Automatic material receiving machine for capacitors
By designing an automatic capacitor feeder, the automatic replacement and transmission of the storage box is realized, which solves the problem of manual replacement of the storage box, improves production efficiency and facilitates maintenance.
Patent Information
- Application Number
- CN202323641282.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-28
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2033-12-28
AI Technical Summary
The existing capacitors need to manually replace the storage box during the discharge process, which consumes a lot of energy from employees and reduces production efficiency.
An automatic capacitor feeding machine is designed, including bottom plate, slide rail, slider, cylinder, transmission roller and conveyor belt. Driven by servo motor and motor, the automatic replacement and transmission of the material storage box is realized, reducing manual intervention.
Automatically complete material storage work, save manpower and material resources, improve the efficiency of cutting and picking, and the structure is simple and easy to maintain.
Smart Images

Figure CN223225355U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of capacitor production, in particular to an automatic capacitor material receiving machine. Background Art
[0002] Two adjacent conductors, sandwiched between a non-conductive insulating medium, form a capacitor. When a voltage is applied between the two plates of a capacitor, it stores an electric charge. Capacitors play an important role in circuits such as tuning, bypassing, coupling, and filtering. They are used in the tuning circuits of transistor radios, as well as in the coupling and bypass circuits of color televisions. With the rapid advancement of electronic information technology, the replacement of digital electronic products is accelerating. The continued growth in production and sales of consumer electronics, primarily flat-screen TVs (LCDs and PDPs), laptops, and digital cameras, has driven the growth of the capacitor industry.
[0003] During the existing capacitor unloading process, it is often necessary to manually remove the full storage box and replace it with an empty storage box for storage. This means that the storage device needs to be replaced regularly during production. This process consumes a lot of employee energy and reduces production efficiency. Therefore, an automatic capacitor unloading device is proposed. Utility Model Content
[0004] The purpose of the utility model is to provide an automatic capacitor feeding machine, which solves the problem that in the existing capacitor unloading process, it is often necessary to manually remove the full storage box and replace it with an empty storage box for storage, that is, the storage device needs to be replaced regularly during production, which consumes a lot of employees' energy and reduces production efficiency.
[0005] The utility model is implemented as follows: a capacitor automatic material feeding machine includes a base plate, a supporting wall is provided on the base plate, a slide rail is provided on the slide rail, the slide rail is provided with a slider, the slider is slidably connected to the slide rail, the upper surface of the slider is fixedly connected to a cylinder, the slider is provided with a threaded rod, the output end of the cylinder is fixedly connected to a top plate, the top plate is provided with a clamping block, the supporting wall is provided with a first transmission roller and a second transmission roller, the first transmission roller is provided with a first conveyor belt, the second transmission roller is provided with a second conveyor belt, and the second conveyor belt and the first conveyor belt are both provided with storage boxes.
[0006] A further technical solution of the present invention is: a connecting plate is provided at one end of the slide rail away from the storage box, a baffle is provided at one end of the slide rail close to the storage box, the bottom end of the connecting plate is fixedly connected to the base plate, and the lower surface of the baffle is fixedly connected to the base plate.
[0007] A further technical solution of the present invention is: a threaded hole is provided on the slider, the threaded rod is threadedly connected to the slider through the threaded hole, one end of the threaded rod is connected to the connecting plate, and the other end of the threaded rod is connected to the baffle.
[0008] A further technical solution of the present invention is: a servo motor is provided on the connecting plate, and an output end of the servo motor is fixedly connected to the threaded rod.
[0009] A further technical solution of the present invention is: a first motor and a second motor are provided on the support wall, an output end of the first motor is fixedly connected to the first transmission roller, and an output end of the second motor is fixedly connected to the second transmission roller.
[0010] A further technical solution of the present utility model is: an opening is provided at the top end of the supporting wall, a mounting plate is provided at the top end of the supporting wall, a positioning cylinder is provided on the mounting plate, a piston rod is provided inside the positioning cylinder, one end of the piston rod is placed on the inner side of the supporting wall through the opening, and a stop block is provided on the end of the piston rod located on the inner side of the supporting wall.
