Adjustable feeding device and system based on silver paste printed circuit board
Automatic loading of printed circuit boards is achieved through the lifting of the silo platform combined with the guide driving mechanism and the detector, solving the problems of cumbersome loading and low efficiency, and achieving flexible adaptability and efficient loading.
Patent Information
- Application Number
- CN202421913002.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-08-08
AI Technical Summary
The loading process of existing printed circuit boards is cumbersome, inefficient, and difficult to achieve continuous automation, which affects printing quality and reliability.
The guide driving mechanism and the bearing mechanism are used to drive the lifting and moving of the silo platform, combined with the detector to realize uninterrupted loading of the components, and the height of the platform is adjusted through the detector to detect the component support and removal status, so as to realize automatic loading.
It realizes highly automated feeding process, adapts to production lines with different production efficiencies, improves operating convenience and feeding efficiency, and expands the scope of application.
Smart Images

Figure CN223225167U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of feeding equipment, in particular to an adjustable feeding device and system based on a silver paste printed circuit board. Background Art
[0002] In modern electronics manufacturing, loading printed circuit boards (PCBs) is a critical step in the production line. Currently, most PCBs are loaded by rolling them onto a production line after static electricity removal. However, this loading method presents several challenges.
[0003] Although static electricity has weakened somewhat after the first silver paste process in the previous workshop, it still exists. This static electricity can cause dust and other impurities to attract the PCBs during handling and transportation, impacting printing quality and reliability. Furthermore, static electricity can cause oxidation of the silver paste on the PCB surface, thus affecting the performance of the printed circuit board. Therefore, a clip-type loading device is currently often used.
[0004] Traditional assembly line rolling loading methods have a low degree of automation, making it difficult to achieve a continuous loading process for clip-type loading. Furthermore, in actual operation, the loading speed often needs to be adaptively adjusted according to the production efficiency of different production lines, making the loading process more cumbersome and also affecting overall loading efficiency. Summary of the Invention
[0005] Therefore, the technical problem to be solved by the present invention is to overcome the problems of complicated loading process and low efficiency in the prior art, and to provide an adjustable loading device based on a silver paste printed circuit board.
[0006] In order to solve the above technical problems, the utility model provides an adjustable loading device based on a silver paste printed circuit board, which includes: a carrying mechanism, the carrying mechanism includes a silo platform, and the components to be loaded are supported on the silo platform; a guide drive mechanism, the guide drive mechanism is connected to the silo platform to drive the silo platform to move up and down; a detection mechanism, the detection mechanism includes a first detector and a second detector, wherein the first detector is connected to the silo platform to detect whether the components to be loaded are supported on the silo platform, and the second detector is connected to the guide drive mechanism and is arranged toward the silo platform to detect the rising height of the silo platform.
[0007] In one embodiment of the present invention, the supporting mechanism further includes at least one limit block and at least one hanging brush, and the at least one limit block and the at least one hanging brush are both arranged at the edge of the silo platform and move toward / away from the center of the silo platform.
[0008] In one embodiment of the present invention, the carrying mechanism further includes at least one handle and at least one reinforcing plate, and the handle and the reinforcing plate are respectively connected to two sides of the silo platform in the thickness direction.
[0009] In one embodiment of the present invention, the guide drive mechanism includes a drive assembly and a screw rod, the drive assembly is connected to the screw rod to drive the screw rod to rotate around its axial direction, and a connecting piece is provided on the silo platform, the connecting piece is engaged with the screw rod thread and moves along the extension direction of the screw rod.
[0010] In one embodiment of the present invention, the driving assembly includes a rotary driver, a transmission belt and a reducer, the reducer is connected to the rotary driver, and the transmission belt is sleeved on the reducer and the end of the screw.
[0011] In one embodiment of the present invention, at least one sliding block is provided on the silo platform, at least one guiding module is provided on the guiding drive mechanism, and the sliding block is correspondingly slidably connected to the guiding module.
