Membrane separation equipment

By using a servo motor-driven transmission rod system in the membrane separation equipment, high-subdivision milling of waste materials is achieved, and the blockage and damage problems during micropore filtration of the membrane separation device are solved, and the filtration efficiency is improved.

CN223225821UActive Publication Date: 2025-08-15云南华松科技有限公司
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Patent Information

Application Number
CN202422477752.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-08-15
Estimated Expiration
2034-10-14

AI Technical Summary

Technical Problem

Existing membrane separation devices are prone to clogging and separation membrane damage during micropore filtration, resulting in low filtration efficiency.

Method used

A membrane separation device is designed, and a transmission rod system driven by a servo motor is used to rotate the first transmission rod and the second transmission rod in the crushing chamber in a reverse direction. The grinding roller rotates through the rotating groove and the grinding blocks are arranged interlaced to achieve high-subdivided grinding of waste materials and prevent material from damaging the separation membrane.

Benefits of technology

It effectively prevents damage to the separation membrane by materials, improves filtration efficiency, avoids blockage, and achieves efficient filtration of a large number of substances.

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Abstract

The utility model relates to the field of membrane separation, in particular to membrane separation equipment which comprises a device shell, a servo motor is arranged in the center of the top surface of the device shell, a crushing cavity and a filtering cavity are sequentially arranged on the inner side of the device shell below the servo motor, and a second transmission rod and a first transmission rod are sequentially arranged at the bottom end of the servo motor. The bottom end of the first transmission rod penetrates through the second transmission rod and extends to the bottom end of the inner wall of the smashing cavity, grinding rollers are arranged on the two sides of the first transmission rod and the two sides of the second transmission rod correspondingly, and one end of each grinding roller extends to the inner wall of the smashing cavity. When the first transmission rod rotates, the first transmission rod and the second transmission rod rotate oppositely on the inner side of the crushing cavity, the grinding rollers on the two sides of the first transmission rod and the second transmission rod rotate automatically through the rotating grooves, and the grinding blocks on the outer sides of the two sets of grinding rollers are arranged in a staggered mode. Therefore, waste materials in the waste water can be subjected to high-subdivision grinding, and the situation that materials in the waste materials are too large to damage a separation membrane is prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of membrane separation, in particular to a membrane separation device. Background Art

[0002] Membranes are materials with selective separation capabilities. The process of using membranes to separate, purify, and concentrate different components of a liquid is called membrane separation. Membrane separation technology refers to the selective separation of mixtures of molecules of different particle sizes at the molecular level when they pass through a semipermeable membrane. Membrane separation technology has the characteristics of low energy consumption, good selectivity, and strong adaptability.

[0003] For example, patent number CN202321247115.1 discloses a wastewater membrane deep treatment device, which includes a pretreatment unit, a membrane treatment unit and a post-treatment unit connected in sequence by pipelines. The pretreatment unit includes a sedimentation tank and a fiber filter. The membrane treatment unit includes an ultrafiltration membrane device and a reverse osmosis membrane device. The post-treatment unit includes a UV sterilization water tank. A relay water tank is provided between the ultrafiltration membrane device and the reverse osmosis membrane device. The fiber filter includes a shell, a plurality of fiber bundles are provided in the shell, a motor bracket is provided at the upper end of the shell, a vertically downward motor is provided on the motor bracket, the output end of the motor is connected to the reduction gear box, the output shaft of the reduction gear box is connected to the cylinder, the cylinder is vertically downward, its telescopic rod passes through the upper end of the shell and enters the shell, the lower end of the telescopic rod is provided with a fixing clamp, the upper end of the fiber bundle is connected to the fixing clamp, the UV sterilization water tank is a vertical cylindrical structure, a transparent quartz glass tube is provided in the center of the shell, an UV lamp is provided in the transparent quartz glass tube, a lamp holder is provided in the middle of the upper end of the shell, and the lamp holder is connected to the shell by a flange. The cylinder of the fiber filter of the utility model is connected to the motor through a reducer. When the fiber bundle needs to be aerated and cleaned, the forward and reverse rotation of the motor can drive the fiber bundle to rotate and shake left and right through the cylinder, telescopic rod and fixed clamp, thereby improving the cleaning effect of the fiber bundle. However, when the membrane separation device is used by the staff, when the micropores of the substance are filtered, since the molecules of the substance itself are large, if the filtration is performed directly, it will cause blockage and fail to filter a large amount of substance. In addition, the collision of the substance with the separation membrane will also damage the structure of the separation membrane, resulting in low filtration efficiency of the equipment.

