Plasma paint spraying processing electromechanical equipment

Abstract

The utility model relates to the technical field of plasma paint spraying equipment, in particular to plasma paint spraying processing electromechanical equipment which comprises an equipment body, a spray gun adjusting mechanism and a spray gun body, the spray gun adjusting mechanism is arranged on the left side of the equipment body, the spray gun body is arranged on the left side of the spray gun adjusting mechanism, and a spray gun nozzle is fixedly connected to the left end of the spray gun body. According to the powder spraying device, through the arrangement of the powder conveying pipe, the powder outlet pipe, the confluence cover, the circulation sleeve and the small air pump, powder to be sprayed can be sprayed out in a dispersed mode through the powder conveying pipe and the powder outlet pipe, waste or pollution caused by the fact that the powder to be sprayed drifts away is prevented through the confluence cover, and the powder to be sprayed can be sprayed out in a dispersed mode. The airflow generated by the small air pump forms rotational flow through the circulation sleeve, the powder in the confluence cover is blown up, the powder is taken away by the plasma jet, and the device can limit the drifting range of the powder to be sprayed, so that the utilization rate of the powder to be sprayed is greatly improved, and the spraying efficiency is effectively improved.

Description

Technical Field

[0001] The utility model relates to the technical field of plasma paint spraying equipment, in particular to a plasma paint spraying processing electromechanical equipment. Background Art

[0002] Plasma spraying is a technology for strengthening and modifying the surface of materials. It uses a plasma arc driven by direct current as a heat source to heat materials such as ceramics, alloys, and metals to a molten or semi-molten state, and then sprays the material at high speed onto the pre-treated workpiece surface to form a firmly adhered surface layer. This spraying technology is widely used in the surface treatment of solar power generation equipment and wind power generation equipment.

[0003] When plasma spraying is used, a DC arc is generated between the cathode and the anode. The arc heats the air flow in the spray gun into a high-temperature plasma and ejects it from the nozzle to form a plasma flame. The metal powder is fed into the powder inlet of the spray gun through a powder feeder and then enters the plasma jet. The metal powder is melted and accelerated to be sprayed onto the engine surface to form a coating. However, the spray gun structure of some existing plasma spraying processing electromechanical equipment is relatively simple, and its powder inlet is usually two symmetrically distributed slots. After the metal powder enters the plasma jet from the powder inlet, its movement trajectory diverges due to inertia, and some of the floating powder cannot be melted by the plasma jet, thereby causing pollution and waste. In addition, the utilization rate of the metal powder is low, resulting in low spraying efficiency. Therefore, a plasma spraying processing electromechanical equipment is proposed to address the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide a plasma paint spraying electromechanical equipment to solve the problem that the spray gun structure of some existing plasma paint spraying electromechanical equipment is relatively simple, and its powder inlet is usually two symmetrically distributed slots. After the metal powder enters the plasma jet from the powder inlet, its movement trajectory diverges due to inertia, and some of the scattered powder cannot be melted by the plasma jet, thereby causing pollution and waste, and the utilization rate of the metal powder is low, resulting in low spraying efficiency.

[0005] To achieve the above purpose, the present invention provides the following technical solutions:

[0006] A plasma paint spraying electromechanical equipment, comprising an equipment main body, a spray gun adjustment mechanism and a spray gun body, wherein a spray gun adjustment mechanism is provided on the left side of the equipment main body, a spray gun body is provided on the left side of the spray gun adjustment mechanism, a spray gun nozzle is fixedly connected to the left end of the spray gun body, two mounting plates symmetrically distributed up and down are fixedly connected to the outside of the spray gun nozzle, a snap-fit sleeve is fixedly connected to the opposite outsides of the two mounting plates, two powder conveying pipes symmetrically distributed front and back are provided on the left side of the mounting plate, a plurality of powder outlet pipes equidistantly distributed on the left side of the powder conveying pipe are provided, and the opposite outsides of the powder conveying pipe They are both fixedly connected with a powder inlet pipe, a convergence cover is provided on the left side of the powder conveying pipe, a circulation sleeve is fixedly connected to the outer side of the convergence cover, the upper front half of the circulation sleeve is fixedly connected with a mounting block, the front side of the mounting block is fixedly connected with a small air pump, the bottom air delivery pipe of the small air pump is fixedly connected to the circulation sleeve, the top and bottom of the circulation sleeve are both fixedly connected with a limiting sleeve, the interior of the two limiting sleeves are both fixedly connected with a compression spring, the relative outer sides of the compression springs are both fixedly connected with a locking shaft, the locking shafts are both slidably connected to the limiting sleeve, and the right side of the locking shafts is engaged with the locking sleeve.

