Feeding device for dye penetration flaw detection agent
Through the design of the support deck and transmission system, accurate quantitative regulation of flaw detector raw materials is achieved, the problem of inaccurate loading in the existing technology is solved, and processing efficiency and stability are improved.
Patent Information
- Application Number
- CN202422218480.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-09-11
AI Technical Summary
During the production process of existing colored penetration flaw detectors, it is not convenient to quickly and accurately regulate the raw materials of flaw detectors, which affects processing efficiency.
The supporting cab, transmission guide roller, servo motor, feeding conduit, material guide device and other components are adopted to accurately control the sealing pressure plate through stepper motor and gear transmission system to ensure the accuracy of loading volume adjustment of different types of raw materials.
It improves the adaptability to the loading volume control of different flaw detector raw materials, enhances the transmission stability and loading efficiency of the equipment, and ensures the accuracy and stability of the processing process.
Smart Images

Figure CN223225780U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dye penetrant flaw detection agent processing equipment, in particular to a dye penetrant flaw detection agent feeding device. Background Art
[0002] Dye penetrant is a detection liquid used for surface defect detection. It is mainly used to detect cracks, inclusions and other defects on the surface of objects. Dye penetrant can be widely used in penetrant flaw detection in chemical, shipbuilding, power generation, aviation, machinery, automobile, metallurgy, railway, pressure vessel and other departments.
[0003] However, during the production and processing of existing colored penetrant flaw detection agents, it is not convenient to quickly and accurately quantitatively control the raw materials of the flaw detection agent, thereby reducing the processing efficiency of subsequent colored penetrant flaw detection agents. Therefore, there is an urgent need for a colored penetrant flaw detection agent feeding device to solve the above-mentioned problems. Utility Model Content
[0004] The purpose of the utility model is to provide a colored penetrant flaw detection agent feeding device to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a device for feeding a dye penetrant flaw detection agent, comprising a support base for supporting, a transmission guide roller rotatably connected to the center of the inner end surface of the support base, and a fixed guide groove for guiding is provided on the outer end surface of the transmission guide roller, and a servo motor for transmission is fixedly provided at the center of the upper end surface of the support base.
[0006] There are four feeding conduits, each of which is fixedly arranged at equal intervals on the lower end surface of the support base. A one-way guide valve is provided on the side end surface of the feeding conduit near the bottom, and four guide slots are provided at equal intervals on the inner end surface of the feeding conduit.
[0007] A material guiding device is provided, wherein the inner end surface of the supporting clamping seat is slidably connected to the material guiding device through the fixed guide groove.
[0008] Preferably, the material guiding device includes a limiting slide for support, a fixed sliding shaft is fixedly provided at the center of the inner end surface of the limiting slide, and four groups of driven gears are equidistantly rotatably clamped near the middle of the inner end surface of the limiting slide, the inner end surfaces of the four groups of driven gears are threadedly connected with threaded sleeves, and a threaded guide shaft is fixedly provided on the lower end surface of the threaded sleeve, a spring sliding shaft is fixedly provided on the lower end surface of the threaded guide shaft, and a sealing pressure plate is provided on the lower end surface of the spring sliding shaft, a stepping motor is provided on the upper end surface of the limiting slide near the driven gear, and a driving gear is fixedly provided at the output end of the stepping motor.
[0009] Preferably, the driving gear is meshed with the driven gear, which can effectively improve the transmission stability of the equipment.
[0010] Preferably, a threaded sleeve is provided on the inner end face of the driven gear, and the threaded sleeves are threadedly connected to each other. The threaded connection between the threaded sleeves can effectively improve the accuracy of subsequent height control of the sealing pressure plate inside the feeding conduit.
[0011] Preferably, the sealing pressure plate is sealed and slidably engaged with the inner end surface of the feeding conduit through the guide groove, which can effectively improve the stability of subsequent equipment in adsorbing the flaw detection agent.
[0012] Preferably, the limiting slide is adapted to the fixed guide groove through the fixed slide shaft and then slidably engaged with the inner end surface of the support card seat, which can effectively improve the stability of the subsequent material guiding device sliding up and down inside the support card seat, thereby improving the efficiency of the subsequent sealing pressure plate in loading the flaw detection agent.