[0004] Therefore, in view of the problem that when the above-mentioned membrane separation device is used by the staff, when performing microporous filtration on the substance, since the molecules of the substance itself are large, if the filtration is performed directly, clogging will occur and a large amount of substance cannot be filtered, and the collision of the substance with the separation membrane will also destroy the structure of the separation membrane, resulting in low filtration efficiency of the equipment, a membrane separation device can be designed, in which when the first transmission rod rotates, the first transmission rod and the second transmission rod perform relative counter-rotational motion on the inner side of the crushing chamber, and the grinding rollers on both sides of the first transmission rod and the second transmission rod rotate through the rotating groove, and the grinding blocks on the outer sides of the two groups of grinding rollers are staggered, so that the waste materials in the wastewater can be highly finely ground to prevent the materials in the waste from being too large to damage the separation membrane. Utility Model Content

[0005] In order to overcome the problem that when the membrane separation device is used by staff, when performing microporous filtration on substances, due to the large molecules of the substances themselves, blockage will occur if the filtration is performed directly, and a large amount of substances cannot be filtered. In addition, the collision of the substances with the separation membrane will also destroy the structure of the separation membrane, resulting in low filtration efficiency of the equipment.

[0006] The technical solution of the utility model is: a membrane separation device, including a device shell, a servo motor is provided at the center position of the top surface of the device shell, a crushing chamber and a filter chamber are provided in sequence on the inner side of the device shell below the servo motor, a second transmission rod and a first transmission rod are provided in sequence at the bottom end of the servo motor, the bottom end of the first transmission rod passes through the second transmission rod and extends to the bottom end of the inner wall of the crushing chamber, grinding rollers are provided on both sides of the first transmission rod and the second transmission rod, one end of the grinding roller extends to the inner wall of the crushing chamber, and a separation membrane is provided on the inner side of the filter chamber.

[0007] Preferably, when the first transmission rod rotates, the first transmission rod and the second transmission rod perform relative counter-rotational motion on the inner side of the crushing chamber, and the grinding rollers on both sides of the first transmission rod and the second transmission rod rotate through the rotating groove, and the grinding blocks on the outer sides of the two sets of grinding rollers are staggered, so that the waste in the wastewater can be highly finely ground to prevent the material in the waste from being too large to cause damage to the separation membrane.

[0008] Preferably, the bottom end of the first transmission rod is located on the inner side of the second transmission rod and is provided with a through hole. The bottom end of the first transmission rod passes through the through hole and extends to the bottom end of the inner wall of the crushing chamber. The top end of the first transmission rod passes through the device housing and extends to the output end of the bottom end of the servo motor. The servo motor is connected to the first transmission rod through a coupling.

[0009] Preferably, a transmission gear is provided on one side of the first transmission rod located on the inner side of the device housing, and bevel gears are provided on the upper and lower ends of the transmission gear located on the outer sides of the first transmission rod and the second transmission rod. The transmission gear is connected to the first transmission rod and the second transmission rod through the bevel gears.

[0010] Preferably, a rotating shaft is provided at the center position of the grinding roller, and the rear end of the rotating shaft is located on the inner side of the first transmission rod and the second transmission rod, and a socket is provided. The rear end of the rotating shaft extends to the inner side of the socket, and the grinding roller is rotationally connected to the first transmission rod and the second transmission rod respectively through the rotating shaft.

[0011] Preferably, the front end of the rotating shaft is located on the inner wall of the crushing chamber and is provided with a rotating groove, one end of the rotating shaft extends to the inner side of the rotating groove, one end of the rotating shaft is located on the inner side of the rotating groove and is provided with a rotating head, the bottom end of the rotating head is located on the inner wall of the rotating groove and is provided with a tooth block, and the rotating head and the tooth block are engaged with each other.

[0012] Preferably, grinding blocks are provided on the outer side of the grinding roller, and there are two groups of grinding rollers, and the grinding blocks on the outer sides of the two groups of grinding rollers are staggered.

[0013] Preferably, feed ports are provided on both sides of the servo motor at the top surface of the device housing, a discharge port is provided at the bottom end of the device housing, and sealing valves are provided on the inner sides of the feed port and the discharge port.