[0007] Preferably, the two mounting plates are both curved plates, the opposite outer sides of the locking sleeves are both provided with locking grooves, the interiors of the limiting sleeves are both provided with sliding grooves, the compression springs are both vertically distributed, and the locking shafts are both "U"-shaped bending structures.

[0008] Preferably, the powder conveying pipes are all semicircular ring pipes, the powder conveying pipes are clamped by the mounting plate and the confluence cover, the powder outlet pipes are all inclinedly distributed, the powder outlets of the powder outlet pipes are gathered toward the middle, and the powder inlet pipes are all horizontally distributed in the front-to-back direction.

[0009] Preferably, grooves are provided on the front and rear sides of the right half of the collector cover, an air inlet groove is provided at the front end of the collector cover, a spiral air guide groove is provided inside the circulation sleeve, an air inlet is provided on the outside of the circulation sleeve, and an air outlet is provided on the inside of the circulation sleeve.

[0010] Preferably, the air inlet groove at the front end of the confluence cover is aligned with the air outlet of the circulation sleeve, and air pipes are provided on the top and bottom of the small air pump, and the bottom air pipe of the small air pump is aligned with the air inlet of the circulation sleeve.

[0011] Compared with the prior art, the beneficial effects of the present invention are:

[0012] In the utility model, by arranging the powder conveying pipe, powder outlet pipe, confluence cover, circulation sleeve and small air pump, the device can disperse and spray the powder to be sprayed through the powder conveying pipe and the powder outlet pipe, prevent the powder to be sprayed from scattering and causing waste or pollution through the confluence cover, and form a vortex flow generated by the small air pump through the circulation sleeve to blow up the powder in the confluence cover so that the powder is carried away by the plasma jet. The device can limit the scattering range of the powder to be sprayed, greatly improve the utilization rate of the powder to be sprayed, and effectively improve the spraying efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the structure of the spray gun of the utility model;

[0015] Figure 3 This is a schematic diagram of the mounting structure of the engaging shaft of the utility model;

[0016] Figure 4 This is a cross-sectional view of the mounting structure of the engaging shaft of the utility model;

[0017] Figure 5 This is a schematic diagram of the installation structure of the powder conveying pipe of the utility model;

[0018] Figure 6 This is a schematic diagram of the installation structure of the small air pump of the utility model;

[0019] Figure 7 This is a cross-sectional view of the installation structure of the circulation sleeve of the utility model;

[0020] Figure 8 This is a cross-sectional view of the confluence cover structure of the present utility model.

[0021] In the figure: 1. Equipment main body; 2. Spray gun adjustment mechanism; 3. Spray gun body; 4. Spray gun nozzle; 5. Mounting plate; 6. Clamping sleeve; 7. Powder conveying pipe; 8. Powder outlet pipe; 9. Powder inlet pipe; 10. Confluence cover; 11. Circulation sleeve; 12. Mounting block; 13. Small air pump; 14. Limiting sleeve; 15. Compression spring; 16. Clamping shaft. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] In the description of the present invention, it needs to be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "horizontal, vertical, vertical, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention; the directional words "inside and outside" refer to the inside and outside relative to the outline of each component itself.

[0024] In addition, it should be noted that the use of words such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. Unless otherwise stated, the above words have no special meaning and therefore cannot be understood as limiting the scope of protection of this utility model.

[0025] See also Figure 1-8 , the utility model provides a technical solution:

[0026] A plasma paint spraying electromechanical equipment, including an equipment body 1, a spray gun adjustment mechanism 2 and a spray gun body 3, a spray gun adjustment mechanism 2 is provided on the left side of the equipment body 1, a spray gun body 3 is provided on the left side of the spray gun adjustment mechanism 2, a spray gun nozzle 4 is fixedly connected to the left end of the spray gun body 3, two mounting plates 5 symmetrically distributed up and down are fixedly connected to the outside of the spray gun nozzle 4, the relative outsides of the two mounting plates 5 are fixedly connected to a snap-fit sleeve 6, two powder conveying pipes 7 symmetrically distributed front and back are provided on the left side of the mounting plate 5, a plurality of powder outlet pipes 8 equidistantly distributed are provided on the left side of the powder conveying pipe 7, and the relative outsides of the powder conveying pipe 7 are fixedly connected to a powder inlet Tube 9, a collecting cover 10 is provided on the left side of the powder conveying pipe 7, and a circulation sleeve 11 is fixedly connected to the outside of the collecting cover 10, and a mounting block 12 is fixedly connected to the front upper half of the circulation sleeve 11, and a small air pump 13 is fixedly connected to the front side of the mounting block 12. The bottom air delivery pipe of the small air pump 13 is fixedly connected to the circulation sleeve 11, and the top and bottom of the circulation sleeve 11 are fixedly connected to the limiting sleeve 14, and the interior of the two limiting sleeves 14 are fixedly connected to the compression spring 15, and the relative outer sides of the compression spring 15 are fixedly connected to the locking shaft 16, and the locking shaft 16 is slidably connected to the limiting sleeve 14, and the right side of the locking shaft 16 is engaged with the locking sleeve 6.

