Aluminum profile quenching device

Abstract

The utility model discloses an aluminum profile quenching device. The aluminum profile quenching device comprises a quenching mechanism and a cooling mechanism, the cooling mechanism is located at one end of the quenching mechanism, the quenching mechanism comprises a shell, a plurality of water tanks are arranged on the shell, water inlets are formed in the water tanks, a plurality of water spraying openings are formed in the surfaces, right facing the inner side of the shell, of the water tanks, a feeding opening is formed in one side of the shell, and a discharging opening is formed in the other side of the shell. The cooling mechanism comprises a water tank, a water injection port is formed in the water tank, a connecting port is formed in one side of the water tank, the connecting port is tightly connected with the water outlet of the quenching mechanism, a hydraulic cylinder is arranged at the end, away from the connecting port, of the water tank, and the hydraulic cylinder penetrates through the inner wall of the water tank to be connected with a hydraulic rod; compared with an existing aluminum profile quenching device, the aluminum profile quenching device has the advantages that manual carrying and putting are not needed, the labor cost is saved, and the quenching efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum profile production equipment, in particular to an aluminum profile quenching device. Background Art

[0002] Aluminum profile quenching device is a device used to quickly cool aluminum alloy to enhance its mechanical properties.

[0003] Quenching is a heat treatment process that heats steel to above the critical temperature, holds the temperature for a certain period of time, and then cools it at a rate greater than the critical cooling rate, thereby obtaining an unbalanced structure dominated by martensite. After quenching, the metal needs to be cooled down. The traditional quenching process for aluminum profiles requires manual placement of the aluminum profile into a quenching furnace for heating. After heating is complete, the quenched aluminum profile is manually placed into a water pool for cooling. This operation is complex and has a low degree of automation. Utility Model Content

[0004] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides an aluminum profile quenching device.

[0005] In order to achieve the above purpose, the technical solution adopted by the present utility model is as follows:

[0006] An aluminum profile quenching device includes: a quenching mechanism and a cooling mechanism, wherein the cooling mechanism is located at one end of the quenching mechanism, the quenching mechanism includes an outer shell, a plurality of water tanks are provided on the outer shell, a water inlet is provided on the water tank, a plurality of water spray outlets are provided on the water tank facing the inner surface of the outer shell, a feed port is provided on one side of the outer shell, and a water outlet is provided on the other side of the outer shell, the cooling mechanism includes a water tank, a water filling port is provided on the water tank, a connecting port is provided on one side of the water tank, the connecting port is tightly connected to the water outlet of the quenching mechanism, a hydraulic cylinder is provided at the end of the water tank away from the connecting port, the hydraulic cylinder is connected to the hydraulic rod through the inner wall of the water tank, the top of the hydraulic rod is fixedly connected to the mounting plate, and columns and clamps are provided on both sides of the mounting plate.

[0007] Preferably, a motor is provided on one side of the mounting plate, the motor is connected to a bidirectional threaded screw through a column, a slider is provided on the bidirectional threaded screw, and the clamp is installed on the slider.

[0008] Preferably, a collecting mechanism is provided at the top of the quenching mechanism, and the collecting mechanism includes a collecting box and a cover plate, a condenser is provided on the cover plate, the collecting box is connected to the top of the outer shell through a connecting column and a connecting pipe, a fan is provided in the connecting pipe, an air inlet is provided on one side of the collecting box and the air inlet is connected to the connecting pipe, a number of moisture-absorbing filter papers are provided in the collecting box, an opening is provided at the bottom end of the collecting box and the bottom end is fixedly connected to a water valve, and both ends of the water valve are respectively connected to the collecting box and the water tank.

[0009] Preferably, a plurality of limiting grooves are provided on both sides of the collection box, the top end of the moisture-absorbing filter paper is fixedly connected to a transverse plate, and the transverse plate is inserted and connected to the limiting grooves.

[0010] Preferably, the quenching mechanism is circular with two sides, one high and one low, the feed port is higher than the water outlet, and the water outlet is tightly connected to the connecting port.

[0011] Preferably, the motor is externally covered with a waterproof cover.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] (1) The utility model uses a clamp to hold the aluminum profile and transport it from the outer shell to the water tank. During the transportation, the aluminum profile is sprayed with water and immersed in cold water to complete quenching. Compared with the existing aluminum profile quenching device, it does not require manual handling and placement, saving labor costs and improving quenching efficiency.