[0014] Beneficial effects of the utility model:

[0015] When the first transmission rod rotates, the first transmission rod drives the second transmission rod to perform relative counter-rotational motion inside the crushing chamber through the transmission gear. When the first transmission rod and the second transmission rod perform relative counter-rotational motion inside the crushing chamber, the grinding rollers on both sides of the first transmission rod and the second transmission rod rotate through the rotating groove, and grinding blocks are provided on the outside of the grinding rollers. The grinding blocks on the outsides of the two groups of grinding rollers are staggered, so that the waste materials in the wastewater can be highly finely ground to prevent the separation membrane from being damaged by excessively large materials in the waste materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 What is shown is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 Shown is a schematic diagram of the structure of the crushing chamber of the utility model;

[0018] Figure 3 Shown is a schematic diagram of the structure of the first transmission rod and the second transmission rod of the utility model;

[0019] Figure 4 Shown is a schematic diagram of the structure of the rotating head of the utility model.

[0020] Explanation of the accompanying drawings: 1. Device housing; 2. Feed inlet; 3. Servo motor; 4. Discharge port; 5. Crushing chamber; 6. Filter chamber; 7. Separation membrane; 8. Rotating trough; 9. Gear block; 10. First transmission rod; 11. Second transmission rod; 12. Transmission gear; 13. Grinding roller; 14. Rotating head. DETAILED DESCRIPTION

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0022] Please refer to ( Figures 1-4 ), the utility model provides a technical solution: a membrane separation device, comprising a device housing 1, a servo motor 3 is provided at the center of the top surface of the device housing 1, a feed port 2 is provided on both sides of the servo motor 3 on the top surface of the device housing 1, a discharge port 4 is provided at the bottom end of the device housing 1, a sealing valve is provided on the inner side of the feed port 2 and the discharge port 4, a crushing chamber 5 and a filtering chamber 6 are provided in sequence on the inner side of the device housing 1 below the servo motor 3, a separation membrane is provided on the inner side of the filtering chamber 6, and the wastewater is filtered through the separation membrane;

[0023] Please refer to ( Figure 2-Figure 3 ), in this embodiment, the bottom end of the servo motor 3 is sequentially provided with a second transmission rod 11 and a first transmission rod 10, the bottom end of the first transmission rod 10 passes through the second transmission rod 11 and extends to the bottom end of the inner wall of the crushing chamber 5, the bottom end of the first transmission rod 10 is located on the inner side of the second transmission rod 11 and is provided with a through hole, the bottom end of the first transmission rod 10 passes through the through hole and extends to the bottom end of the inner wall of the crushing chamber 5, the top of the first transmission rod 10 passes through the device housing 1 and extends to the output end of the bottom end of the servo motor 3, the servo motor 3 is connected to the first transmission rod 10 through a coupling, one side of the first transmission rod 10 is located on the inner side of the device housing 1 and is provided with a transmission gear 12, the upper and lower ends of the transmission gear 12 are located on the outer sides of the first transmission rod 10 and the second transmission rod 11 and are provided with bevel gears, the transmission gear 12 is connected to the first transmission rod 10 and the second transmission rod 11 through the bevel gears, and then when the first transmission rod 10 rotates, the first transmission rod 10 drives the second transmission rod 11 to perform relative reverse rotation on the inner side of the crushing chamber through the transmission gear 12;

[0024] Please refer to ( Figure 2-4), in this embodiment, grinding rollers 13 are provided on both sides of the first transmission rod 10 and the second transmission rod 11, and a rotating shaft is provided at the center of the grinding roller 13. The rear end of the rotating shaft is located on the inner side of the first transmission rod 10 and the second transmission rod 11, and a socket is provided. The rear end of the rotating shaft extends to the inner side of the socket. The grinding roller 13 is rotatably connected to the first transmission rod 10 and the second transmission rod 11 respectively through the rotating shaft. One end of the grinding roller 13 extends to the inner wall of the crushing chamber 5, and the front end of the rotating shaft is located on the inner wall of the crushing chamber 5 and is provided with a rotating groove 8. One end of the rotating shaft extends to the inner side of the rotating groove 8, and one end of the rotating shaft is located on the inner side of the rotating groove 8 and is provided with a rotating head 14. The bottom end of the rotating head 14 A tooth block 9 is provided on the inner wall of the rotating trough 8, and the rotating head 14 is engaged with the tooth block 9. A grinding block is provided on the outer side of the grinding roller 13. There are two groups of grinding rollers 13, and the grinding blocks on the outer sides of the two groups of grinding rollers 13 are staggered. Then, when the first transmission rod 10 and the second transmission rod 11 perform relative reverse rotational motion inside the crushing chamber, the grinding rollers 13 on both sides of the first transmission rod 10 and the second transmission rod 11 rotate through the rotating trough 8, and the grinding blocks are provided on the outer side of the grinding roller 13. The grinding blocks on the outer sides of the two groups of grinding rollers 13 are staggered, so that the waste in the wastewater can be highly finely ground to prevent the material in the waste from being too large to damage the separation membrane 7.