[0027] The two mounting plates 5 are both curved plates, and the relative outer sides of the locking sleeve 6 are provided with locking grooves, the interior of the limiting sleeve 14 is provided with sliding grooves, the compression springs 15 are vertically distributed, and the locking shafts 16 are all "U"-shaped bending structures. The collector 10 and the circulation sleeve 11 can be fixed to the left side of the mounting plate 5 through the locking shaft 16; the powder conveying pipes 7 are both semicircular ring pipes, and the powder conveying pipes 7 are clamped by the mounting plate 5 and the collector 10. The powder discharge pipes 8 are all tilted, and the powder outlet of the powder discharge pipe 8 is gathered toward the middle. The powder inlet pipes 9 are all horizontally distributed in the front and back directions, and the powder delivered by the powder feeder of the equipment body 1 can be received through the powder inlet pipes 9; the front and back sides of the right half of the collector 10 are provided with grooves, and the front end of the collector 10 is provided with a There is an air inlet groove, a spiral air guide groove is provided inside the circulation sleeve 11, an air inlet is provided on the outside of the circulation sleeve 11, and an air outlet is provided on the inside of the circulation sleeve 11. The air flow output by the small air pump 13 can be formed into a circulation through the circulation sleeve 11; the air inlet groove at the front end of the confluence cover 10 is aligned with the air outlet of the circulation sleeve 11, and the top and bottom of the small air pump 13 are provided with air pipes, and the bottom air pipe of the small air pump 13 is aligned with the air inlet of the circulation sleeve 11, and the air flow can be delivered to the circulation sleeve 11 through the small air pump 13.

[0028] Working process: Turn on the power before use. The device body 1 of the device is equipped with a controller. Manual operation of the device body 1 can adjust the operating status of the spray gun adjustment mechanism 2 and the spray gun body 3. The device body 1 of the device is provided with a powder feeder. The spray gun adjustment mechanism 2 of the device can drive the spray gun adjustment mechanism 2 to move. The spray gun body 3 of the device is provided with a plasma flame generating device. When using the device, firstly, the locking shaft 16 slidably connected to the limit sleeve 14 is inserted into the locking sleeve 6 by compressing the spring 15, and the confluence cover 10 and the circulation sleeve 11 can be fixed to the left side of the mounting plate 5, and the powder conveying pipe 7 can be clamped and fixed by the confluence cover 10 and the mounting plate 5. Then, the powder feeder of the device body 1 and the powder inlet pipe 9 are connected. The device body 1 is operated to make the spray gun adjustment mechanism 2 drive the spray gun body 3 to move to the appropriate position, and the spray gun body 3 is started. The spray gun body 3 can generate a plasma jet, and the plasma jet is ejected from the spray gun nozzle 4. At the same time, the powder feeder of the equipment body 1 conveys the powder to be sprayed from the powder inlet pipe 9 to the powder outlet pipe 8, and the powder outlet pipe 8 sprays the powder to be sprayed through multiple powder conveying pipes 7. Since the powder outlet pipes 8 are all inclined and the powder outlet of the powder outlet pipe 8 is gathered toward the middle, the powder is dispersed through multiple powder outlet pipes 8, which can reduce the divergence of the powder to be sprayed. The unmelted powder that has been dispersed can be gathered through the convergence cover 10. The small air pump 13 is a hot air pump that can spray hot air. The hot air sprayed by the small air pump 13 will not cause a significant change in the temperature of the plasma jet, nor will it cause the powder to be sprayed to melt. The small air pump 13 on the front side of the mounting block 12 is used to inflate the circulation sleeve 11. The airflow passes through the circulation sleeve 11 to form a vortex, and then enters the convergence cover 1 0, the swirl can prevent the powder to be sprayed from falling into the convergence cover 10, so that the powder is blown up and the powder is taken away by the plasma jet. After a period of time, the engaging shaft 16 can be manually withdrawn from the engaging sleeve 6, the powder conveying pipe 7 and the convergence cover 10 can be removed and cleaned; the device can disperse and spray the powder to be sprayed through the powder conveying pipe 7 and the powder outlet pipe 8, and prevent the powder to be sprayed from scattering and causing waste or pollution through the convergence cover 10. The air flow generated by the small air pump 13 is formed into a swirl through the circulation sleeve 11, and the powder in the convergence cover 10 is blown up, so that the powder is taken away by the plasma jet. The device can limit the drifting range of the powder to be sprayed, greatly improve the utilization rate of the powder to be sprayed, and effectively improve the spraying efficiency.

