Aerobic fermentation device for preparing solid organic fertilizer from biogas slurry
By designing the tank body to rotate counterclockwise and oxygen-enhancing stirring rod to produce solid organic fertilizer device, the problem of difficulty in discharge is solved, and the smooth discharge of materials and the improvement of fermentation efficiency is achieved.
Patent Information
- Application Number
- CN202421819937.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-07-30
AI Technical Summary
The existing high-temperature aerobic fermentation tank cannot flow all the materials to the discharge port when discharged, resulting in the problem of difficulty in discharge.
An aerobic fermentation device for producing solid organic fertilizer by a liquid liquid including a tank body, an inlet port, a discharge port, a first rotating shaft, a hydraulic cylinder, a second rotating shaft and a fermentation component is designed. The tank body is driven by a hydraulic cylinder to rotate counterclockwise through the hydraulic cylinder, so that the discharge port is tilted, and the material flows to the discharge port is employed to drive the stirring rod to enhance the fermentation effect, and oxygen is increased through the air pump.
The smooth discharge and fermentation efficiency of the materials are achieved, ensuring full mixing and oxygenation of the materials are improved, and the efficiency of the fermentation process is improved.
Smart Images

Figure CN223225990U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of microbiological devices, in particular to an aerobic fermentation device for preparing solid organic fertilizer from biogas slurry. Background Art
[0002] Biogas slurry is the residue left after sealed fermentation of various crop straws, human and animal feces and other organic wastes put into the biogas tank. Mixing livestock and poultry feces, biogas slurry and straw and fermenting them at high temperature to prepare organic fertilizer can not only improve the current pollution situation, but also realize the high-value utilization of livestock and poultry feces and straw.
[0003] The existing technology CN220537718U discloses a high-temperature aerobic fermentation tank, including a tank body, which is provided with a feed port and a discharge port. The feed port is located at the top of the tank body, and the discharge port is located at the bottom of the tank body side wall. The tank body is provided with a drive shaft, which is provided with a stirring rod, and the stirring rod is provided with an air nozzle. When in use, high-temperature oxygen-rich steam enters the stirring rod through an air guide tube inside the drive shaft, and then enters the tank body through the air nozzle of the stirring rod. Compared with traditional oxygen filling, this solution can ensure that oxygen and materials are fully in contact while providing the temperature required for fermentation.
[0004] However, in the above-mentioned method, since the discharge port is arranged at the bottom of the side wall of the tank body, the material cannot all flow to the discharge port during discharge, resulting in a problem of difficulty in discharge. Utility Model Content
[0005] The utility model aims to provide an aerobic fermentation device for producing solid organic fertilizer from biogas slurry, aiming to solve the problem of difficulty in discharging in existing high-temperature aerobic fermentation tanks because all materials cannot flow to the discharge port during discharging.
[0006] To achieve the above-mentioned object, the utility model provides an aerobic fermentation device for producing solid organic fertilizer from biogas slurry, comprising a tank body and a fermentation component, wherein the fermentation component comprises a feed inlet, a discharge outlet, a first rotating shaft, a first base, a connecting shaft, a hydraulic cylinder, a second rotating shaft and a second base;
[0007] The feed port is fixedly connected and communicated with the tank body and is located at the top of the tank body; the discharge port is fixedly connected and communicated with the tank body and is located at the side of the tank body; the first rotating shaft is rotatably connected to the tank body and is located at the side of the tank body; the first base is fixedly connected to the first rotating shaft and is located at the bottom of the first rotating shaft; the connecting shaft is rotatably connected to the tank body and is located at the side of the tank body; the hydraulic cylinder output rod is fixedly connected to the connecting shaft and is located at the side of the connecting shaft; the second rotating shaft is fixedly connected to the hydraulic cylinder and is located at the side of the hydraulic cylinder; the second base is rotatably connected to the second rotating shaft and is located at the side of the second rotating shaft.
[0008] Among them, the fermentation component also includes a motor, a hollow rod and multiple stirring rods; the motor is fixedly connected to the tank body and is located on the side of the tank body; the hollow rod is rotatably connected to the tank body, and is fixedly connected to the output end of the motor, and is located on the side of the tank body; the multiple stirring rods are respectively fixedly connected to and communicated with the hollow rod, and are respectively located on the sides of the hollow rod.
[0009] Among them, the fermentation component also includes a bearing, an air intake pipe and a plurality of air nozzles; the outer ring of the bearing is fixedly connected to the hollow rod and is located on the side of the hollow rod; the air intake pipe is fixedly connected to the inner ring of the bearing, the air intake pipe is communicated with the hollow rod and is located on the side of the bearing; the plurality of air nozzles are respectively fixedly connected to the plurality of stirring rods and are respectively located on the sides of the plurality of stirring rods.