[0011] A further technical solution of the present invention is that a slide groove is provided at the bottom end of the material storage box, and the slide groove is adapted to the clamping block.
[0012] A further technical solution of the present invention is: an opening is provided on the support arm, a bearing is provided in the opening, both ends of the first transmission roller are rotatably connected to the support wall through the bearing, and the second transmission roller is rotatably connected to the support wall through the bearing.
[0013] The beneficial effects of the present invention are as follows: the automatic capacitor feeding machine can automatically complete the work of capacitor material storage. When the storage box is full, it will automatically replace the empty storage box for material storage, and the full storage box will be sent to the next process via a conveyor belt. There is no need for special production personnel to monitor it, which saves manpower and material resources, reduces the workload of employees, and improves the efficiency of capacitor unloading and material collection. In addition, the structure of the automatic capacitor feeding machine is relatively simple and easy to disassemble, which is convenient for the later inspection and maintenance work of the staff. The automatic capacitor feeding machine solves the problem that in the process of unloading existing capacitors, it is often necessary to manually remove the full storage box and replace it with an empty storage box for material storage, that is, it is necessary to regularly replace the storage device during production, which consumes a lot of energy of employees and reduces production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the main structure of a capacitor automatic material receiving machine provided by the utility model;
[0015] Figure 2 This is a cross-sectional schematic diagram of an automatic capacitor material receiving machine provided by the utility model;
[0016] Figure 3 This is an oblique view of an automatic capacitor material receiving machine provided by the utility model;
[0017] Figure 4 The utility model is a rear view of an automatic capacitor feeding machine provided by the utility model.
[0018] Figure markings: 1. Support wall; 2. Bottom plate; 3. Slide rail; 4. Slider; 5. Threaded rod; 6. Connecting plate; 7. Servo motor; 8. Cylinder; 9. Top plate; 10. Storage box; 11. Slide; 12. First conveyor belt 13. First transmission roller; 14. Second conveyor belt; 15. Second transmission roller; 16. Mounting plate; 17. Positioning cylinder; 18. Block; 19. First motor; 20. Second motor; 21. Baffle; 91. Block. DETAILED DESCRIPTION
[0019] The following describes the embodiments of the present invention through specific examples. Those skilled in the art will readily understand the other advantages and benefits of the present invention from the disclosure herein. The present invention may also be implemented or applied through various other specific embodiments, and the details in this specification may be modified or altered based on different perspectives and applications without departing from the spirit of the present invention.
[0020] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for understanding and reading by those familiar with this technology, and are not used to limit the conditions for implementation of the present invention. Therefore, they have no substantial technical significance. Any modification of the structure, change in the proportional relationship, or adjustment of the size should still fall within the scope of the technical content disclosed in the present invention without affecting the efficacy and purpose of the present invention. At the same time, terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description and are not used to limit the scope of implementation of the present invention. Changes or adjustments in their relative relationships should also be considered as the scope of implementation of the present invention without substantially changing the technical content.
[0021] Figure 1-Figure 4The main structural components of an automatic capacitor feeding machine are shown. The automatic capacitor feeding machine includes a base plate 2, a support wall 1 is provided on the base plate 2, a slide rail 3 is provided on the base plate 2, a slider 4 is provided on the slide rail 3, the slider 4 is slidably connected to the slide rail 3, the upper surface of the slider 4 is fixedly connected to a cylinder 8, a threaded rod 5 is provided on the slider 4, the output end of the cylinder 8 is fixedly connected to a top plate 9, a clamping block 91 is provided on the top plate 9, a first transmission roller 13 and a second transmission roller 15 are provided on the support wall 2, a first conveyor belt 12 is provided on the first transmission roller 13, a second conveyor belt 14 is provided on the second transmission roller 15, and a storage box 10 is provided on the second conveyor belt 14 and the first conveyor belt 12.
