Knitting machine for synthetic fiber production and processing

Through the design of the knitting machine with meshing connection between the servo motor drive and the transmission gear, the problems of complex structure and high maintenance costs of the existing knitting machine are solved, efficient automation and refined control are achieved, and production efficiency and braiding quality are improved.

CN223226289UActive Publication Date: 2025-08-15浙江珺铭化纤有限公司
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Patent Information

Application Number
CN202422429721.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-08-15
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

The existing weaving machines for synthetic fiber production and processing have complex structures, high maintenance costs, low adaptability, and difficult to achieve efficient automation and refined control.

Method used

The transmission system driven by servo motor is adopted, and the transmission gears are distributed circumferentially and meshed and connected. The braiding device is designed reasonably and is easy to maintain. It includes the precise fit of components such as the base plate, transmission gear, slide groove, cover plate, fixed hole position, center cover plate, shuttle seat, movable rod, knitting needle and threaded tube.

Benefits of technology

It realizes automated control of the weaving process, improves production efficiency and weaving quality, reduces maintenance difficulty and cost, and ensures the continuity and stability of the weaving process.

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Abstract

The utility model relates to the technical field of textile, and discloses a knitting machine for synthetic fiber production and processing, which comprises a fixed ring seat, one side of the inner wall of the fixed ring seat is fixedly connected with a knitting device, and the output end of one side of the knitting device is fixedly connected with a transmission device. The knitting machine has the remarkable beneficial effects of high-efficiency automatic production, precise transmission and knitting mechanisms, improvement of the quality of knitted fabrics, stable and reliable structure, easiness in maintenance, high adaptability and the like, and solves the problems of complex structure, high maintenance cost and low adaptability of the knitting machine for synthetic fiber production and processing.
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Description

Technical Field

[0001] The utility model relates to the technical field of textiles, in particular to a knitting machine for producing and processing synthetic fibers. Background Art

[0002] With the rapid development of the textile industry, synthetic fibers have been widely used in clothing, home furnishings, industry and other fields due to their excellent physical and chemical properties. The market demand continues to grow. In order to meet the market's large demand for synthetic fiber products, textile companies urgently need to improve production efficiency and reduce production costs, and automated and intelligent production equipment has become an inevitable choice. As consumers' requirements for product quality continue to increase, refined and standardized control in the production and processing of synthetic fibers has become increasingly important, and higher requirements have been placed on the performance of weaving machines. For this reason, we proposed a weaving machine for synthetic fiber production and processing. Utility Model Content

[0003] (1) Technical problems solved

[0004] In view of the deficiencies in the prior art, the utility model provides a braiding machine for producing and processing synthetic fibers, which solves the above-mentioned problems.

[0005] (2) Technical solution

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a braiding machine for producing and processing synthetic fibers, comprising a fixed ring seat, a braiding device fixedly connected to one side of the inner wall of the fixed ring seat, and a transmission device fixedly connected to one side of the output end of the braiding device;

[0007] The knitting device includes a bottom plate, a transmission gear, a slide groove, a cover plate, a fixed hole, a center cover plate, a shuttle seat, a movable rod, a knitting needle, and a thread spool;

[0008] One side of the inner wall of the fixed ring seat is fixedly connected to a base plate, and an output end of one side of the base plate is rotatably connected to a transmission gear, and an output end of one side of the transmission gear is provided with a slide groove, and an output end of one side of the base plate is fixedly connected to a cover plate, and a fixed hole is provided on the base plate near the output end of the transmission gear, and a center cover plate is plugged into the output end of the fixed hole, and the center cover plate is parallel to the cover plate, and an output end of one side of the transmission gear is fixedly connected to a shuttle seat, and an inner wall of one side of the slide groove is movably connected to a movable rod, and the output end of the movable rod away from the slide groove is clamped with a knitting needle, and the output end of the movable rod close to the knitting needle is movably connected to a bobbin.

[0009] Preferably, eight transmission gears are provided on the bottom plate in a circumferential distribution and are meshed with each other.

[0010] Preferably, there are eight shuttle seats, eight movable rods, eight knitting needles and eight thread spools.

[0011] Preferably, the transmission device includes a second transmission wheel, a third transmission wheel, and a servo motor. The second transmission wheel is movably connected to the output end of the base plate close to the transmission gear, and the second transmission wheel is meshed with the transmission gear. The third transmission wheel is movably connected to the output end of the base plate close to the second transmission wheel, and the third transmission wheel is meshed with the second transmission wheel. The servo motor is fixedly connected to the outer wall of one side of the base plate, and the output end of the servo motor is fixedly connected to the third transmission wheel.

