Coating rolling shaft
Through the design of indexing positioning pins and rotary seats, the operation process of coating and reels is simplified, and the problems of short service life and high air source consumption of cantilever and locking methods are solved, achieving efficient coil replacement and production continuity.
Patent Information
- Application Number
- CN202422154466.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-09-03
AI Technical Summary
In the existing coating and winding mechanisms, the cantilever type and locking type have problems such as short service life, high air source consumption and high maintenance complexity, which affects production continuity and efficiency.
The indexing positioning pin and rotary seat design are adopted. By simply pulling upward or tightening and rotating the indexing positioning pin downward, the fast unlocking and locking of the locking end of the inflation shaft is achieved. Combined with the power transmission component, the operation process is simplified.
Reduces operational complexity, reduces manual burden, improves coil replacement efficiency, and ensures production continuity and efficiency.
Smart Images

Figure CN223225419U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coating and winding mechanisms, and more specifically to a coating and winding shaft. Background Art
[0002] For the coating winding mechanism, there are three conventional winding methods: cantilever type, support locking type, and removing and then putting the entire air shaft back on. However, the cantilever type has two defects that affect the service life of the air shaft. Because the air shaft is hollow and needs to be installed with an airbag and a key strip, the entire cantilever winding pole piece has low load-bearing strength. In addition, the entire air shaft may be deformed due to uneven force during cantilever operation; the locking type conventionally uses a cylinder-driven pin to lock. The cylinder shaft extends to drive the connecting pin to fix the tail end of the air shaft. An air source must be supplied during operation. For example, the utility model patent No. CN220722948U discloses a lithium battery winding guide plate locking and positioning device. The biggest drawback of this method is that the consumption of the air source may cause unnecessary waste during long-term operation. The cylinder has a certain service life and may wear out after long-term work. It cannot be locked tightly after wear and needs regular inspection or replacement, which increases maintenance costs and operational complexity. Utility Model Content
[0003] The purpose of the utility model is to overcome the above-mentioned defects in the prior art and provide a coating reel that is simple and quick to operate, reduces the complexity of operation, greatly reduces the labor burden, improves the roll changing efficiency, and ensures the continuity of production.
[0004] To achieve the above object, the utility model provides a coating take-up shaft, which includes a fixed seat, a rotating seat, a support seat, an air shaft, a power transmission component, a tensioning component, a indexing positioning pin, a bearing positioning sleeve handle, and a raceway support plate. The rotating seat is slidably connected to the fixed seat. The driving end of the air shaft is rotatably arranged on the rotating seat through a first rotating bearing. The upper end of the support seat is provided with a slot opening outward and is parallel to the rotating seat in the horizontal direction. The locking end of the air shaft is rotatably arranged on a bearing seat in the slot through a second rotating bearing. The tensioning component is rotatably arranged on the outside of the fixed seat and on the lower side of the rotating seat. A first straight gear located outside the fixed seat is coaxially connected to the outside of the driving end of the air shaft. The power transmission component is rotatably arranged on the fixed seat through a support and is fixed to the other side of the rotating seat. The power transmission component is in transmission connection with the first straight gear and can be in transmission connection with the tensioning component through a transmission member. The bearing positioning sleeve handle is fixedly connected to the locking end of the air shaft and extends out of the outer end of the slot. Two symmetrically arranged waist-shaped positioning grooves are provided on the outer cylindrical surface of the bearing seat. Two indexing positioning pins are provided and respectively pass through the two outer side walls of the slot and are rotatably inserted into their respective corresponding waist-shaped positioning grooves. The raceway support plate is fixedly arranged on the inner side surface of the fixed seat through a mounting plate and is located below the air shaft. A third rotating bearing is sleeved on one side of the air shaft close to its driving end. The outer wall surface of the third rotating bearing is in rolling contact with the top surface of the raceway support plate. A limiting screw is vertically arranged on the top surface of the raceway support plate corresponding to the opening end of the slot.
[0005] Preferably, the fixed seat includes an upper rotating pin fixing plate and a lower rotating pin fixing plate. The structure of the upper rotating pin fixing plate is an inverted U shape. The opening of the upper rotating pin fixing plate faces downward and is fixedly connected to one side of the support and the two outer sides of the lower rotating pin fixing plate through locking screws.
[0006] Preferably, it further includes an upper rotating pin and a lower rotating pin. Coaxially arranged rotating pin holes are respectively provided at the upper and lower ends of the rotating seat. The upper rotating pin and the lower rotating pin are respectively arranged at the bottom of the upper rotating pin fixing plate and the top of the lower rotating pin fixing plate corresponding to them and are respectively in rolling contact with the two rotating pin holes of the rotating seat.