[0012] In one embodiment of the present invention, the detection mechanism includes two second detectors, and the two second detectors are respectively connected to the top of the guide drive mechanism and are arranged opposite to each other.
[0013] In one embodiment of the present invention, the first detector is a folding photoelectric detector, and the second detector is a through-beam photoelectric detector.
[0014] In one embodiment of the present invention, it further includes a control system, and the guide drive mechanism and the detection mechanism are respectively connected to the control system.
[0015] The utility model also provides an adjustable feeding system based on a silver paste printed circuit board, which comprises the above-mentioned adjustable feeding device based on a silver paste printed circuit board.
[0016] The above technical solution of the utility model has the following advantages compared with the prior art:
[0017] The adjustable feeding device and system based on silver paste printed circuit boards described in the present invention drives the components to be loaded to move up and down through a guide drive mechanism and a bearing mechanism. During this process, when the first detector detects that the component to be loaded is supported on the hopper platform, the guide drive mechanism drives the hopper platform to rise. When the second detector detects that the component on the top is removed, the guide drive mechanism drives the hopper platform to descend. The reciprocating process can realize uninterrupted feeding of components. Based on this, the present application can adaptively adjust production lines with different production efficiencies, thereby realizing a high degree of automation of the feeding process. Compared with conventional feeding equipment, the present application has the significant advantages of easy operation, practicality and flexibility, wide application range and high feeding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to make the content of the present invention more clearly understood, the present invention is further described in detail below based on specific embodiments of the present invention in conjunction with the accompanying drawings.
[0019] Figure 1 This is a schematic diagram of the three-dimensional structure of an adjustable feeding device based on a silver paste printed circuit board in a preferred embodiment of the present utility model;
[0020] Figure 2 yes Figure 1 A schematic diagram of the three-dimensional structure of the adjustable feeding device based on silver paste printed circuit board from another perspective;
[0021] Figure 3 yes Figure 1 The diagram shows a schematic three-dimensional structure of an adjustable feeding device based on a silver paste printed circuit board from a third viewing angle.
[0022] Explanation of the reference numerals in the specification: 100, supporting mechanism; 110, silo platform; 111, slider; 112, connecting piece; 120, limit block; 130, hanging brush; 140, handle; 150, reinforcement plate; 200, guide drive mechanism; 210, mounting back plate; 220, drive assembly; 221, rotary drive; 222, transmission belt; 223, reducer; 230, screw rod; 240, guide module; 300, detection mechanism; 310, first detector; 320, second detector; 330, connecting plate. DETAILED DESCRIPTION
[0023] The present invention will be further described below with reference to the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it. However, the embodiments are not intended to limit the present invention.
[0024] Example 1
[0025] See also Figure 1As shown, this embodiment provides an adjustable loading device based on a silver paste printed circuit board, which includes: a supporting mechanism 100, the supporting mechanism 100 includes a silo platform 110, and the component to be loaded is supported on the silo platform 110; a guide drive mechanism 200, the guide drive mechanism 200 is connected to the silo platform 110 to drive the silo platform 110 to move up and down; a detection mechanism 300, the detection mechanism 300 includes a first detector 310 and a second detector 320, wherein the first detector 310 is connected to the silo platform 110 to detect whether the component to be loaded is supported on the silo platform 110, and the second detector 320 is connected to the guide drive mechanism 200 and is arranged toward the silo platform 110 to detect the rising height of the silo platform 110.
[0026] The silver paste-based printed circuit board described in this embodiment drives the components to be loaded to move up and down through the guide drive mechanism 200 and the supporting mechanism 100. During this process, when the first detector 310 detects that the components to be loaded are supported on the hopper platform 110, the guide drive mechanism 200 drives the hopper platform 110 to rise. When the second detector 320 detects that the component on the top has been removed, the guide drive mechanism 200 drives the hopper platform 110 to descend. The reciprocating process of the above process can achieve uninterrupted loading of components. Based on this, the present application can adaptively adjust production lines with different production efficiencies, thereby achieving high automation of the loading process. Compared with conventional loading equipment, the present application has significant advantages such as easy operation, practicality and flexibility, wide application range and high loading efficiency.