[0022] like Figure 1 、 Figure 2 As shown, one end of the slide rail 3 away from the material storage box 10 is provided with a connecting plate 6, and one end of the slide rail 3 close to the material storage box 10 is provided with a baffle 21. The bottom end of the connecting plate 6 is fixedly connected to the base plate 2, and the lower surface of the baffle 21 is fixedly connected to the base plate 2. A threaded hole is provided on the slider 4, and a threaded rod 5 is threadedly connected to the slider 4 through the threaded hole. One end of the threaded rod 5 is connected to the connecting plate 6, and the other end of the threaded rod 5 is connected to the baffle 21. A servo motor 7 is provided on the connecting plate 6, and the output end of the servo motor 7 is fixedly connected to the threaded rod 5. When the material storage box 10 for receiving the material is full, it is necessary to replace the empty material storage box 10. At this time, the servo motor 7 is rotated to drive the threaded rod 5 to rotate. Since the two ends of the threaded rod 5 are installed inside the baffle 21 and the connecting plate 6, the threaded rod 5 cannot be displaced, and the slider 4 threadedly connected to the threaded rod 5 will do linear motion on the slide rail 3. When the slider 4 drives the cylinder 8 to move continuously toward the discharge chute, the block 91 on the top plate 9 will be embedded in the slide groove 11 on the storage box 10, and then the top plate 9 will lift the storage box 10 to a certain height until it is flush with the first conveyor belt 12. At the same time, the threaded rod 5 rotates in the opposite direction until the cylinder 8 contacts the first conveyor belt 12. At this time, the storage box 10 will be driven by the rotating first conveyor belt 12 until the lower surface is completely located on the first conveyor belt 12.
[0023] like Figure 2 、 Figure 4As shown, a first motor 19 and a second motor 20 are provided on the support wall 1. The output end of the first motor 19 is fixedly connected to the first transmission roller 13, and the output end of the second motor 20 is fixedly connected to the second transmission roller 15. An opening is provided on the support arm 1, and a bearing is provided in the opening. Both ends of the first transmission roller 13 are rotatably connected to the support wall 1 through the bearings, and the second transmission roller 15 is rotatably connected to the support wall 1 through the bearings. The main transmission parts of this capacitor automatic material feeding machine are the first transmission roller 13 and the second transmission roller 15, the second motor 20 output power of the first motor 19 connected by the first transmission roller 13 and the second transmission roller 15, when the first transmission roller 13 rotates, the first conveyor belt 12 on the first transmission roller 13 will be driven to move so as to achieve the purpose of sending away the full storage box 10, and when the second transmission roller 15 rotates, the second conveyor belt 14 will be driven to move, so that the empty storage box 10 is transported to the storage box 10 that is receiving the material, in particular, it should be noted that the empty storage box 10 only needs to be manually placed on the second conveyor belt 14 in sequence before the equipment is operated, when a storage box 10 is located directly below the storage box that is receiving the material, the second conveyor belt is stopped. And when the storage box 10 is delivered to the receiving position by the cylinder 8, the second conveyor belt 14 will move again and the next storage box 10 will be transported to the standby position.
[0024] like Figure 3 As shown in the figure, the characteristics of the capacitor automatic feeding machine are:
[0025] The top of the support wall 1 is provided with an opening, and a mounting plate 16 is provided at the top of the support wall 1. A positioning cylinder 17 is provided on the mounting plate 16. A piston rod is provided inside the positioning cylinder 17, one end of which is placed inside the support wall 1 through the opening. A stopper 18 is provided on the end of the piston rod located inside the support wall 1. The purpose of the positioning cylinder 17 is to prevent the storage box 10 from moving on the first conveyor belt 12, and the positioning cylinder 17 can determine the position of the storage box 10. When the storage box 10 is storing materials, the positioning cylinder 17 will push the stopper 18, placing the stopper 18 inside the support wall 1. When the fully stored storage box 10 needs to be transported away, the positioning cylinder 17 will retract the stopper into the opening on the support wall 1.