[0007] Preferably, the power transmission component includes a second straight gear, a synchronous pulley, and a fourth rotating bearing. The second straight gear is rotatably arranged on the outside of the support through the fourth rotating bearing. The synchronous pulley is coaxially arranged with the second straight gear and is fixed on the outer end surface of the second straight gear. The second straight gear meshes with the first straight gear. The synchronous pulley and the second straight gear can be rotated by a rotation driving device to drive the air shaft to rotate.
[0008] Preferably, the tensioning assembly includes a tensioning wheel shaft and a tensioning pulley, the tensioning wheel shaft is fixedly arranged on the outside of the fixed seat and is located on the lower side of the inflatable shaft, and the tensioning pulley is rotatably sleeved on the outer end of the tensioning wheel shaft and is arranged parallel to the synchronous wheel.
[0009] Preferably, the transmission member is configured as a tensioning belt that can be sleeved on a tensioning pulley and a synchronous pulley.
[0010] Preferably, a connecting plate is further included, and the bottom of the support is fixedly connected to the inner side surface of the fixing seat through the connecting plate.
[0011] Preferably, the first rotary bearing, the second rotary bearing, the third rotary bearing and the fourth rotary bearing are all configured as deep groove ball bearings.
[0012] Compared with the prior art, the beneficial effects of the present invention are:
[0013] The utility model has a simple structure and reasonable design. It adopts an indexing positioning pin to unlock and lock the locking end of the air shaft and drives the transmission end of the air shaft to slide horizontally through the rotating seat. The air shaft locking end can be quickly unlocked and locked by simply pulling up or inserting and rotating the indexing positioning pin. The operation is simple and convenient, which reduces the complexity of the operation, greatly reduces the labor burden, improves the roll changing efficiency, and ensures the continuity of production. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0015] Figure 1 This is a schematic diagram of the structure of a coating reel provided by the embodiment of the utility model. Figure 1 ;
[0016] Figure 2 This is a schematic diagram of the structure of a coating reel provided by the embodiment of the utility model. Figure 2 ;
[0017] Figure 3 This is an enlarged schematic diagram of a coating reel provided by an embodiment of the present invention. Figure 1 ;
[0018] Figure 4 This is an enlarged schematic diagram of a coating reel provided by an embodiment of the present invention. Figure 2 . DETAILED DESCRIPTION
[0019] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention.
[0020] Please refer to Figure 1 An embodiment of the present invention provides a coating reel, including a fixed seat 1, a rotating seat 11, a support seat 2, an inflatable shaft 3, a power transmission assembly 4, a tensioning assembly 5, an indexing positioning pin 6, a bearing positioning sleeve handle 7, a raceway support plate 8 and other components. The following is a detailed description of the various components of this embodiment in conjunction with the accompanying drawings.
[0021] like Figure 1 and Figure 2 As shown, the rotating seat 11 can be slidably connected to the fixed seat 1, and the transmission end of the inflatable shaft 3 is rotatably set on the rotating seat 11 through the first rotating bearing 91. The upper end of the support seat 2 is provided with a card slot 21 opening outward and is parallel to the rotating seat 11 in the horizontal direction. The locking end of the inflatable shaft 3 is rotatably set on the bearing seat 22 in the card slot 21 through the second rotating bearing 92.
[0022] Preferably, the tensioning assembly 5 is rotatably arranged on the outside of the fixed seat 1 and is located on the lower side of the rotating seat 11. The outer side of the transmission end of the inflatable shaft 3 is coaxially connected with the first spur gear 31 located on the outside of the fixed seat 1. The power transmission assembly 4 is rotatably arranged on the fixed seat 1 through the support 13 and is fixed to the other side of the rotating seat 11. The power transmission assembly 4 is transmission-connected to the first spur gear 31 and can be transmission-connected to the tensioning assembly 5 through a transmission member.
[0023] like Figure 4 As shown, specifically, the bearing positioning sleeve handle 7 is fixedly connected to the locking end of the inflatable shaft 3 and extends out of the outer end of the slot 21. Two symmetrically arranged waist-shaped positioning grooves 221 are provided on the outer cylindrical surface of the bearing seat 22. There are two indexing positioning pins 6, which pass through the two outer side walls of the slot 21 respectively and are rotatably inserted into their respective corresponding waist-shaped positioning grooves 221. The raceway support plate 8 is fixedly set on the inner side surface of the fixed seat 1 through the mounting plate and is located below the inflatable shaft 3. A third rotating bearing 93 is sleeved on the side of the inflatable shaft 3 close to its transmission end. The outer wall surface of the third rotating bearing 93 is in rolling contact with the top surface of the raceway support plate 8. A limiting screw 81 is vertically provided on the top surface of the opening end of the raceway support plate 8 corresponding to the slot 21.