[0014] (2) The utility model can clamp aluminum profiles of different sizes through a motor, a bidirectional threaded screw, a slider and a clamp.

[0015] (3) The utility model starts the fan to suck water vapor into the collection box, then uses the moisture-absorbing filter paper to adsorb the water droplets in the water vapor and starts the condenser to cool it, opens the water valve to allow it to flow into the water tank to complete the cycle, reuses the water, reduces the demand for new water, and saves resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic structural diagram of the aluminum profile quenching device provided by the utility model from a first perspective;

[0017] Figure 2 This is a schematic structural diagram of the aluminum profile quenching device provided by the utility model from a second perspective;

[0018] Figure 3 A schematic diagram of the structure of the collection mechanism of the aluminum profile quenching device provided by the present invention;

[0019] Figure 4 This is a schematic diagram of the explosion structure of the aluminum profile quenching device provided by the utility model;

[0020] Figure 5 A schematic cross-sectional view of the collecting mechanism of the aluminum profile quenching device provided by the present invention;

[0021] Figure 6 This is a schematic diagram of the explosion structure of the collection mechanism of the aluminum profile quenching device provided by the present invention;

[0022] Figure 7A schematic diagram of the fixture structure of the aluminum profile quenching device provided by the utility model;

[0023] Among them, the names corresponding to the figure numbers are: 100, quenching mechanism; 101, shell; 102, water tank; 103, water inlet; 104, feed port; 105, water outlet; 200, collecting mechanism; 201, connecting column; 202, connecting pipe; 203, collecting box; 204, cover plate; 205, condenser; 206, fan; 207, air inlet; 208, moisture-absorbing filter paper; 209, cross plate; 210, limit groove; 211, water valve; 300, cooling mechanism; 301, water tank; 302, water filling port; 303, connecting port; 304, hydraulic cylinder; 305, hydraulic rod; 306, mounting plate; 307, motor; 308, column; 309, bidirectional threaded screw; 310, slider; 311, clamp. DETAILED DESCRIPTION

[0024] The present invention will be further described below with reference to the accompanying drawings and embodiments. The present invention includes but is not limited to the following embodiments.

[0025] First embodiment:

[0026] like Figure 1-7As shown, the aluminum profile quenching device provided by the utility model includes: a quenching mechanism 100 and a cooling mechanism 300, the cooling mechanism 300 is located at one end of the quenching mechanism 100, the quenching mechanism 100 includes a shell 101, a plurality of water tanks 102 are provided on the shell 101, a water inlet 103 is provided on the water tank 102, a plurality of water spray ports are provided on the inner surface of the shell 101 of the water tank 102, a feed port 104 is provided on one side of the shell 101, and a water outlet 105 is provided on the other side of the shell 101, the cooling mechanism 300 includes a water tank 301, a water injection port 302 is provided on the water tank 301, a connecting port 303 is provided on one side of the water tank 301, the connecting port 303 is tightly connected to the water outlet 105 of the quenching mechanism 100, a hydraulic cylinder 304 is provided at one end of the water tank 301 away from the connecting port 303, the hydraulic cylinder 304 passes through the inner wall of the water tank 301 to connect to the hydraulic rod 305, the hydraulic rod 305 The top is fixedly connected to the mounting plate 306, and columns 308 and clamps 311 are provided on both sides of the mounting plate 306. When in use, the aluminum profile is pushed deep into the feed port 104, and the hydraulic cylinder 304 is started. The hydraulic cylinder 304 drives the hydraulic rod 305 to move, and the clamp 311 is transported to the feed port 104. The clamps 311 at both ends clamp the aluminum profile, and then the hydraulic cylinder 304 and the hydraulic rod 305 make the clamp 311 clamp the aluminum profile. Retraction. During the retraction process, water is injected through the water inlet 103, and cold water enters the water tank 102 through the water inlet 103. The aluminum profile in the shell 101 is sprayed and quenched from the water nozzle of the water tank 102. When the aluminum profile is transported to the water tank 301, the clamp 311 releases the aluminum profile so that the aluminum profile falls into the water tank 301. Cold water is injected into the water tank 301 through the water injection port 302, so that the aluminum profile is fully wrapped by the cold water to complete the quenching.