[0010] Wherein, the fermentation component further includes an air pump; the air pump is fixedly connected to the tank body, communicated with the air inlet pipe, and located on the side of the tank body.
[0011] Wherein, the aerobic fermentation device for producing solid organic fertilizer from biogas slurry further includes an exhaust component; the exhaust component is arranged on the side of the tank body.
[0012] Wherein, the exhaust assembly includes an exhaust pipe and a control valve; the exhaust pipe is fixedly connected and communicated with the tank body and is located on the side of the tank body; the control valve is fixedly connected to the exhaust pipe and is located on the side of the exhaust pipe.
[0013] The utility model discloses an aerobic fermentation device for producing solid organic fertilizer from biogas slurry. When in use, materials such as livestock and poultry manure, biogas slurry, and straw powder are fed into the tank body through the feed port, and the materials are fermented in the tank body. When the materials in the tank body need to be discharged, the hydraulic cylinder output rod is controlled to extend to push the connecting shaft, and the connecting shaft rotates and pushes the tank body, causing the tank body to rotate counterclockwise along the first rotating shaft, causing the discharge port to tilt downward. At this time, the materials in the tank body will flow to the discharge port under the action of gravity, allowing for smooth discharge. When the tank body rotates, the hydraulic cylinder will rotate along the second rotating shaft to avoid interfering with the rotation of the tank body. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art.
[0015] Figure 1 It is a schematic diagram of the overall structure of the first embodiment of the present utility model.
[0016] Figure 2 It is another structural schematic diagram of the first embodiment of the present utility model.
[0017] Figure 3 It is another structural schematic diagram of the first embodiment of the present utility model.
[0018] Figure 4 It is a sectional view of the entire first embodiment of the present utility model.
[0019] Figure 5 It is a schematic diagram of the overall structure of the second embodiment of the present utility model.
[0020] 101-tank body, 102-fermentation component, 103-feed port, 104-discharge port, 105-first rotating shaft, 106-first base, 107-connecting shaft, 108-hydraulic cylinder, 109-second rotating shaft, 110-second base, 111-motor, 112-hollow rod, 113-stirring rod, 114-bearing, 115-inlet pipe, 116-nozzle, 117-vacuum pump, 201-exhaust component, 202-exhaust pipe, 203-control valve. DETAILED DESCRIPTION
[0021] The first embodiment of this application is:
[0022] See also Figure 1-Figure 4 ,in, Figure 1 This is a schematic diagram of the overall structure of the first embodiment of the present invention. Figure 2 This is another schematic structural diagram of the first embodiment of the present invention. Figure 3 This is another schematic structural diagram of the first embodiment of the present invention. Figure 4 It is a sectional view of the entire first embodiment of the present utility model.
[0023] The utility model provides an aerobic fermentation device for producing solid organic fertilizer from biogas slurry, comprising a tank body 101 and a fermentation assembly 102. The fermentation assembly 102 comprises a feed port 103, a discharge port 104, a first rotating shaft 105, a first base 106, a connecting shaft 107, a hydraulic cylinder 108, a second rotating shaft 109, a second base 110, a motor 111, a hollow rod 112, a plurality of stirring rods 113, a bearing 114, an air inlet pipe 115 and a plurality of air nozzles 116. The above-mentioned solution solves the problem of the existing high-temperature aerobic fermentation tank that the material cannot all flow to the discharge port 104 during discharge, resulting in discharge difficulty.
[0024] According to this specific embodiment, the tank body 101 is used to accommodate livestock and poultry manure, biogas slurry and straw powder for fermentation. After fermentation, biogas residue and biogas slurry are generated. After the biogas residue and biogas slurry are discharged from the tank body 101, solid-liquid separation treatment is carried out, and the solid part is dried and crushed, and then mixed with biological agents to achieve secondary biofertilizer fermentation, and then granulated and dried to form solid organic fertilizer.