[0013] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0014] 1. When the utility model synchronously controls different types of flaw detection agent raw materials, the four sets of stepper motors can drive the driven gears to mesh and rotate through the driving gear according to the preset value, so that the driven gears can be connected with the threaded sleeve through the thread, thereby adjusting the feeding height of the sealing pressure plate inside the feeding conduit, thereby facilitating the subsequent rapid and accurate control of the feeding volume of different types of raw materials, and improving the adaptability of the equipment to control the feeding volume of different raw materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is an exploded view of the main body of the utility model;
[0016] Figure 2 It is a structural diagram of the main body of the utility model;
[0017] Figure 3 This is an exploded view of the material guiding device of the present utility model;
[0018] Figure 4 It is a structural schematic diagram of the material guiding device of the present utility model.
[0019] In the figure: 1-supporting card seat, 2-material guiding device, 3-servo motor, 4-transmission guide roller, 5-feeding pipe, 6-guide slide, 7-fixed guide groove, 8-one-way guide valve, 21-fixed slide shaft, 22-limiting slide seat, 23-stepping motor, 24-driving gear, 25-threaded guide shaft, 26-sealing pressure plate, 27-spring slide shaft, 28-driven gear, 29-threaded rotating sleeve. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] See also Figure 1-4 The present invention provides an embodiment of a dye penetrant flaw detection agent feeding device, comprising a support base 1 for supporting, a transmission guide roller 4 rotatably connected at the center of the inner end surface of the support base 1, and a fixed guide groove 7 for guiding is provided on the outer end surface of the transmission guide roller 4, and a servo motor 3 for transmission is fixedly provided at the center of the upper end surface of the support base 1.
[0022] There are four feeding conduits 5, and the four feeding conduits 5 are fixedly arranged at equal intervals on the lower end surface of the support base 1. A one-way guide valve 8 is provided at the side end surface of the feeding conduit 5 near the bottom, and four guide chutes 6 are provided at equal intervals on the inner end surface of the feeding conduit 5;
[0023] The material guiding device 2 is supported on the inner end surface of the card holder 1 and is slidably engaged with the material guiding device 2 through a fixed guide groove 7 .
[0024] The material guiding device 2 includes a limiting slide 22 for support, a fixed slide shaft 21 is fixedly provided at the center of the inner end surface of the limiting slide 22, and four groups of driven gears 28 are equidistantly rotated and clamped near the middle of the inner end surface of the limiting slide 22, the inner end surfaces of the four groups of driven gears 28 are all threadedly connected with threaded sleeves 29, and a threaded guide shaft 25 is fixedly provided on the lower end surface of the threaded guide shaft 25, a spring slide shaft 27 is fixedly provided on the lower end surface of the spring slide shaft 27, and a sealing pressure plate 26 is provided on the lower end surface of the spring slide shaft 27, a stepping motor 23 is provided on the upper end surface of the limiting slide 22 near the driven gear 28, and a driving gear 24 is fixedly provided at the output end of the stepping motor 23.
[0025] The driving gear 24 is meshed with the driven gear 28, which can effectively improve the transmission stability of the equipment.
[0026] The inner end face of the driven gear 28 is provided with a threaded sleeve, and the threaded sleeve is threadedly connected to the threaded sleeve 29. The threaded connection between the threaded sleeve and the threaded sleeve 29 can effectively improve the accuracy of subsequent control of the feeding height of the sealing pressure plate 26 inside the feeding conduit 5.
[0027] The sealing pressure plate 26 is sealed and slidably engaged with the inner end surface of the feeding conduit 5 through the guide groove 6, which can effectively improve the stability of subsequent equipment in adsorbing the flaw detection agent.
[0028] The limiting slide 22 is adapted to the fixed guide groove 7 through the fixed slide shaft 21 and then slidably engaged with the inner end surface of the support card seat 1, which can effectively improve the stability of the subsequent material guiding device 2 sliding up and down inside the support card seat 1, thereby improving the efficiency of the subsequent sealing pressure plate 26 in loading the flaw detection agent.