[0027] See also Figure 1As shown, the hopper platform 110 in this embodiment has a rectangular support surface with a detection point at its center, which is used to support the printed circuit board (PCB) clamp. In this embodiment, to ensure the clamp is stably supported in the center of the hopper platform 110 and the PCB can reach a designated position within the clamp, the support mechanism 100 in this embodiment also includes at least one stop block 120 and at least one hanging brush 130. Each of the at least one stop block 120 and the at least one hanging brush 130 is positioned at the edge of the hopper platform 110 and moves toward or away from the center of the hopper platform 110. Specifically, multiple stop blocks 120 and multiple hanging brushes 130 are provided in this embodiment. The multiple stop blocks 120 and multiple hanging brushes 130 are arranged in a one-to-one correspondence and are evenly spaced along the edge of the hopper platform 110. Specifically, any set of stop blocks 120 and hanging brushes 130 can be horizontally moved using knobs at their bases, thereby circumferentially positioning the clamp and PCB. Furthermore, the carrying mechanism 100 in this embodiment further includes at least one handle 140 and at least one reinforcing plate 150 , and the handle 140 and the reinforcing plate 150 are respectively connected to two sides of the silo platform 110 in the thickness direction.
[0028] See also Figure 2 and Figure 3 As shown, the guide drive mechanism 200 is used to provide driving power and a moving path for the movement of the carrying mechanism 100. The guide drive mechanism 200 includes a mounting backplate 210, a drive assembly 220 and a screw rod 230. The drive assembly 220 is connected to the mounting backplate 210. The drive assembly 220 is connected to the screw rod 230 to drive the screw rod 230 to rotate around its axis. A connecting member 112 is provided on the silo platform 110. The connecting member 112 is threadedly engaged with the screw rod 230 and moves along the extension direction of the screw rod 230. Further, the drive assembly 220 includes a rotary driver 221, a transmission belt 222 and a reducer 223. The reducer 223 is connected to the rotary driver 221. The transmission belt 222 is sleeved on the reducer 223 and the end of the screw rod 230, thereby realizing the driving process of the silo platform 110, wherein the rotary driver 221 is preferably a motor. Specifically, at least one slider 111 is provided on the silo platform 110, and at least one guide module 240 is provided on the guide drive mechanism 200. The slider 111 is correspondingly slidably connected to the guide module 240. Specifically, two guide modules 240 are provided in the present application, and both guide modules 240 extend along the height direction of the device.
[0029] See also Figure 1 and Figure 3As shown, the first detector 310 is a tilting photoelectric detector that can detect whether there are components to be transferred on the silo platform 110, thereby cooperating with the first transfer device to realize the loading process of the silo platform 110. The second detector 320 is a through-beam photoelectric detector that can detect whether it has risen to the target position, thereby cooperating with the second transfer device to realize the process of removing components from the silo platform 110. Furthermore, the detection mechanism 300 includes two second detectors 320, which are respectively connected to the top of the guide drive mechanism 200 via a connecting plate 330 and are arranged opposite each other.
[0030] This embodiment also includes a control system. The guide drive mechanism 200 and the detection mechanism 300 are respectively connected to the control system. During the actual production and processing process, the operator can use the control system to perform real-time regulation on the above-mentioned structure, thereby improving the flexibility of the use of this equipment. Parameters can also be preset through the control system, thereby improving the degree of automation of this equipment.
[0031] The following describes the working process and principle of the adjustable feeding device based on silver paste printed circuit board in this embodiment:
[0032] First, when the first detector 310 detects that the silo platform 110 is empty, the first conveyor device prevents the component to be loaded from entering the silo platform 110 and adjusts the component's position using the stop block 120 and the hanging brush 130. The silo platform 110 then rises until the second detector 320 detects that the silo platform 110 has reached its highest position, causing it to stop and the second conveyor device to transfer the component, thus completing the component loading process.