[0025] During operation, wastewater is poured into the device through the feed port 2, the power is turned on, and the device is started. When the first transmission rod 10 rotates, the first transmission rod 10 drives the second transmission rod 11 to perform relative reverse rotational motion inside the crushing chamber through the transmission gear 12. When the first transmission rod 10 and the second transmission rod 11 perform relative reverse rotational motion inside the crushing chamber, the grinding rollers 13 on both sides of the first transmission rod 10 and the second transmission rod 11 rotate through the rotating groove 8, and grinding blocks are provided on the outside of the grinding rollers 13. The grinding blocks on the outside of the two groups of grinding rollers 13 are staggered, so that the waste materials in the wastewater can be highly finely ground to prevent the materials in the waste materials from being too large to damage the separation membrane 7, and then the wastewater is filtered through the separation membrane 7.

[0026] Through the above steps, the problem of low filtration efficiency of the equipment is solved when the membrane separation device is used by staff and the molecules of the substance are large and blockage will occur if the filtration is performed directly, making it impossible to filter a large amount of substance. In addition, the collision of the substance with the separation membrane will also destroy the structure of the separation membrane.

Claims

1. A membrane separation device, comprising a device housing (1); characterized in that: The device further comprises a servo motor (3) provided at the center of the top surface of the device housing (1); a crushing chamber (5) and a filter chamber (6) are provided in sequence on the inner side of the device housing (1) below the servo motor (3); a second transmission rod (11) and a first transmission rod (10) are provided in sequence at the bottom end of the servo motor (3); the bottom end of the first transmission rod (10) passes through the second transmission rod (11) and extends to the bottom end of the inner wall of the crushing chamber (5); grinding rollers (13) are provided on both sides of the first transmission rod (10) and the second transmission rod (11); one end of the grinding roller (13) extends to the inner wall of the crushing chamber (5); and a separation membrane (7) is provided on the inner side of the filter chamber (6).

2. A membrane separation device according to claim 1, characterized in that: The bottom end of the first transmission rod (10) is located on the inner side of the second transmission rod (11) and is provided with a through hole. The bottom end of the first transmission rod (10) passes through the through hole and extends to the bottom end of the inner wall of the crushing chamber (5). The top end of the first transmission rod (10) passes through the device housing (1) and extends to the output end of the bottom end of the servo motor (3). The servo motor (3) is connected to the first transmission rod (10) via a coupling.

3. A membrane separation device according to claim 1, characterized in that: A transmission gear (12) is provided on one side of the first transmission rod (10) and located inside the device housing (1); bevel gears are provided at the upper and lower ends of the transmission gear (12) and located outside the first transmission rod (10) and the second transmission rod (11); the transmission gear (12) is connected to the first transmission rod (10) and the second transmission rod (11) through the bevel gears.

4. The membrane separation device according to claim 1, characterized in that: A rotating shaft is provided at the center of the grinding roller (13), and a rear end of the rotating shaft is located inside the first transmission rod (10) and the second transmission rod (11), and a socket is provided thereon. The rear end of the rotating shaft extends to the inside of the socket, and the grinding roller (13) is rotationally connected to the first transmission rod (10) and the second transmission rod (11) respectively through the rotating shaft.

5. The membrane separation device according to claim 1, characterized in that: The front end of the rotating shaft is located on the inner wall of the pulverizing chamber (5) and is provided with a rotating groove (8); one end of the rotating shaft extends to the inner side of the rotating groove (8); one end of the rotating shaft is located on the inner side of the rotating groove (8) and is provided with a rotating head (14); the bottom end of the rotating head (14) is located on the inner wall of the rotating groove (8) and is provided with a tooth block (9); the rotating head (14) and the tooth block (9) are engaged with each other.

6. The membrane separation device according to claim 1, characterized in that: Grinding blocks are arranged on the outer side of the grinding roller (13). The grinding roller (13) is provided with two groups, and the grinding blocks on the outer sides of the two groups of grinding rollers (13) are arranged in a staggered manner.

7. The membrane separation device according to claim 1, characterized in that: Feed ports (2) are provided on both sides of the servo motor (3) and on the top surface of the device housing (1), and a discharge port (4) is provided at the bottom end of the device housing (1). Sealing valves are provided on the inner sides of the feed port (2) and the discharge port (4).

Citation Information

Patent Citations

  • Membrane-method advanced treatment device for wastewater

    CN219885881U