[0027] The utility model uses the clamp 311 to clamp the aluminum profile and transport it from the shell 101 to the water tank 301. During the transportation, the aluminum profile is sprayed with water and immersed in cold water to complete quenching. Compared with the existing aluminum profile quenching device, it does not require manual transportation and delivery, saves labor costs, and improves quenching efficiency.

[0028] Second embodiment:

[0029] like Figure 1 、 Figure 2 、 Figure 7 As shown, a motor 307 is provided on one side of the mounting plate 306, and the motor 307 is connected to a bidirectional threaded screw 309 through the column 308, and a slider 310 is provided on the bidirectional threaded screw 309, and a clamp 311 is installed on the slider 310. When it is necessary to clamp aluminum profiles of different sizes, the motor 307 is started, and the motor 307 drives the bidirectional threaded screw 309 to move, so that the slider 310 on the bidirectional threaded screw 309 moves toward each other, driving the clamp 311 on the slider 310 to clamp aluminum profiles of different sizes.

[0030] Aluminum profiles of different sizes can be clamped by the motor 307 , the bidirectional threaded screw 309 , the slider 310 and the clamp 311 .

[0031] Third embodiment:

[0032] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 As shown, a collecting mechanism 200 is provided at the top of the quenching mechanism 100, and the collecting mechanism 200 includes a collecting box 203 and a cover plate 204. A condenser 205 is provided on the cover plate 204. The collecting box 203 is connected to the top of the housing 101 through a connecting column 201 and a connecting pipe 202. A fan 206 is provided in the connecting pipe 202. An air inlet 207 is provided on one side of the collecting box 203 and the air inlet 207 is connected to the connecting pipe 202. A plurality of moisture-absorbing filter papers 208 are provided in the collecting box 203. An opening is provided at the bottom end of the collecting box 203 and the bottom end is fixedly connected to a water valve 211. Both ends of the water valve 211 are connected to the collecting box 203 and the water tank 301 respectively. When the aluminum profile is in contact with the water, the water valve 211 is connected to the collecting box 203 and the water tank 301. When using cold water, since the surface temperature of the aluminum profile is too high, a large amount of water vapor will be generated the moment it comes into contact with cold water. The fan 206 is started, and the fan 206 rotates to generate suction wind, which absorbs the water vapor from the connecting column 201 and the connecting pipe 202 into the collection box 203. The hygroscopic filter paper 208 in the collection box 203 adsorbs the water droplets in the water vapor to separate the water vapor. The water droplets on the hygroscopic filter paper 208 accumulate to a certain extent and slide down and fall to the bottom of the collection box 203. The condenser 205 is started to cool the water source in the collection box 203. When cooling is completed, the water valve 211 is opened to transport the cold water from the collection box 203 to the water tank 301, completing the water cycle.

[0033] By starting the fan 206, water vapor is sucked into the collection box 203, and then the water droplets in the water vapor are adsorbed by the moisture-absorbing filter paper 208 and the condenser 205 is started to cool it. The water valve 211 is opened to allow it to flow into the water tank 301 to complete the cycle, reuse the water, reduce the demand for new water, and save resources.

[0034] Fourth embodiment:

[0035] like Figure 5 、 Figure 6 As shown, a number of limiting grooves 210 are provided on both sides of the collection box 203, and the top of the hygroscopic filter paper 208 is fixedly connected to the horizontal plate 209, and the horizontal plate 209 is inserted and connected with the limiting grooves 210. When the hygroscopic filter paper 208 needs to be replaced, it is only necessary to pull the horizontal plate 209 together with the hygroscopic filter paper 208 out of the limiting grooves 210 on both sides of the collection box 203.

[0036] Fifth embodiment:

[0037] like Figure 4As shown, the quenching mechanism 100 is circular and has two sides, one high and one low. The feed port 104 is higher than the water outlet 105, and the water outlet 105 is tightly connected to the connecting port 303. When the shell 101 sprays water on the aluminum profile, the flowing water flows from the inner wall of the shell 101 from high to low toward the water outlet 105, and flows into the water tank 301 from the water outlet 105 and the connecting port 303, saving water resources.