[0033] Example 2
[0034] This embodiment provides an adjustable feeding system based on a silver paste printed circuit board, which includes the above-mentioned adjustable feeding device based on a silver paste printed circuit board.
[0035] In summary, the adjustable loading device and system based on silver paste printed circuit boards described in the present invention drives the components to be loaded to move up and down through the guide drive mechanism 200 and the supporting mechanism 100. During this process, when the first detector 310 detects that the component to be loaded is supported on the hopper platform 110, the guide drive mechanism 200 drives the hopper platform 110 to rise. When the second detector 320 detects that the component on the top has been removed, the guide drive mechanism 200 drives the hopper platform 110 to descend. The reciprocating process of the above process can achieve uninterrupted loading of components. Based on this, the present application can adaptively adjust production lines with different production efficiencies, thereby achieving high automation of the loading process. Compared with conventional loading equipment, the present application has significant advantages such as easy operation, practicality and flexibility, wide application range and high loading efficiency.
[0036] Obviously, the above embodiments are merely examples for clarity of explanation and are not intended to limit the implementation methods. Those skilled in the art will readily appreciate that other variations or modifications based on the above descriptions are possible. It is not necessary and impossible to enumerate all implementation methods here. Obvious variations or modifications arising therefrom remain within the scope of protection of the present invention.
Claims
1. An adjustable feeding device for silver paste printed circuit boards, characterized by: include: A carrying mechanism, the carrying mechanism comprising a silo platform, on which the components to be loaded are supported; A guide drive mechanism, the guide drive mechanism being connected to the silo platform to drive the silo platform to move up and down; The detection mechanism includes a first detector and a second detector, wherein the first detector is connected to the silo platform to detect whether the component to be loaded is supported on the silo platform, and the second detector is connected to the guide drive mechanism and is arranged toward the silo platform to detect the rising height of the silo platform.
2. The adjustable feeding device for silver paste printed circuit board according to claim 1, characterized in that: The supporting mechanism further includes at least one limiting block and at least one hanging brush. The at least one limiting block and the at least one hanging brush are both arranged at the edge of the silo platform and move toward / away from the center of the silo platform.
3. The adjustable feeding device for silver paste printed circuit board according to claim 1, characterized in that: The carrying mechanism further includes at least one handle and at least one reinforcing plate, and the handle and the reinforcing plate are respectively connected to two sides of the silo platform in the thickness direction.
4. The adjustable feeding device for silver paste printed circuit board according to claim 1, characterized in that: The guide drive mechanism includes a drive assembly and a screw rod. The drive assembly is connected to the screw rod to drive the screw rod to rotate around its axial direction. A connecting piece is provided on the silo platform. The connecting piece is threadedly engaged with the screw rod and moves along the extension direction of the screw rod.
5. The adjustable feeding device for silver paste printed circuit board according to claim 4, characterized in that: The driving assembly includes a rotary driver, a transmission belt and a reducer. The reducer is connected to the rotary driver, and the transmission belt is sleeved on the reducer and the end of the screw rod.
6. The adjustable feeding device for silver paste printed circuit board according to claim 1, characterized in that: At least one sliding block is provided on the silo platform, at least one guiding module is provided on the guiding drive mechanism, and the sliding block is correspondingly slidably connected to the guiding module.
7. The adjustable feeding device for silver paste printed circuit board according to claim 1, characterized in that: The detection mechanism includes two second detectors, which are respectively connected to the top of the guide drive mechanism and are arranged opposite to each other.
8. The adjustable feeding device for silver paste printed circuit board according to claim 1, characterized in that: The first detector is a folding photodetector, and the second detector is a through-beam photodetector.
9. The adjustable feeding device for silver paste printed circuit board according to claim 1, characterized in that: It also includes a control system, and the guide drive mechanism and the detection mechanism are respectively connected to the control system.
10. An adjustable feeding system for silver paste printed circuit boards, characterized by: The invention comprises the adjustable feeding device based on silver paste printed circuit board according to any one of claims 1 to 9.