[0025] Among them, the feed port 103 is fixedly connected and communicated with the tank body 101, and is located at the top of the tank body 101; the discharge port 104 is fixedly connected and communicated with the tank body 101, and is located at the side of the tank body 101; the first rotating shaft 105 is rotatably connected to the tank body 101, and is located at the side of the tank body 101; the first base 106 is fixedly connected to the first rotating shaft 105, and is located at the bottom of the first rotating shaft 105; the connecting shaft 107 is rotatably connected to the tank body 101, and is located at the side of the tank body 101; the output rod of the hydraulic cylinder 108 is fixedly connected to the connecting shaft 107, and is located at the side of the connecting shaft 107; the second rotating shaft 109 is fixedly connected to the hydraulic cylinder 108, and is located at the side of the hydraulic cylinder 108; the second base 110 is rotatably connected to the second rotating shaft 109, and is located at the side of the second rotating shaft 109. During use, the first base 106 and the second base 110 are fixed to the ground, and materials such as livestock and poultry manure, biogas slurry, and straw powder are fed into the tank body 101 through the feed port 103, and the materials are fermented in the tank body 101; when the materials in the tank body 101 need to be discharged, the output rod of the hydraulic cylinder 108 is controlled to extend to push the connecting shaft 107, and the connecting shaft 107 rotates and pushes the tank body 101, causing the tank body 101 to rotate counterclockwise along the first rotating shaft 105, causing the discharge port 104 to tilt downward. At this time, the materials in the tank body 101 will flow to the discharge port 104 under the action of gravity, allowing smooth discharge. When the tank body 101 rotates, the hydraulic cylinder 108 will rotate along the second rotating shaft 109 to avoid interfering with the rotation of the tank body 101.
[0026] Secondly, the motor 111 is fixedly connected to the tank body 101 and is located on the side of the tank body 101. The hollow rod 112 is rotatably connected to the tank body 101 and is fixedly connected to the output end of the motor 111 and is located on the side of the tank body 101. The multiple stirring rods 113 are respectively fixedly connected to and communicate with the hollow rods 112 and are respectively located on the sides of the hollow rods 112. The motor 111 drives the hollow rods 112 to rotate, and the hollow rods 112 drive the stirring rods 113 to rotate. The stirring rods 113 are used to stir the material in the tank body 101, so that the material is fully mixed and the fermentation efficiency is improved.
[0027] Meanwhile, the outer ring of the bearing 114 is fixedly connected to the hollow rod 112 and is located on the side of the hollow rod 112. The air inlet pipe 115 is fixedly connected to the inner ring of the bearing 114, communicates with the hollow rod 112, and is located on the side of the bearing 114. The multiple air nozzles 116 are respectively fixedly connected to the multiple stirring rods 113 and are respectively located on the sides of the multiple stirring rods 113. The stirring rods 113 are hollow and communicate with the air nozzles 116. Oxygen is introduced into the hollow rod 112 through the air inlet pipe 115, and oxygen is ejected from the multiple air nozzles 116 to increase oxygenation during the fermentation process.
[0028] In addition, the air pump 117 is fixedly connected to the tank body 101 and communicates with the air inlet pipe 115, and is located on the side of the tank body 101. The air pump 117 is connected to an external air source and introduces oxygen into the air inlet pipe 115. The oxygen then enters the hollow rod 112 through the air inlet pipe 115 and is ejected from the multiple air nozzles 116 to increase oxygen for the fermentation process. The bearing 114 allows the hollow rod 112 to rotate around the air inlet pipe 115, preventing the air inlet pipe 115 from bending when the hollow rod 112 rotates.
[0029] When using the present utility model, materials such as livestock and poultry manure, biogas slurry and straw powder are fed into the tank body 101 through the feed port 103, and the materials are fermented in the tank body 101. The hollow rod 112 is driven to rotate by the motor 111, and the hollow rod 112 drives the stirring rod 113 to rotate. The stirring rod 113 is used to stir the materials in the tank body 101 to fully mix the materials and improve the fermentation efficiency; the air pump 117 is connected to an external air source, and the air pump 117 passes oxygen into the air inlet pipe 115. The oxygen passes into the hollow rod 112 through the air inlet pipe 115, and the oxygen is ejected from the multiple air nozzles 116 to increase oxygen for the fermentation process. When the material in the tank body 101 needs to be discharged, the output rod of the hydraulic cylinder 108 is controlled to extend to push the connecting shaft 107, and the connecting shaft 107 rotates and pushes the tank body 101, so that the tank body 101 rotates counterclockwise along the first rotating shaft 105, so that the discharge port 104 tilts downward. At this time, the material in the tank body 101 will flow to the discharge port 104 under the action of gravity, so that it can be discharged smoothly.
[0030] The second embodiment of this application is:
[0031] Based on the first embodiment, please refer to Figure 5 ,in, Figure 5It is a schematic diagram of the overall structure of the second embodiment of the present utility model.
[0032] The aerobic fermentation device for producing solid organic fertilizer from biogas slurry provided by the utility model further includes an exhaust component 201 ; the exhaust component 201 includes an exhaust pipe 202 and a control valve 203 .