[0038] When in use, the aluminum profile is pushed deeper through the feed port 104, and the hydraulic cylinder 304 is started. The hydraulic cylinder 304 drives the hydraulic rod 305 to move, and the clamp 311 is transported to the feed port 104. The motor 307 is started, and the motor 307 drives the bidirectional threaded screw 309 to move, so that the sliders 310 on the bidirectional threaded screw 309 move toward each other, and the clamp 311 on the slider 310 is driven to clamp aluminum profiles of different sizes. The clamp 311 is retracted while holding the aluminum profile. During the retraction process, water is injected through the water inlet 103. Cold water enters the water tank 102 through the water inlet 103, and the aluminum profile in the shell 101 is sprayed and quenched from the water nozzle of the water tank 102. When the aluminum profile is transported to the water tank 301, the clamp 311 releases the aluminum profile so that the aluminum profile falls into the water tank 301. Cold water is injected into the water tank 301 through the water injection port 302, so that the aluminum profile is fully wrapped by the cold water to complete the quenching.

[0039] The above embodiment is only one of the preferred implementation methods of the present invention and should not be used to limit the scope of protection of the present invention. Any changes or modifications that have no substantive meaning made to the main design concept and spirit of the present invention, as long as the technical problems they solve are still consistent with the present invention, should be included in the scope of protection of the present invention.

Claims

1. An aluminum profile quenching device, characterized in that: include: A quenching mechanism (100) and a cooling mechanism (300), wherein the cooling mechanism (300) is located at one end of the quenching mechanism (100), the quenching mechanism (100) comprises a shell (101), a plurality of water tanks (102) are provided on the shell (101), a water inlet (103) is provided on the water tank (102), a plurality of water spray ports are provided on the inner surface of the shell (101) facing the water tank (102), a feed port (104) is provided on one side of the shell (101), and a water outlet (105) is provided on the other side of the shell (101), the cooling mechanism (300) comprises a water tank (3 01), a water inlet (302) is provided on the water tank (301), a connection port (303) is provided on one side of the water tank (301), the connection port (303) is tightly connected to the water outlet (105) of the quenching mechanism (100), a hydraulic cylinder (304) is provided at one end of the water tank (301) away from the connection port (303), the hydraulic cylinder (304) passes through the inner wall of the water tank (301) and is connected to a hydraulic rod (305), the top end of the hydraulic rod (305) is fixedly connected to a mounting plate (306), and columns (308) and a clamp (311) are provided on both sides of the mounting plate (306).

2. The aluminum profile quenching device according to claim 1, characterized in that: A motor (307) is provided on one side of the mounting plate (306), and the motor (307) passes through a column (308) and is connected to a bidirectional threaded screw (309), a slider (310) is provided on the bidirectional threaded screw (309), and the clamp (311) is installed on the slider (310).

3. The aluminum profile quenching device according to claim 2, characterized in that: A collecting mechanism (200) is provided at the top of the quenching mechanism (100), and the collecting mechanism (200) comprises a collecting box (203) and a cover plate (204). A condenser (205) is provided on the cover plate (204). The collecting box (203) is connected to the top of the housing (101) via a connecting column (201) and a connecting pipe (202). A fan (206) is provided in the connecting pipe (202). An air inlet (207) is provided on one side of the collecting box (203), and the air inlet (207) is connected to the connecting pipe (202). A plurality of moisture-absorbing filter papers (208) are provided in the collecting box (203). An opening is provided at the bottom end of the collecting box (203), and the bottom end is fixedly connected to a water valve (211). The two ends of the water valve (211) are respectively connected to the collecting box (203) and the water tank (301).

4. The aluminum profile quenching device according to claim 3, characterized in that: A plurality of limiting grooves (210) are provided on both sides of the collection box (203); the top end of the moisture-absorbing filter paper (208) is fixedly connected to a transverse plate (209); and the transverse plate (209) is inserted and connected to the limiting grooves (210).

5. The aluminum profile quenching device according to claim 4, characterized in that: The quenching mechanism (100) is circular with two sides, one high and one low. The feed port (104) is located higher than the water outlet (105), and the water outlet (105) is tightly connected to the connecting port (303).

6. The aluminum profile quenching device according to claim 4, characterized in that: The motor (307) is externally covered with a waterproof cover.

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