[0024] During specific implementation, when it is necessary to lock the locking end of the air shaft 3, after inserting the two indexing pins 6 into their respective corresponding waist-shaped positioning grooves 221 and inserting them downward to the lower stop position, the indexing pins 6 are rotated 90° to lock the locking end of the air shaft 3.
[0025] As Figure 3 shown, in this embodiment, the fixed seat 1 may include an upper rotating pin fixing plate 101 and a lower rotating pin fixing plate 102. The structure of the upper rotating pin fixing plate 101 is set as an inverted U shape. The opening of the upper rotating pin fixing plate 101 faces downward and is fixedly connected to one side of the support 13 and the two outer sides of the lower rotating pin fixing plate 102 through locking screws.
[0026] Furthermore, in order to make the sliding of the rotating seat 11 smooth and stable, an upper rotating pin 14 and a lower rotating pin 15 may also be included. Coaxial rotating pin holes are respectively opened at the upper and lower ends of the rotating seat 11. The upper rotating pin 14 and the lower rotating pin 15 are respectively arranged at the bottom of the upper rotating pin fixing plate 101 and the top of the lower rotating pin fixing plate 102 and are respectively in rolling contact with the two rotating pin holes of the rotating seat 11.
[0027] Preferably, the power transmission component 4 may include a second spur gear 41, a synchronous pulley 42 and a fourth rotating bearing 94. The second spur gear 41 is rotatably arranged on the outside of the support 13 through the fourth rotating bearing 94. The synchronous pulley 42 is coaxially arranged with the second spur gear 41 and is fixed on the outer end face of the second spur gear 41. The second spur gear 41 meshes with the first spur gear 31. The synchronous pulley 42 and the second spur gear 41 can be rotated by a rotation driving device to drive the air shaft 3 to rotate.
[0028] During specific implementation, when it is necessary to remove the coating material roll from the air shaft 3, first pull the two indexing pins 6 outward to the upper stop position and rotate them 90°, so that each indexing pin 6 is separated from the waist-shaped positioning groove 221. Hold the bearing positioning sleeve handle 7 at one end of the air shaft 3 and pull it outward in the direction of the opening of the card slot 21. At the same time, the rotating seat 11 moves away from the support 13 on the fixed seat 1, so that the first spur gear 31 is disengaged from the second spur gear 41. Then, the third rotating bearing 93 rolls a certain distance on the raceway support plate 8 in the direction of the limit screw 81 and is limited by the limit screw 81. Finally, the air shaft 3 is deflated and the coating material roll is removed.
[0029] Preferably, the first rotating bearing 91, the second rotating bearing 92, the third rotating bearing 93 and the fourth rotating bearing 94 are all preferably set as deep groove ball bearings.
[0030] Furthermore, the tensioning assembly 5 may include a tensioning wheel shaft 51 and a tensioning pulley 52. The tensioning wheel shaft 51 is fixedly arranged on the outside of the fixed seat 1 and is located on the lower side of the inflatable shaft 3. The tensioning pulley 52 is rotatably sleeved on the outer end of the tensioning wheel shaft 51 and is arranged parallel to the synchronous wheel 42.
[0031] The transmission member may be configured as a tensioning belt that can be sleeved on the tensioning pulley 52 and the synchronous pulley 42 .
[0032] In practice, an external rotary drive device can be connected to the synchronous wheel 42 of the power transmission assembly 4 to drive the synchronous wheel 42 and the second spur gear 41 to rotate, thereby driving the first spur gear 31 meshing with the second spur gear 41 and the inflatable shaft 3 to rotate. In addition, the tensioning pulley 52 applies appropriate tension to the tensioning belt, helping to prevent the tensioning belt from slipping. The tension level can be easily adjusted to ensure effective power transmission.
[0033] Preferably, in order to provide a more stable support connection for the support 13 , a connecting plate 16 may be further included, and the bottom of the support 13 is fixedly connected to the inner side surface of the fixing base 1 through the connecting plate 16 .
[0034] To sum up, the utility model adopts a design of unlocking and locking the locking end of the inflatable shaft by adopting an indexing positioning pin and driving the transmission end of the inflatable shaft to slide in translation through a rotating seat. The locking end of the inflatable shaft can be quickly unlocked and locked by simply pulling up or inserting and rotating the indexing positioning pin. The operation is simple and convenient, which reduces the complexity of the operation, greatly reduces the manual burden, improves the roll changing efficiency, and ensures the continuity of production.
[0035] The above embodiments are preferred implementation methods of the present invention, but the implementation methods of the present invention are not limited to the above embodiments. Any other changes, modifications, substitutions, combinations, and simplifications that do not deviate from the spirit and principles of the present invention should be considered as equivalent replacement methods and are included in the scope of protection of the present invention.