[0029] Any matters not described in detail in this specification are prior art known to those skilled in the art. Standard parts used in this utility model are commercially available, and special-shaped parts can be customized according to the description in the specification and the accompanying drawings. The specific connection methods of each part are all conventional means such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts, and equipment are all conventional models in the prior art, and the circuit connections use conventional connection methods in the prior art, which will not be described in detail here.

[0030] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A plasma spray paint processing electromechanical device, comprising a device body (1), a spray gun adjustment mechanism (2) and a spray gun body (3), characterized in that: A spray gun adjustment mechanism (2) is provided on the left side of the equipment body (1), a spray gun body (3) is provided on the left side of the spray gun adjustment mechanism (2), a spray gun nozzle (4) is fixedly connected to the left end of the spray gun body (3), two mounting plates (5) symmetrically distributed up and down are fixedly connected to the outside of the spray gun nozzle (4), and the relative outsides of the two mounting plates (5) are fixedly connected to a snap-fit sleeve (6), and the front side of the mounting plate (5) is provided with two powder conveying pipes (7) symmetrically distributed front and back, and the left side of the powder conveying pipe (7) is provided with a plurality of powder outlet pipes (8) distributed at equal distances, and the relative outsides of the powder conveying pipe (7) are fixedly connected to a powder inlet pipe (9), and the left side of the powder conveying pipe (7) is provided with a confluence cover (10), The outer side of the confluence cover (10) is fixedly connected to a circulation sleeve (11), the upper front half of the circulation sleeve (11) is fixedly connected to a mounting block (12), the front side of the mounting block (12) is fixedly connected to a small air pump (13), the bottom air delivery pipe of the small air pump (13) is fixedly connected to the circulation sleeve (11), the top and bottom of the circulation sleeve (11) are fixedly connected to a limiting sleeve (14), the interiors of the two limiting sleeves (14) are fixedly connected to compression springs (15), the relative outer sides of the compression springs (15) are fixedly connected to a locking shaft (16), the locking shaft (16) is slidably connected to the limiting sleeve (14), and the right side of the locking shaft (16) is locked with the locking sleeve (6).

2. The electromechanical equipment for plasma painting processing according to claim 1, characterized in that: The two mounting plates (5) are both curved plates, the relative outer sides of the locking sleeves (6) are both provided with locking grooves, the interior of the limiting sleeves (14) are both provided with sliding grooves, the compression springs (15) are both vertically distributed, and the locking shafts (16) are both "U"-shaped bending structures.

3. The electromechanical equipment for plasma painting processing according to claim 1, characterized in that: The powder conveying pipes (7) are all semicircular ring-shaped pipes, and the powder conveying pipes (7) are clamped by the mounting plate (5) and the confluence cover (10). The powder outlet pipes (8) are all inclined, and the powder outlet of the powder outlet pipes (8) is converged toward the middle. The powder inlet pipes (9) are all horizontally distributed in the front-to-back direction.

4. The electromechanical equipment for plasma painting processing according to claim 1, characterized in that: Grooves are provided on both the front and rear sides of the right half of the collector cover (10), an air inlet groove is provided at the front end of the collector cover (10), a spiral air guide groove is provided inside the circulation sleeve (11), an air inlet is provided on the outside of the circulation sleeve (11), and an air outlet is provided on the inside of the circulation sleeve (11).

5. The electromechanical equipment for plasma painting processing according to claim 1, characterized in that: The air inlet groove at the front end of the confluence cover (10) is aligned with the air outlet of the circulation sleeve (11), and the top and bottom of the small air pump (13) are both provided with air pipes, and the bottom air pipe of the small air pump (13) is aligned with the air inlet of the circulation sleeve (11).

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