[0012] Preferably, the plurality of movable rods are parallel to each other.

[0013] (3) Beneficial effects

[0014] Compared with the prior art, the present invention provides a braiding machine for producing and processing synthetic fibers, which has the following beneficial effects:

[0015] 1. This braiding machine for synthetic fiber production and processing realizes automatic control of the braiding process through the drive of the servo motor, greatly improving production efficiency. The servo motor has the characteristics of high precision and high stability, which can ensure the continuity and stability of the braiding process.

[0016] 2. In the braiding machine for synthetic fiber production and processing, eight transmission gears 5 are provided on the bottom plate 4 in a circumferential distribution and are meshed with each other. This design makes power transmission more uniform and stable, and reduces energy loss during transmission.

[0017] 3. The various components of the braiding machine for synthetic fiber production and processing are reasonably designed and easy to disassemble and install, which is convenient for daily maintenance and upkeep. The machine structure is clear, and fault points are easy to find and eliminate, which reduces the difficulty and cost of maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the knitting device of the present invention;

[0020] Figure 3 It is a side view schematic diagram of the utility model;

[0021] In the figure: 1. Fixed ring seat; 2. Knitting device; 3. Transmission device; 4. Bottom plate; 5. Transmission gear; 6. Slide groove; 7. Cover plate; 8. Fixed hole position; 9. Center cover plate; 10. Shuttle seat; 11. Movable rod; 12. Knitting needle; 13. Bobbin; 14. Second transmission wheel; 15. Third transmission wheel; 16. Servo motor. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] See also Figure 1-3 A braiding machine for producing and processing synthetic fibers comprises a fixed ring seat 1, a braiding device 2 is fixedly connected to one side of the inner wall of the fixed ring seat 1, and a transmission device 3 is fixedly connected to the output end of one side of the braiding device 2;

[0024] The knitting device 2 includes a base plate 4, a transmission gear 5, a slide 6, a cover plate 7, a fixing hole 8, a center cover plate 9, a shuttle seat 10, a movable rod 11, a knitting needle 12, and a thread spool 13;

[0025] A base plate 4 is fixedly connected to one side of the inner wall of the fixed ring seat 1, and a transmission gear 5 is rotatably connected to the output end of one side of the base plate 4. A slide groove 6 is provided at the output end of one side of the transmission gear 5. A cover plate 7 is fixedly connected to the output end of one side of the base plate 4. A fixed hole 8 is provided at the output end of the base plate 4 close to the transmission gear 5. A center cover plate 9 is inserted into the output end of the fixed hole 8, and the center cover plate 9 is parallel to the cover plate 7. A shuttle seat 10 is fixedly connected to the output end of one side of the transmission gear 5, and a movable rod 11 is movably connected to the inner wall of one side of the slide groove 6. A knitting needle 12 is clamped at the output end of the movable rod 11 away from the slide groove 6, and a thread spool 13 is movably connected to the output end of the movable rod 11 close to the knitting needle 12.

[0026] Furthermore, eight transmission gears 5 are circumferentially distributed on the bottom plate 4 and are meshed with each other.

[0027] Furthermore, there are eight shuttle seats 10, eight movable rods 11, eight knitting needles 12, and eight thread spools 13.

[0028] Furthermore, the transmission device 3 includes a second transmission wheel 14, a third transmission wheel 15, and a servo motor 16. The second transmission wheel 14 is movably connected to the output end of the bottom plate 4 near the transmission gear 5, and the second transmission wheel 14 is meshed with the transmission gear 5. The third transmission wheel 15 is movably connected to the output end of the bottom plate 4 near the second transmission wheel 14, and the third transmission wheel 15 is meshed with the second transmission wheel 14. The servo motor 16 is fixedly connected to the outer wall of one side of the bottom plate 4, and the output end of the servo motor 16 is fixedly connected to the third transmission wheel 15.

[0029] Furthermore, the plurality of movable rods 11 are parallel to each other.