[0026] The automatic capacitor feeding machine can automatically complete the work of capacitor material storage. When the storage box is full, it will automatically replace the empty storage box for storage, and the full storage box will be sent to the next process via a conveyor belt. There is no need for special production personnel to monitor it, which saves manpower and material resources, reduces the workload of employees, and improves the efficiency of capacitor unloading and material collection. In addition, the structure of the automatic capacitor feeding machine is relatively simple and easy to disassemble, which is convenient for the subsequent inspection and maintenance work of the staff. The automatic capacitor feeding machine solves the problem that in the existing capacitor unloading process, it is often necessary to manually remove the full storage box and then replace it with an empty storage box for storage, that is, it is necessary to regularly replace the storage device during production, which requires a lot of energy of employees and reduces production efficiency.
[0027] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A capacitor automatic material receiving machine, characterized by: The automatic capacitor material receiving machine comprises a bottom plate (2), a support wall (1) is provided on the bottom plate (2), a slide rail (3) is provided on the bottom plate (2), a slider (4) is provided on the slide rail (3), the slider (4) is slidably connected to the slide rail (3), a cylinder (8) is fixedly connected to the upper surface of the slider (4), a threaded rod (5) is provided on the slider (4), an output end of the cylinder (8) is fixedly connected to a top plate (9), a clamping block (91) is provided on the top plate (9), a first transmission roller (13) and a second transmission roller (15) are provided on the support wall (1), a first conveyor belt (12) is provided on the first transmission roller (13), a second conveyor belt (14) is provided on the second transmission roller (15), and a material storage box (10) is provided on both the second conveyor belt (14) and the first conveyor belt (12).
2. The automatic capacitor splicing machine according to claim 1, characterized in that: A connecting plate (6) is provided at one end of the slide rail (3) away from the storage box (10), and a baffle (21) is provided at one end of the slide rail (3) close to the storage box (10). The bottom end of the connecting plate (6) is fixedly connected to the bottom plate (2), and the lower surface of the baffle (21) is fixedly connected to the bottom plate (2).
3. The automatic capacitor splicing machine according to claim 2, characterized in that: The slider (4) is provided with a threaded hole, the threaded rod (5) is threadedly connected to the slider (4) through the threaded hole, one end of the threaded rod (5) is connected to the connecting plate (6), and the other end of the threaded rod (5) is connected to the baffle (21).
4. The automatic capacitor splicing machine according to claim 3, characterized in that: A servo motor (7) is provided on the connecting plate (6), and an output end of the servo motor (7) is fixedly connected to the threaded rod (5).
5. The automatic capacitor splicing machine according to claim 1, characterized in that: A first motor (19) and a second motor (20) are provided on the support wall (1); the output end of the first motor (19) is fixedly connected to the first transmission roller (13); and the output end of the second motor (20) is fixedly connected to the second transmission roller (15).
6. The automatic capacitor splicing machine according to claim 1, characterized in that: The top end of the support wall (1) is provided with an opening, the top end of the support wall (1) is provided with a mounting plate (16), a positioning cylinder (17) is provided on the mounting plate (16), a piston rod is provided inside the positioning cylinder (17), one end of the piston rod is placed on the inner side of the support wall (1) through the opening, and a stopper (18) is provided on the end of the piston rod located on the inner side of the support wall (1).
7. The automatic capacitor splicing machine according to claim 1, characterized in that: A slide groove (11) is provided at the bottom end of the material storage box (10), and the slide groove (11) is adapted to the clamping block (91).
8. The automatic capacitor splicing machine according to claim 5, characterized in that: The support wall (1) is provided with an opening, and a bearing is provided in the opening. The two ends of the first transmission roller (13) are rotatably connected to the support wall (1) through the bearing, and the second transmission roller (15) is rotatably connected to the support wall (1) through the bearing.