[0033] According to this embodiment, the exhaust assembly 201 is disposed on the side of the tank body 101. The exhaust assembly 201 can discharge the gas in the tank body 101 and adjust the gas pressure in the tank body 101.
[0034] The exhaust pipe 202 is fixedly connected to and communicates with the tank body 101 and is located on the side of the tank body 101. The control valve 203 is fixedly connected to the exhaust pipe 202 and is located on the side of the exhaust pipe 202. The gas in the tank body 101 can be discharged through the exhaust pipe 202 to adjust the air pressure in the tank body 101. The control valve 203 can control the connection and closure of the exhaust pipe 202.
[0035] When using the present invention, the vacuum pump 117 is connected to an external air source, and the vacuum pump 117 passes oxygen into the air inlet pipe 115. The oxygen passes into the hollow rod 112 through the air inlet pipe 115, and the oxygen is ejected from the multiple air nozzles 116 to increase oxygen for the fermentation process; the gas in the tank body 101 can be discharged through the exhaust pipe 202, and the air pressure in the tank body 101 can be adjusted. The connection and closing of the exhaust pipe 202 can be controlled by the control valve 203.
[0036] The above disclosure is merely one or more preferred embodiments of the present application and is not intended to limit the scope of the present application. A person skilled in the art will understand that all or part of the processes of the above embodiments and equivalent changes made in accordance with the claims of the present application are still within the scope of the present application.
Claims
1. An aerobic fermentation device for producing solid organic fertilizer from biogas slurry, comprising a tank body, characterized in that: Also included is a fermentation component; The fermentation assembly includes a feed port, a discharge port, a first rotating shaft, a first base, a connecting shaft, a hydraulic cylinder, a second rotating shaft and a second base; The feed port is fixedly connected and communicated with the tank body and is located at the top of the tank body; the discharge port is fixedly connected and communicated with the tank body and is located at the side of the tank body; the first rotating shaft is rotatably connected to the tank body and is located at the side of the tank body; the first base is fixedly connected to the first rotating shaft and is located at the bottom of the first rotating shaft; the connecting shaft is rotatably connected to the tank body and is located at the side of the tank body; the hydraulic cylinder output rod is fixedly connected to the connecting shaft and is located at the side of the connecting shaft; the second rotating shaft is fixedly connected to the hydraulic cylinder and is located at the side of the hydraulic cylinder; the second base is rotatably connected to the second rotating shaft and is located at the side of the second rotating shaft.
2. The aerobic fermentation device for producing solid organic fertilizer from biogas slurry according to claim 1, characterized in that: The fermentation assembly further includes a motor, a hollow rod, and a plurality of stirring rods; the motor is fixedly connected to the tank body and is located on the side of the tank body; the hollow rod is rotatably connected to the tank body and is fixedly connected to the output end of the motor and is located on the side of the tank body; The plurality of stirring rods are respectively fixedly connected to and communicated with the hollow rod and are respectively located on the sides of the hollow rod.
3. The aerobic fermentation device for producing solid organic fertilizer from biogas slurry according to claim 2, characterized in that: The fermentation component also includes a bearing, an air intake pipe and a plurality of air nozzles; the outer ring of the bearing is fixedly connected to the hollow rod and is located on the side of the hollow rod; the air intake pipe is fixedly connected to the inner ring of the bearing, the air intake pipe is communicated with the hollow rod and is located on the side of the bearing; the plurality of air nozzles are respectively fixedly connected to the plurality of stirring rods and are respectively located on the sides of the plurality of stirring rods.
4. The aerobic fermentation device for producing solid organic fertilizer from biogas slurry as claimed in claim 3, characterized in that: The fermentation component further includes an air pump; the air pump is fixedly connected to the tank body, communicated with the air inlet pipe, and located on the side of the tank body.
5. The aerobic fermentation device for producing solid organic fertilizer from biogas slurry according to claim 4, characterized in that: The aerobic fermentation device for producing solid organic fertilizer from biogas slurry also includes an exhaust component; the exhaust component is arranged on the side of the tank body.
6. The aerobic fermentation device for producing solid organic fertilizer from biogas slurry according to claim 5, characterized in that: The exhaust assembly includes an exhaust pipe and a control valve; the exhaust pipe is fixedly connected and communicated with the tank body and is located on the side of the tank body; the control valve is fixedly connected to the exhaust pipe and is located on the side of the exhaust pipe.
Citation Information
Patent Citations
High-temperature aerobic fermentation tank
CN220537718U