Claims
1. A coating reel, characterized in that: The invention comprises a fixed seat (1), a rotating seat (11), a support seat (2), an air shaft (3), a power transmission assembly (4), a tensioning assembly (5), a graduated positioning pin (6), a bearing positioning sleeve handle (7), and a raceway support plate (8). The rotating seat (11) is slidably connected to the fixed seat (1). The transmission end of the air shaft (3) is rotatably arranged on the rotating seat (11) through a first rotating bearing (91). The upper end of the support seat (2) is provided with a slot (21) opening outward and is connected to the rotating seat ( 11) are parallel in the horizontal direction, the locking end of the pneumatic shaft (3) is rotatably arranged on the bearing seat (22) in the slot (21) through the second rotating bearing (92), the tensioning assembly (5) is rotatably arranged on the outside of the fixed seat (1) and is located on the lower side of the rotating seat (11), the outer side of the transmission end of the pneumatic shaft (3) is coaxially connected to the first spur gear (31) located on the outside of the fixed seat (1), and the power transmission assembly (4) is rotatably arranged on the fixed seat (1) through the support (13). ) and fixed on the other side of the rotating seat (11), the power transmission assembly (4) is connected to the first straight gear (31) and can be connected to the tensioning assembly (5) through a transmission member, the bearing positioning sleeve handle (7) is fixedly connected to the locking end of the pneumatic shaft (3) and extends out of the outer end of the card slot (21), the outer cylindrical surface of the bearing seat (22) is provided with two symmetrically arranged waist-shaped positioning grooves (221), the indexing type positioning pin (6) is provided with two and can be respectively passed through the two outer side walls of the card slot (21) The roller support plate (8) is rotatably inserted into the corresponding waist-shaped positioning groove (221), and the roller support plate (8) is fixedly arranged on the inner side surface of the fixed seat (1) through the mounting plate and is located below the pneumatic shaft (3). The pneumatic shaft (3) is provided with a third rotating bearing (93) on the side close to its transmission end. The outer wall surface of the third rotating bearing (93) is in rolling contact with the top surface of the roller support plate (8), and a limiting screw (81) is vertically provided on the top surface of the opening end of the roller support plate (8) corresponding to the slot (21).
2. The coating reel according to claim 1, characterized in that: The fixing seat (1) comprises an upper rotating pin fixing plate (101) and a lower rotating pin fixing plate (102); the structure of the upper rotating pin fixing plate (101) is set to be an inverted U-shaped; the opening of the upper rotating pin fixing plate (101) faces downward and is fixedly connected to one side of the support (13) and the two outer sides of the lower rotating pin fixing plate (102) through locking screws.
3. The coating reel according to claim 2, characterized in that: The invention also includes an upper rotating pin (14) and a lower rotating pin (15), wherein the upper and lower ends of the rotating seat (11) are respectively provided with coaxially arranged rotating pin holes, and the upper rotating pin (14) and the lower rotating pin (15) are respectively and correspondingly arranged at the bottom of the upper rotating pin fixing plate (101) and the top of the lower rotating pin fixing plate (102) and are respectively in rolling contact with the two rotating pin holes of the rotating seat (11).
4. The coating reel according to claim 1, characterized in that: The power transmission assembly (4) includes a second spur gear (41), a synchronous wheel (42) and a fourth rotating bearing (94). The second spur gear (41) is rotatably arranged on the outer side of the support (13) through the fourth rotating bearing (94). The synchronous wheel (42) is coaxially arranged with the second spur gear (41) and fixed on the outer end face of the second spur gear (41). The second spur gear (41) is meshed with the first spur gear (31). The synchronous wheel (42) and the second spur gear (41) can be driven to rotate by a rotary drive device and drive the air shaft (3) to rotate.
5. The coating reel according to claim 4, characterized in that: The tensioning assembly (5) comprises a tensioning wheel shaft (51) and a tensioning pulley (52). The tensioning wheel shaft (51) is fixedly arranged on the outside of the fixing seat (1) and located on the lower side of the inflatable shaft (3). The tensioning pulley (52) is rotatably sleeved on the outer end of the tensioning wheel shaft (51) and is arranged parallel to the synchronous wheel (42).
6. The coating reel according to claim 5, characterized in that: The transmission member is configured as a tensioning belt that can be sleeved on a tensioning pulley (52) and a synchronous wheel (42).
7. The coating reel according to claim 1, characterized in that: It also includes a connecting plate (16), and the bottom of the support (13) is fixedly connected to the inner side surface of the fixing seat (1) through the connecting plate (16).
8. The coating reel according to claim 4, characterized in that: The first rotating bearing (91), the second rotating bearing (92), the third rotating bearing (93) and the fourth rotating bearing (94) are all configured as deep groove ball bearings.
Citation Information
Patent Citations
Locking and positioning device for lithium battery rolling guide plate
CN220722948U
Cited By
Slitting and winding device
CN121823298A