaged, punctured, torn, or even broken. At the same time, with the wear of the roller and the wear of the ore-blocking plate and the base plate at the mining point, there is a gap between the two sides of the belt surface and the ore-blocking plate in the ore bin. Once ore leakage occurs, the belt may be abnormally worn or even buried in the belt transportation system, causing serious consequences. The device is equipped with a wear-resistant strip bracket 3, a wear-resistant strip body 4 and a T-bolt 7 to form a buffer device, which can effectively alleviate the impact, minimize the tensile deformation of the belt, prevent the belt from tearing or breaking, reduce safety hazards, and ensure production. In addition, the device is equipped with an adjustable support arm 2, so that the angle of the device is adjustable. The buffer system with an adjustable angle and easy disassembly and assembly is not only easy to install and improve timeliness, but also can form surface contact with the belt during use to form a lifting state. Its adaptability range is wide. The device can not only increase the service life of the ore-blocking plate at the mining point and reduce the frequency of replacement, but also reduce the labor intensity of maintenance and improve work efficiency.

[0026] Finally, it should be noted that the above embodiments are merely examples for the purpose of illustrating the present invention and are not intended to limit the embodiments. Those skilled in the art will readily appreciate that other variations or modifications based on the above description are possible. It is not necessary and impossible to provide an exhaustive list of all possible embodiments. However, any obvious variations or modifications arising therefrom remain within the scope of protection of the present invention.

Claims

1. A novel belt cushion bed device with adjustable angle and easy disassembly, comprising a base (1), characterized in that: The number of the bases (1) is at least two, and each base (1) is provided with a buffer mechanism; The buffer mechanism comprises an adjustable support arm (2), a wear-resistant strip bracket (3) and a wear-resistant strip body (4); the number of the adjustable support arms (2) is multiple, each of the adjustable support arms (2) is symmetrically arranged, and each of the adjustable support arms (2) is fixedly mounted on the upper end of the base (1); There are multiple wear-resistant strip brackets (3), and each wear-resistant strip bracket (3) is provided with a universal mounting hole (5). The number of the wear-resistant strips (4) is multiple, and each of the wear-resistant strips (4) is fixedly mounted on the inner wall of the universal mounting hole (5). The inner side wall of each universal mounting hole (5) is provided with a T-bolt (7).

2. The novel angle-adjustable and easily disassembled belt cushion device according to claim 1, characterized in that: An arc-shaped adjustment hole (6) is provided through the side end of each adjustable support arm (2).

3. The novel belt cushion device with adjustable angle and easy disassembly as claimed in claim 1, characterized in that: Each of the wear-resistant strips (4) is mounted on the inner side wall of the universal mounting hole (5) via a T-bolt (7).