[0029] Working principle: Before the flaw detection agent is processed, the user can connect the corresponding raw material pipeline with the one-way diversion valve 8 to facilitate the subsequent delivery of various raw materials to the inside of the feeding pipe 5. Then the staff can position the equipment on the upper part of the external mixing equipment. When performing the feeding operation inside the mixing equipment, the volume of the feeding can be precisely regulated first. When regulating, the staff can start the stepper motor 23 at the corresponding raw material. At this time, the stepper motor 23 at the raw material can drive the driven gear 28 at the bottom to rotate. At the same time, the driven gear 28 can be connected to the threaded sleeve 29 through the thread, and then can drive the threaded sleeve 29 and the sealing pressure plate 26 to perform precise up and down displacement inside the feeding pipe 5, thereby regulating the distance between different groups of sealing pressure plates 26 and the bottom of the feeding pipe 5. The initial spacing, at the same time, the guiding device 2 is at the highest point as a whole. When feeding the external mixing equipment, the staff can start the servo motor 3. At this time, the servo motor 3 can drive the fixed guide groove 7 to rotate through the transmission guide roller 4. At the same time, the fixed guide groove 7 can pass through the sliding limit with the fixed slide shaft 21, thereby driving the limit slide 22 and the four groups of sealing pressure plates 26 to move downward synchronously inside the feeding pipe 5. When the sealing pressure plate 26 moves downward, the one-way guide valve 8 is in a closed state. Then the four groups of spring slide shafts 27 can push the sealing pressure plate 26 to the bottom of the feeding pipe 5, thereby completing the feeding operation. When feeding again, the sealing pressure plate 26 is lifted, and the internal pressure of the feeding pipe 5 is negative. At this time, the one-way guide valve 8 is opened, and the raw materials are adsorbed into the feeding pipe 5 for circulating feeding.
[0030] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for feeding a dye penetrant flaw detection agent, comprising a support base (1) for supporting, a transmission guide roller (4) rotatably connected at the center of the inner end surface of the support base (1), and a fixed guide groove (7) for guiding is provided at the outer end surface of the transmission guide roller (4), and a servo motor (3) for transmission is fixedly provided at the center of the upper end surface of the support base (1), characterized in that: A feeding conduit (5), wherein the feeding conduit (5) is provided with four groups in total, and the four groups of the feeding conduits (5) are fixedly arranged at equal distances on the lower end surface of the support base (1), and a one-way guide valve (8) is provided near the bottom of the side end surface of the feeding conduit (5), and four groups of guide chutes (6) are provided at equal distances on the inner end surface of the feeding conduit (5); A material guiding device (2) is provided. The inner end surface of the supporting card seat (1) is slidably connected to the material guiding device (2) via the fixed guide groove (7).
2. A colored penetrant flaw detection agent feeding device according to claim 1, characterized in that: The material guiding device (2) includes a limiting slide (22) for support, a fixed slide shaft (21) is fixedly provided at the center of the inner end surface of the limiting slide (22), and four groups of driven gears (28) are equidistantly rotated and clamped near the middle of the inner end surface of the limiting slide (22), the inner end surfaces of the four groups of driven gears (28) are all threadedly connected with threaded sleeves (29), and a threaded guide shaft (25) is fixedly provided at the lower end surface of the threaded guide shaft (25), a spring slide shaft (27) is fixedly provided at the lower end surface of the spring slide shaft (27), and a sealing pressure plate (26) is provided at the lower end surface of the spring slide shaft (27), a stepping motor (23) is provided at the upper end surface of the limiting slide (22) near the driven gear (28), and a driving gear (24) is fixedly provided at the output end of the stepping motor (23).
3. A colored penetrant flaw detection agent feeding device according to claim 2, characterized in that: The driving gear (24) is meshedly connected with the driven gear (28).
4. A colored penetrant flaw detection agent feeding device according to claim 2, characterized in that: The inner end surface of the driven gear (28) is provided with a threaded sleeve, and the threaded sleeve is threadedly connected to the threaded sleeve (29).
5. The device for feeding a dye penetrant flaw detection agent according to claim 2, characterized in that: The sealing pressure plate (26) is sealed and slidably engaged with the inner end surface of the feeding conduit (5) through the guide slot (6).
6. The device for feeding a dye penetrant flaw detection agent according to claim 2, characterized in that: The limiting slide seat (22) is adapted to the fixed guide groove (7) through the fixed slide shaft (21) and is then slidably engaged with the inner end surface of the supporting seat (1).