[0030] Working Principle: First, the servo motor 16 serves as the power source for the entire knitting machine. Its output directly drives the third transmission wheel 15, which is meshed with the second transmission wheel 14 to transmit power. Rotation of the third transmission wheel 15 drives the second transmission wheel 14 to rotate synchronously. The second transmission wheel 14 is connected to eight meshing transmission gears 5 arranged circumferentially on the base plate 4, driving all transmission gears 5 to rotate synchronously. This design ensures coordination and consistency among all components during the knitting process. Rotation of the transmission gears 5 also rotates the shuttle holder 10, which is fixed to it. The shuttle seat 10 serves as a support point for the movable rod 11, so that the movable rod 11 can do reciprocating motion in the slide groove 6. One end of the movable rod 11 is clamped with a knitting needle 12, and the other end is movably connected to a bobbin 13. As the shuttle seat 10 rotates and the movable rod 11 moves in the slide groove 6, the knitting needle 12 and the bobbin 13 also move up and down or left and right in an orderly manner. The bobbin 13 contains the synthetic fiber thread to be woven. As the movable rod 11 moves, the knitting needle 12 will guide the fiber thread to be interwoven according to a predetermined knitting pattern to form a woven fabric. Due to the various factors such as the transmission gear 5, the shuttle seat 10, the movable rod 11, the knitting needle 12, the bobbin 13, etc. There are eight components, and their number and position are carefully designed to ensure that the components can maintain a high degree of coordination and synchronization during the weaving process. Several movable rods 11 are parallel to each other, ensuring the uniform distribution and stable interweaving of fiber lines during the weaving process, thereby improving the quality and consistency of the woven fabric. The bottom plate 4 serves as the supporting structure of the entire weaving device 2. It not only fixes key components such as the transmission gear 5, but also ensures the stability of each component during the weaving process through structures such as fixed holes 8 and the center cover plate 9. The cover plate 7 is arranged parallel to the center cover plate 9, which further enhances the structural strength and stability of the weaving device 2.

[0031] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A braiding machine for producing and processing synthetic fibers, comprising a fixed ring seat (1), characterized in that: A braiding device (2) is fixedly connected to one side of the inner wall of the fixed ring seat (1), and a transmission device (3) is fixedly connected to an output end of one side of the braiding device (2); The knitting device (2) comprises a base plate (4), a transmission gear (5), a slide groove (6), a cover plate (7), a fixed hole (8), a center cover plate (9), a shuttle seat (10), a movable rod (11), a knitting needle (12), and a thread spool (13); One side of the inner wall of the fixed ring seat (1) is fixedly connected with a base plate (4); an output end of one side of the base plate (4) is rotatably connected with a transmission gear (5); a slide groove (6) is provided at one side of the output end of the transmission gear (5); a cover plate (7) is fixedly connected to one side of the output end of the base plate (4); a fixed hole (8) is provided at the output end of the base plate (4) close to the transmission gear (5); a center cover plate (9) is plugged into the output end of the fixed hole (8), and the center cover plate (9) is parallel to the cover plate (7); an output end of one side of the transmission gear (5) is fixedly connected with a shuttle seat (10); an inner wall of one side of the slide groove (6) is movably connected with a movable rod (11); a knitting needle (12) is clamped at the output end of the movable rod (11) away from the slide groove (6); and a thread spool (13) is movably connected to the output end of the movable rod (11) close to the knitting needle (12).

2. A braiding machine for producing and processing synthetic fibers according to claim 1, characterized in that: Eight transmission gears (5) are provided on the bottom plate (4) in a circumferential distribution and are meshed with each other.

3. The braiding machine for producing and processing synthetic fibers according to claim 1, characterized in that: The shuttle seat (10), movable rod (11), knitting needle (12) and thread spool (13) are each provided with eight.

4. The braiding machine for producing and processing synthetic fibers according to claim 1, characterized in that: The transmission device (3) comprises a second transmission wheel (14), a third transmission wheel (15), and a servo motor (16); the output end of the bottom plate (4) close to the transmission gear (5) is movably connected to the second transmission wheel (14), and the second transmission wheel (14) is meshedly connected to the transmission gear (5); the output end of the bottom plate (4) close to the second transmission wheel (14) is movably connected to the third transmission wheel (15), and the third transmission wheel (15) is meshedly connected to the second transmission wheel (14); the outer wall of one side of the bottom plate (4) is fixedly connected to the servo motor (16), and the output end of the servo motor (16) is fixedly connected to the third transmission wheel (15).

5. The braiding machine for producing and processing synthetic fibers according to claim 1, characterized in that: The plurality of movable rods (11) are parallel to each other.